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Peakanalyzer Installation Manual Version 2.6 

protection clamp 1-1. The fused supply voltage for the metal particle counter is connected on 
the overvoltage protection clamps 2-2 and GND. 

A  MetallicContamination  sensor  of  the  series  MCS  1000  of  the  company  HYDAC  can  be 
connected in a similar way. If the user omits the self-test functionality it is possible to count the 
ferromagnetic particles on channel C-01 and the non-ferromagnetic particles on channel C-02.  

2.3.13  Internal connection of power supply terminals of type EL9410 and EL9505 

The power supply terminals of the Peakanalyzer are labeled in the range of X6 to X9. 

If the system current Is of the IPC connection has reached a capacity of 2 A, additional supply 
terminals of type EL9410 are used to increase the system current. The power supply voltage 
Us is connected to the clamps labeled with 24V and 0V at the power supply terminals labeled 
with X6, X7 or X8. The power supply voltage is always 24 V

DC

. It supplies the EtherCAT bus 

system  of  the  Peakanalyzer  with  the  operating  voltage.  The  EtherCAT  bus  connects  the 
individual terminals with the system and ensures the data exchange.  

The power supply terminal of type EL9410 suffers as supply and refresh of the EtherCAT bus. 
One  E-Bus  supply  branch  can  only  be  equipped  with  terminals  that  do  not  exceed  2  A 
maximum current in sum. If the sum of 2 A is exceeded a power supply terminal of type EL9410 
is used to increase the maximum current by 2 A. The clamps labeled with 24V and 0V can only 
drive a current of 2 A. If one or more terminals of type EL9410 are used the input power supply 
has to deliver more than 2 A. Thus each indi24V branch of the E-Bus supply must be 
protected by a 2 A T fine wire fuse. The fused wires must have a cross section to drive at least 
3 A.  

Furthermore the power supply terminal of type EL9410 is connected to the voltage Up for the 
supply  of  external  sensors  on  the  I/O-terminals. This  is  done  via  the  clamps  labeled  with  a 
black + on red ground and black - on blue ground. The voltage Up is limited to +24 V

DC

 and is 

connected to the power contacts of the I/O-terminals. A maximum current of 10 A is allowed 
for these power contacts. If the power supply source can drive more than 10 A, the wires must 
be protected with a 10 A fuse. If the power supply source supplies less than 10 A, the fuse can 
be omitted. In all cases the cross section of the wire must be at least 1.5 mm². In a normal 
case the power supply source has a capacity of 2.5 A or 3 A. This than serves as fuse for the 
power contacts. 

Dependent  on  the  use  case  and  the  amount  of  equipped  terminals  that  follows  the  power 
supply terminal of type EL9410 one or two power supply sources can be used to connect the 
system supply Us and the supply for external sensors Up. The variants for internal connection 
of the power supply terminal EL9410 are shown in Picture 4 and Picture 7.  

The power supply terminal of type EL9505 with the label X9 converts the input voltage of 24 
V

DC

 to an output voltage of 5 V

DC

 for external consumers. The input voltage Us is connected 

to the clamps labeled with 24V and 0V. The output voltage is available via the clamps labeled 
with  5V  and  0V.  Furthermore  the  following  terminals  are  supplied  with  5  V

DC

  via  the  power 

contacts. The terminal is short circuit proofed and can provide a maximum current of 500 mA. 
There is no galvanic isolation between the input voltage and the output voltage.  Two green 
Power-LEDs are showing the operating state of the input and output voltage. A red LED shows 
an overvoltage or short circuit case. The internal connection of the power supply terminal of 
type EL9505 is shown in Picture 10.  

Содержание Peakanalyzer

Страница 1: ...www maschinendiagnose de Installation Manual Version 2 6 Peakanalyzer...

Страница 2: ...2 Peakanalyzer Installation Manual Version 2 6...

Страница 3: ...put signals to terminals of type EL2004 16 2 3 8 Connection of analog input terminals of type EL3702 17 2 3 9 Connection of analog 0 20 mA input terminals of type EL3742 17 2 3 10 Connection of PT100...

Страница 4: ...4 Peakanalyzer Installation Manual Version 2 6 4 2 Add Peakanalyzer 36 4 3 Change network settings of a Peakanalyzer 38 5 Completion of the Installation 39...

Страница 5: ...levant regulations 2 3 EG Niederspannungsrichtlinie 73 23 EWG applied in Germany by 1 Verordnung zum Ger tesicherheitsgesetz Elektromagnetische Vertr glichkeit 89 336 EWG und 92 31 EWG 1 This applies...

Страница 6: ...he shield of the signal cables must be connected to the bulkhead receptacle If the signal cable is directly connected to the measurement terminal the shield can alternatively be connected to the clamp...

Страница 7: ...iginal package or in a package that ensures an adequate protection Transport damages are excluded from guarantee claims 1 10 Before Installation The Peakanalyzer is assembled with different rail compo...

Страница 8: ...ol cabinet the user is responsible for the professional execution of the DC supply and earth connection All connected signal cables to the Peakanalyzer must be shielded and the shield must be connecte...

Страница 9: ...the required operating voltage to drive the EtherCAT system bus The current through these input voltage clamps must be limited to 2 A If the power supply source has a greater output current than 2 A e...

Страница 10: ...stallation of the hardware is described for the variant as complete device in an IP65 steel box The installation in a control cabinet and the distributed systems should be based on this description 2...

Страница 11: ...onnected to the clamp with the black S on yellow ground 2 3 1 Internal connection in the Peakanalyzer If the Peakanalyzer is supplied in a steel box the internal connection is already existent If the...

