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Geomil Equipment PANTHER 170-200, Руководство пользователя

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S53-053 Panther   

 

 

 

 

 

 

 

 

 

1 of 53 

Table of contents 

1

 

GENERAL INFORMATION ......................................................................................................................... 3

 

 

D

ESCRIPTION

 ............................................................................................................................................. 3

 

 

T

ERMS AND CONDITIONS

 .............................................................................................................................. 3

 

 

W

ARRANTY OF QUALITY

 ............................................................................................................................... 3

 

 

T

RAINING

 .................................................................................................................................................. 3

 

 

R

EDISTRIBUTION

 ......................................................................................................................................... 3

 

 

CE-

MARKING

 ............................................................................................................................................. 4

 

 

O

PTIONS

 ................................................................................................................................................... 4

 

2

 

SAFETY REQUIREMENTS ........................................................................................................................... 5

 

 

T

ABLE OF SAFETY AND PRECAUTIONARY TERMS

 ................................................................................................. 5

 

 

R

ECOMMENDED SAFETY PRECAUTIONS

 ............................................................................................................ 5

 

 

H

IGH

-

RISK SITUATIONS

 ................................................................................................................................ 6

 

3

 

TRANSPORT ............................................................................................................................................. 8

 

 

T

RANSPORT ON FLATBED TRUCK

 ..................................................................................................................... 8

 

 

U

NLOADING THE CRAWLER

 ........................................................................................................................... 8

 

 

L

OADING THE CRAWLER

 ............................................................................................................................... 9

 

4

 

SAFETY CIRCUIT...................................................................................................................................... 10

 

 

E

MERGENCY SWITCHES

 .............................................................................................................................. 10

 

 

M

AIN POWER SWITCH

 ............................................................................................................................... 11

 

 

M

AIN CIRCUIT BREAKER

 ............................................................................................................................. 11

 

5

 

REMOTE CONTROL ................................................................................................................................. 12

 

 

E

XPLANATION OF CABINET

/

REMOTE SWITCHING SYSTEM

 ....................................... E

RROR

!

 

B

OOKMARK NOT DEFINED

.

 

 

A

CTIVATING THE REMOTE CONTROL

 .............................................................................................................. 13

 

 

D

EACTIVATION OF REMOTE CONTROL

 ........................................................................................................... 13

 

 

A

CTIVATION OF WIRED REMOTE CONTROL

 ..................................................................................................... 13

 

 

D

E

-

ACTIVATION OF WIRED REMOTE CONTROL

 ................................................................................................. 14

 

 

R

EMOTE CONTROL FUNCTIONS

 .................................................................................................................... 14

 

6

 

CONTROL CABINET ................................................................................................................................. 15

 

 

T

OP CONTROL PANEL

 ................................................................................................................................. 15

 

 

F

RONT CONTROL PANEL

 ............................................................................................................................. 16

 

7

 

ALARMS AND WARNINGS ...................................................................................................................... 17

 

 

S

YSTEM

 .................................................................................................................................................. 17

 

 

CPT ....................................................................................................................................................... 18

 

 

E

NGINE

 ................................................................................................................................................... 18

 

8

 

SYSTEM START-UP AND SHUTDOWN ..................................................................................................... 19

 

 

S

TART

-

UP

 ................................................................................................................................................ 19

 

 

S

HUTDOWN

 ............................................................................................................................................. 19

 

9

 

ENGINE .................................................................................................................................................. 20

 

 

M

ANUAL CONTROL OF THE ENGINE

 .............................................................................................................. 20

 

10

 

DRIVING THE CRAWLER ......................................................................................................................... 21

 

11

 

LEVELLING THE CRAWLER ...................................................................................................................... 23

 

 

L

EVELLING THE CRAWLER WITH THE CONTROL CABINET

 ..................................................................................... 23

 

12

 

PREPARING FOR CPT .............................................................................................................................. 24

 

13

 

CPT/PULLING ......................................................................................................................................... 25

 

Содержание PANTHER 170-200

Страница 1: ...MANUAL Westbaan 240 2841 MC Moordrecht The Netherlands P O Box 450 2800 AL Gouda The Netherlands T 31 0 172 427 800 F 31 0 172 427 801 info geomil com www geomil com PANTHER 170 200...

