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INSTALLATION INSTRUCTIONS

Safety Rules

A safety valve is to be installed in accordance 

with the guidelines for liquid spraying units so 

that the admissible operating pressure can-

not be exceeded by more than 10%. Pump 

operation without a safety valve as well as any 

excess in temperature or speed limits automat-

ically voids the warranty.

When the pump is in operation, the drive shaft 

end and the coupling must be enclosed by a 

protective cover or a coupling bell.

Pressure in the discharge line and pump must 

be at zero before any maintenance to the 

pump takes place. Shut off suction line. Dis-

connect fuses to ensure that the driving motor 

does not get switched on accidently. Make sure 

that all parts on the pressure side of the unit 

are vented before starting the pump. In order 

to prevent air, or an air-water  mixture being 

absorbed and to prevent cavitation occurring, 

the pump NPSHR (=suction head) and water 

temperature must be respected.

Cavitation and/or compression of gases 

lead to uncontrollable pressure-kicks which 

can ruin pump and unit parts and also be 

dangerous to the operator or anyone stand-

ing nearby.

Giant Plunger Pumps are suitable for pumping 

clean water and other non-aggressive or non-

abrasive media with a specific weight similar to 

water.

Before pumping other liquids • especially 

Inflammable, explosive and toxic media - 

the pump manufacturer must be consulted 

with regard to the resistance of the pump 

material. It is the responsibility of the equip-

ment manufacture and/or operator to en-

sure that all pertinent safety regulations are 

adhered to.

 

Operation

Check oil level prior to starting and ensure trou-

ble-free water supply.

Important!  

The crankcase must be filled with 

synthetic motor oil of class SAE 0W 40 when 

pumping CO

under 0° C.

Initial oil change after 50 operating hours and 

then every 500 hours, after 1 year if used less. 

Caution when operating in damp places or 

with high temperature fluctuations. Oil must be 

changed immediately should condensate (frothy 

oil) occur in the gear box.

NPSH values must be observed.

Maximum input pressure is 1200 PSI (83 bar).  

The maximum suction head is 14.5 PSI (1 bar). 

Make sure that suction pulsation is sufficiently 

dampened - water column resonance must be 

avoided.

Important! 

If the pump is not used for a long pe-

riod of time, it is possible the seals (23/238) could  

become  hard or  brittle  thus  causing the pump 

to leak when  put into  operation.

If this is the case, we recommend these seals be 

replaced every 4 years.

Содержание CP460

Страница 1: ...ations page 3 Parts List Torque Specs page 4 Exploded View Kits page 5 Repassembly Instructions page 6 Dimensions page 7 Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructi...

Страница 2: ...are suitable for pumping clean water and other non aggressive or non abrasive media with a specific weight similar to water Before pumping other liquids especially Inflammable explosive and toxic med...

Страница 3: ...e 14 1200 PSI 1 83 Bar Stroke 0 98 24 mm Speed Up to 750 RPM Plunger Diameter 0 55 14 mm Temperature of Pumped Fluids 40 o F to 160 o F 40 o C to 70 o F Inlet Ports 2 x 1 2 BSP Discharge Ports 2 x 3 8...

Страница 4: ...P09641 Item Part Description Qty 19 05444 Oil Seal 3 Plunger Packing Kits Part CP09499 0023 Item Part Description Qty 21 07266 0003 O Ring 3 23 04762 Grooved Seal Packing 3 23A 04763 Support Ring 3 23...

Страница 5: ...rts list CP460 TORQUE SPECIFICATIONS Item Part Description Torque Amount 5 07109 Oil Drain Plug 30 ft lbs 40 Nm 15A 07311 Screw with Washer 98 in lbs 11 Nm 32 08406 0100 Plug 111 ft lbs 150 Nm 34 0649...

Страница 6: ...lunger 16 Damaged surfaces cause hard wear on seals Deposits of all kinds must be removed from the plungers Important The plunger surfaces are not to be damaged If there are lime deposits in the pump...

Страница 7: ...7 Model CP460 Dimensions in mm...

Страница 8: ...ation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warranty is on all non wear parts and limited t...

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