Страница 12: ...h blue N gray L and green yellow PE The power supply frequency should be 50 or 60 Hz The external power supply connection is shown in Picture 3 2 3 3 Network connection LAN of the Peakanalyzer The net...

Страница 13: ...two vibration acceleration sensors The supplied vibration acceleration sensors are connected with the white wire to the clamp labeled with a black on white ground and with the black wire to the clamp...

Страница 14: ...nt method also results in a very accurate speed value if there a multiple impulses per rotation and not equidistant distributed This is the recommended measurement method This method works until a max...

Страница 15: ...t described in this chapter For further information see chapter 2 3 8 Connection of analog input terminals of type EL3702 or chapter 2 3 15 Connection of PROFIBUS to terminal of type EL6731 0010 or ch...

Страница 16: ...ool to have class dependent threshold monitoring of online characteristic values of vibration acceleration signals The connection of digital input signals is shown in Picture 6 Picture 6 Connection of...

Страница 17: ...it also shows that the supply voltage for displacement sensors is connected to the potential distribution terminal PV01 or the power supply terminals X6 to X8 A connection to the power supply terminal...

Страница 18: ...on white ground and are differential inputs The label of the measurement channel itself is in the range of 11 to 49 Picture 8 shows the connection of sensors and other external current signals to the...

Страница 19: ...the wire pairs that are connected to the clamps labeled with L1 and L1 as well as L2 and L2 Failure of a sensor or a broken wire are signalized by a red LED The input channels itself are labeled in th...

Страница 20: ...ferential voltage is higher than 25 mV the functionality of the resistance measuring bridge is not guaranteed The connection of two resistance measuring bridges is shown in Picture 10 Picture 10 Conne...

Страница 21: ...inal provides the inputs C 03 and C 04 Parallel to the counting functionality a self test signal of the metal particle counter can be recorded and analyzed These digital input signals are then connect...

Страница 22: ...The fused wires must have a cross section to drive at least 3 A Furthermore the power supply terminal of type EL9410 is connected to the voltage Up for the supply of external sensors on the I O termi...

Страница 23: ...al of type EL6731 0010 This terminal provides the possibility of an integration in an existing PROFIBUS system Thus the Peakanalyzer can receive process factors and speed information Furthermore the P...

Страница 24: ...PROFINET network and therefore reduce the wiring effort The maximum cable length between two PROFINET devices should not exceed 100 m The PROFINET cable should be labeled uniquely Thus a confusion bet...

Страница 25: ...completed by one end cap after the last terminal Picture 14 View of end cap 2 3 18 Connection of external sensors via overvoltage protection clamps A Peakanalyzer can be optionally equipped with over...

Страница 26: ...n the subsystem Example The first Peakanalyzer basis module is labeled with 1 the following are labeled with 2 and following The EtherCAT branch that is closest to the IPC is labeled with 1 1 The next...

Страница 27: ...AT terminals an end cap and a power supply The coupler transforms the telegrams from the Ethernet 100BASE TX to the E Bus representation The connection to the central Peakanalyzer base module is done...

Страница 28: ...ces up to 20 km with singlemode fibre optic cable 9 125 m Picture 17 View of EtherCAT junction of type EK1521 left and EK1521 0010 right for fibre optic cable The connection of the EtherCAT branch is...

Страница 29: ...e Ethernet 100Base FX to the E Bus signal representation The SC Duplex connector of the fibre optic cable from the central Peakanalyzer base station is connected to the upper EtherCAT input X1 The fib...

Страница 30: ...machine diagnostician Picture 19 shows the recommended sensor positions for two vibration acceleration sensors of a two stage gear drive Depending on the intended sensor positions the vibration accele...

Страница 31: ...6 Nm Screw lock is not needed in this case Note The maximum torque of 6 Nm must not be exceeded A Torque above this level can result in a destroyed thread or a failure of the sensor Picture 22 Blind...

Страница 32: ...e adjusted perpendicular to the measurement object The reference distance can be adjusted with the help of the housing nuts A fine adjustment is recommended with a gauge Afterwards the housing nut has...

Страница 33: ...h the highest speed is not possible the installation can also take place on a shaft with lower speed In this case it is recommended to use multiple impulses per rotation One possibility to measure mul...

Страница 34: ...l electrical connections between the resistors 1 and 4 as well as 2 and 3 in the form of a steel wire bridge Picture 26 Arrangement of a strain gauge to measure the normal strain on one layer Descript...

Страница 35: ...ion CD For the installation process administrative privileges are necessary It is recommended to follow the instructions of the installation process It is also recommended to install the Peakanalyzer...

Страница 36: ...should be obtained from a network administrator to avoid conflicts in the network To establish a connection to the Peakanalyzer the network settings of the PC may be adopted The Peakanalyzer must be...

Страница 37: ...C This information can be found on the Peakanalyzer Location An optional description for the location of the Peakanalyzer IP Address of the Peakanalyzer Alternatively a network name can be set This ne...

Страница 38: ...action an active LAN connection to the Peakanalyzer must be established On the tab system the network configuration of the Peakanalyzer is listed By clicking on the button Change the network settings...

Страница 39: ...cture 30 service measure One requirement for the start of a service measurement is an active monitoring configuration on the Peakanalyzer Normally this is the case since the delivered Peakanalyzer at...

Страница 40: ...Q0164e GfM Gesellschaft f r Maschinendiagnose mbH Koepenicker Strasse 325 12555 Berlin Deutschland Germany Phone Berlin 49 30 65 76 25 65 Phone Dortmund 49 231 77 64 723 www maschinendiagnose de...

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