Страница 2: ...N CIRCUIT BREAKER 11 5 REMOTE CONTROL 12 EXPLANATION OF CABINET REMOTE SWITCHING SYSTEM ERROR BOOKMARK NOT DEFINED ACTIVATING THE REMOTE CONTROL 13 DEACTIVATION OF REMOTE CONTROL 13 ACTIVATION OF WIRE...

Страница 3: ...SPARE PARTS 31 CONSUMABLES 31 MAINTENANCE ACTIVITIES 32 HYDRAULIC SYSTEM 32 FUEL SYSTEM 36 ELECTRICAL SYSTEM 37 PNEUMATIC SYSTEM 37 LEVELLING JACKS 37 SNAPTITE PL 38 REMOVAL OF THE POWER PACK HOUSING...

Страница 4: ...to him free of charge The dismantling and assembly of these parts and any travelling and accommodation expenses incurred shall be borne by the customer This does not apply to the delivered constructi...

Страница 5: ...l warranties applied and responsibilities by Geomil Equipment BV are invalidated In case the owner wants alterations to be implemented on the machine a written request must be handed over to Geomil Eq...

Страница 6: ...mage to the product if the user does not carefully comply with the procedures Danger Warning for danger The user could be in danger or do serious damage to the product A warning signifies damage to th...

Страница 7: ...Make sure that levelling jacks are completely retracted 2 3 3 Transport truck Loading and unloading the crawler to and from the transport truck must be done by using the remote control standing outsi...

Страница 8: ...rilling adhere to local regulations If pre drilling or pre digging is done it is recommended the ground is surveyed to a depth below where the obstacle lies with a minimum of 1 50 m below ground level...

Страница 9: ...e crawler from the transport truck keep a safe distance from the truck While unloading the crawler from the transport truck it is prohibited to be present on the loading deck of the transport truck Al...

Страница 10: ...nsport truck Always place the transport vehicle on an even steady horizontal surface before Loading unloading the crawler to from the transport vehicle Step Action Information Remark s Fig Switch item...

Страница 11: ...Which means that after activating the emergency switch all movement is stopped tracks will be shut down The engine will keep running Press an emergency switch to deactivate the tracks Pull out the sw...

Страница 12: ...r is equipped with a main circuit breaker inside the work cabin The main circuit breaker is located on the front control panel at the bottom of the control cabinet Fig 53 DT item 3 The main circuit br...

Страница 13: ...M and levelling are installed on the control cabinet The remote control is equipped with an electronic output adjustment The adjustment applies to all levers To adjust use the switch Fig 53 CW item 4...

Страница 14: ...mote control The remote control supplied with the crawler can also work with a cable attached The remote control is supplied with a 5 meter remote control cable The wired remote control should be oper...

Страница 15: ...eceiver 5 Store the remote control and remote control cable on their proper location Remote control functions Explanation Remark s Fig Switch item 1 Track left Lever up left track forward Lever down l...

Страница 16: ...ching clamp 53 DS 4 5 Max CPT push force valve Screw clockwise to increase the Max CPT force 53 DS 5 6 Flow regulator valve Screw clockwise to decrease the push frame CPT speed 53 DS 6 7 Lever to oper...

Страница 17: ...S53 053 Panther 16 of 53 Front control panel Explanation Information Remark s Fig Switch item 1 Battery charger Scanreco 53 DT 1 2 Battery charger on off 53 DT 2 3 Main circuit breaker 53 DT 3...

Страница 18: ...ull out 53 CW 5 7 1 2 Hydraulic oil level During the use of the Panther the hydraulic oil level and temperature should be monitored with regular intervals approx 1 hour The hydraulic oil level and tem...

Страница 19: ...ll the oil tank 6 Replace the tank breather filter 7 Close the oil tank 7 1 3 Hydraulic oil temperature The limits regarding oil temperature depend on the hydraulic oil type the standard setting is oi...

Страница 20: ...main circuit breaker to ON position 53 DT 3 Horizontal OFF position Vertical ON position 2 Activate main power switch 53 DS 1 Shutdown Before system shutdown check the following Step Action Informatio...

Страница 21: ...inimum 900 53 DU 7 8 The engine can be stopped as follows Step Condition Information Remark s Fig Switch item 1 Decrease the engine rpm to stationary 53 DU 8 Hare rpm up Turtle rpm down Maximum 1800 M...

