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GIANT INDUSTRIES, INC. 900 N. Westwood Ave.,  P.O. Box 3187, Toledo, Ohio  43607
Phone: (419)-531-4600  FAX (419)-531-6836, www.giantpumps.com

 

Copyright 2004 Giant Industries, Inc.

GIANT INDUSTRIES LIMITED WARRANTY

Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from

defects in workmanship and material as follows:

1.

For portable pressure washers and car wash applications, the discharge manifolds

will never fail, period. If they ever fail, we will replace them free of charge. Our other

pump parts, used in portable pressure washers and in car wash applications, are

warranted for five years from the date of shipment for all pumps used in NON-SALINE,

clean  water applications.

2.

One (1) year from the date of shipment for all other Giant industrial and consumer

pumps.

3.

Six (6) months from the date of shipment for all rebuilt pumps.

4.

Ninety (90) days from the date of shipment for all Giant accessories.

This warranty is limited to repair or replacement of pumps and accessories of which the

manufacturer’s evaluation shows were defective at the time of shipment by the manufacturer.  The

following items are NOT covered or will void the warranty:

1.

Defects caused by negligence or fault of the buyer or third party.

2.

Normal wear and tear to standard wear parts.

3.

Use of repair parts other than those manufactured or authorized by Giant.

4.

Improper use of the product as a component part.

5.

Changes or modifications made by the customer or third party.

6.

The operation of pumps and or accessories exceeding the specifications set forth

in the Operations Manuals provided by Giant Industries, Inc.

Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those

products returned freight prepaid to Giant Industries which are deemed to be defective due to

workmanship or failure of material.  A Returned Goods Authorization (R.G.A.) number and

completed warranty evaluation form is required prior to the return to Giant Industries of all products

under warranty consideration.  Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A.

number.

Repair or replacement of defective products as provided is the sole and exclusive remedy provided

hereunder and the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS, DAMAGES,

OR EXPENSES, INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR

INDIRECTLY ARISING FROM THE SALE OR USE OF THIS PRODUCT.

THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR

REPRESENTATION, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRAN-

TIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ALL SUCH

WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED BY THE MANUFACTURER.

9/04 GP5136-5100_GP5145-5100.PMD

Содержание GP5136-5100

Страница 1: ...Torque Specs page 5 Recommended Maintenance page 5 Exploded View Parts List pages 6 7 Trouble Shooting page 8 Repair Instructions pages 9 10 Dimensions page 11 WarrantyInformation back page Models GP5136 5100 GP5145 5100 Triplex Ceramic Plunger Pump OperatingInstructions Manual ...

Страница 2: ...m Giant Indus tries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to crank case so that oil level is between the two lines on the oil dipstick DO NOT OVERFILL SAE 80 or SAE 90 Industrial Gear p n 01154 oil may be used Crankcase oil should be changed after the first 50 hours of operation then at regul...

Страница 3: ...mp horsepower requirements use the follow ing formula HP GPM X PSI 1450 3 RPM GPM 1000 PSI 1500 PSI 2000 PSI 2320 700 26 0 17 9 26 9 35 9 41 6 750 27 9 19 2 28 8 38 4 44 6 800 29 7 20 5 30 7 41 0 47 5 850 31 6 21 8 32 7 43 5 50 5 910 33 8 23 3 35 0 46 6 54 1 GP5136 5100 Horsepower Requirements Volume 33 8 GPM 127 8 LPM Discharge Pressure 2320 PSI 160 Bar Crankshaft Speed 910 RPM Inlet Pressure 4 3...

Страница 4: ...or the pump Gas engine power outputs must be approximately twice the pump power requirements shown above SPECIAL NOTE FOR CONTINUAL OPERATION THE SPEED OF THE PUMP MUST BE LIMITED TO 700 RPM AND THE MAXIMUM PRESSURE OF THE PUMP MUST BE REDUCED BY 10 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above We recommend ...

Страница 5: ...d GP5145 5100 Pumps Repair Kits Valve Assembly Kits Inlet Valve Kit p n 09231 0100 Item Part Description Qty 46A 12055 O Ring 1 46C 13304 0100 Inlet Valve Assy 1 46D 13306 0100 Valve Plate 1 46E 13307 Valve Spring 1 46F 13308 Spring Tension Cap 1 46G 13309 Spacer Pipe 1 48B 07740 O Ring 1 Discharge Valve Kit p n 09232 0100 Item Part Description Qty 47A 13289 O Ring 1 47C 13313 Discharge Valve Assy...

Страница 6: ...Exploded View GP5136 5100 and GP5145 5100 Pumps 6 55 ...

Страница 7: ... 06574 0100 Seal Case GP5136 5100 3 37 06145 0100 Pressure Ring Drip Return GP5145 5100 3 GP5136 5100 and GP5145 5100 Pumps Spare PARTS LIST ITEMPART DESCRIPTION QTY 37A 07910 O Ring GP5136 5100 Only 6 39 07142 0100 Pressure Ring GP5136 5100 3 39 13292 Pressure Ring GP5145 5100 3 40 07144 V Sleeve GP5136 5100 6 40 13294 Sleeve GP5145 5100 6 40A 06146 Grooved Ring GP5145 5100 Only 3 41 07146 0100 S...

Страница 8: ...on Check system for stoppage air leaks correctly sized inlet plumbing to pump Accumulator pressure Recharge or replace accumulator Unloader Check for proper operation Cavitation Check inlet lines for restrictions and or proper sizing Pressure drop at gun Restricted discharge plumbing Re size discharge plumbing to flow rate of pump Worn plungers Replace plungers Worn packing seals Adjust or replace...

Страница 9: ...ws 48A to 35 ft lbs To Check Seals and Plunger Pipes 1 Loosen the eight inner hexagon screws 49 and pull of the valve casing 43 to the front Pull seal sleeves 35 out of the guides in the crankcase and over the plunger pipes 29B Remove sleeve support ring 41 sleeves 40 and grooved rings GP5136 5100 only 36 Replace worn parts as necessary 2 If a plunger pipe 29B is worn out loosen the tension screw ...

Страница 10: ...crosshead assemblies 25 as well as the radial shaft seals 15 and 31 and taper roller bearings 20 To Reassemble Gear End 1 Using a soft tool such as brass or wooden dowel press in the outer bearing ring until it lines up with the outer edge of the bearing hole Assemble the bearing cover 14 together with the shaft seal 15 and o ring 16 2 Fit the crankshaft 22 with pressed on bearing parts through th...

Страница 11: ...Pump Dimensions GP5136 5100 and GP5145 5100 Pumps Inches mm 11 ...

Страница 12: ...to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warranty is on all non wea...

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