Страница 22: ...ocess is stopped Immediately 53 CW 5 Restart the system to proceed Refer to chapter 7 To drive the crawler proceed as follows Step Condition Information Remark s Fig Switch item 1 Check if the system...

Страница 23: ...d on hardened surfaces when the need for torque is limited Slow is used for turning on soft surfaces when the need for torque is high Slow enables the crawler to be controlled more precise than fast N...

Страница 24: ...continue levelling Joystick down levelling jack s down Joystick up levelling jack s up 53 DS 7 8 and or 9 Before preparing the crawler for levelling check the following Step Condition Information Rema...

Страница 25: ...ter 9 3 The crawler is levelled Refer to chapter 11 Then operate as follows Step Action Information Remark s Fig Switch item 1 Carefully extend the bellows by raising the Push frame Use the CPT lever...

Страница 26: ...nformation Remark s Fig Switch item 1 System is active Refer to chapter 8 2 The engine is running Refer to chapter 9 3 The crawler is levelled Refer to chapter 11 4 The reversing pieces are turned to...

Страница 27: ...nate the CPT in the data acquisition software see referring manuals Operate as follows Step Action Information Remark s Fig Switch item 1 Close the catching clamp 53 DS 4 2 Remove the mech Clamp space...

Страница 28: ...2 or 3 make sure the cylinders reach end of stroke Push frame lifts bellows 53 V 3 Unlock the bellow guiding rods 53 V 4 Remove the support tube with cone friction reducer from the removal tool 50 P S...

Страница 29: ...nail for slow driving Switch down 53 CW 3 Always use the remote control to drive the crawler Always drive the vehicle standing outside the crawler Make sure to keep a safe distance while driving the c...

Страница 30: ...Before performing welding and or maintenance activities make sure the engine is OFF Take out the main circuit breaker key and keep it with you Remarks concerning the environment Dispose of used oil g...

Страница 31: ...engine oil level JCB manual Weekly 10 Check engine coolant level JCB manual Weekly 11 Check for water in engine water separator filter JCB manual Weekly 12 Change return line filter elements when dirt...

Страница 32: ...ber 4 Figure number Consumables Part description Part number Brand Brand number 1 Hydraulic oil 7010000046 BP BARTRAN HV 46 2 Teflon oil 9703020301 Interflon Fin Lube EP 3 Ball bearing grease 97030203...

Страница 33: ...ance with the IVA JOHANN instructions When ordering spare parts state the serial number The serial number can be found on the front of the final drive gearbox 15 5 4 Batteries The batteries are mainte...

Страница 34: ...housing as seen from the back of the crawler Insert key and unlock pull out handle and turn counter clockwise 3 Place a container under the return line filter to avoid spilling oil 4 Unscrew the retu...

Страница 35: ...1 Make sure all cylinders are completely retracted Refer to chapter 14 2 Check if the engine is not running Refer to chapter 9 3 Open back right door of the power pack housing as seen from the back of...

Страница 36: ...er Turn counter clockwise 53 CT 9 Fill the oil tank with oil Use only recommended oils 5 A 10 Fill the tank until the oil level reaches the top blue line of the oil level gauge Do not overfill the oil...

Страница 37: ...handle and turn counter clockwise 3 Remove the filler cap Insert key and unlock turn filler cap counter clockwise and remove filler cap 4 Refill the fuel tank Do not overfill the fuel tank The fuel c...

Страница 38: ...s is an automatic switch which will be re activated as soon as the short circuit is resolved Pneumatic system The pneumatic system in the crawler consists of a separate air compressor inside the power...

Страница 39: ...Information Remark s Fig Switch item 1 Move the CPT push frame to its highest position 53 DS 2 2 Open the catching clamp 53 DS 4 3 Stop the engine Refer to chapter 9 4 Open floor behind CPT push fram...

Страница 40: ...to shoulder to avoid fracture at the threaded ends Always use a supporting tube between the vehicle and ground level in order to avoid bending the tubes Pulling the CPT tubes After the CPT has ended...

Страница 41: ...S53 053 Panther 40 of 53 17 Dismantling disassembly Contact Geomil Equipment BV for further details...

Страница 42: ...oaded speeds 0 10 cm s 18 1 2 Hydraulic system Subject Details Hydraulic levelling jacks 4 double acting cylinders equipped with integrated counterbalance valves bore 125 mm piston rod 90 mm stroke 75...

Страница 43: ...rol cabinet 53 DS Control cabinet top panel 53 DT Control cabinet front panel 53 CW Remote control 53 DU Deepsea E400 Panther Classic 50 AA CPT push frame 50 Y Support tube placement procedure 50 Z Mu...

Страница 44: ...LLOWING SPECIFICATIONS ALLE MINERALE HYDRAULISCHE VLOEISTOFFEN OVEREENKOMSTIG DE VOLGENDE SPECIFICATIES HVLP ACCORDING 51524 Part 3 ISO CLASSIFICATION L HV ACCORDING ISO 6743 4 Vickers 1 286 S AND 1 2...

Страница 45: ...NY DISCLOSURE TRANSFER USE AND OR REPRODUCTION OF THIS DRAWING OR THE DESIGN HEREIN WITHOUT EXPRESS WRITTEN CONSENT FROM GME IS PROHIBITED ALL RIGHTS RESERVED FIG 53 DR SPARE PARTS LIST DESCRIPTION 1...

Страница 46: ...HIS DRAWING IS PROPERTY OF GEOMIL EQUIPMENT BV GME ANY DISCLOSURE TRANSFER USE AND OR REPRODUCTION OF THIS DRAWING OR THE DESIGN HEREIN WITHOUT EXPRESS WRITTEN CONSENT FROM GME IS PROHIBITED ALL RIGHT...

Страница 47: ...cabinet front panel THIS DRAWING IS PROPERTY OF GEOMIL EQUIPMENT BV GME ANY DISCLOSURE TRANSFER USE AND OR REPRODUCTION OF THIS DRAWING OR THE DESIGN HEREIN WITHOUT EXPRESS WRITTEN CONSENT FROM GME I...

Страница 48: ...THIS DRAWING OR THE DESIGN HEREIN WITHOUT EXPRESS WRITTEN CONSENT FROM GME IS PROHIBITED ALL RIGHTS RESERVED FIG 53 CW 1 2 6 5 4 3 PARTS LIST DESCRIPTION 1 Track joystick left 2 Track joystick right...

Страница 49: ...TRANSFER USE AND OR REPRODUCTION OF THIS DRAWING OR THE DESIGN HEREIN WITHOUT EXPRESS WRITTEN CONSENT FROM GME IS PROHIBITED ALL RIGHTS RESERVED FIG 53 DU PARTS LIST DESCRIPTION 1 MAIN SCREEN 2 MENU U...

Страница 50: ...6 17 NORD LOCK RING M16 1605021116 5 CENTER COVER CYLINDER BASE 0050303088 16 PUSH FRAME 200 BASE 0050303094 A 6 SIDE COVER CYLINDER BASE 0050303089 B 19 TUBE CENTRALIZER 36 BRIDGE 0050203083C 7 COUNT...

Страница 51: ...XPRESS WRITTEN CONSENT FROM GME IS PROHIBITED ALL RIGHTS RESERVED FIG 50 Y 1 MOVE PUSH FRAME UP AND PLACE THE SUPPORT TUBE 2 PLACE THE SUPPORT TUBE INSERT TOOL 3 LOWER PUSH FRAME TO ITS LOWEST POSTION...

Страница 52: ...50 Z 1 MOVE PUSH FRAME UP AND PLACE THE ANTI LOCKING PLATE 2 OPEN THE CLAMP MOVE THE PUSH FRAME DOWN AND PLACE A TUBE WITH THE MUD WIPER STRETCHER THROUGH THE CLAMP AND IN THE SUPPORT TUBE 3 CLOSE TH...

Страница 53: ...int FIG 53 U THIS DRAWING IS PROPERTY OF GEOMIL EQUIPMENT BV GME ANY DISCLOSURE TRANSFER USE AND OR REPRODUCTION OF THIS DRAWING OR THE DESIGN HEREIN WITHOUT EXPRESS WRITTEN CONSENT FROM GME IS PROHIB...

Страница 54: ...S53 053 Panther 53 of 53 18 3 11 Fig 53 V Bellows procedure...

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