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September 2016

 

Service Manual

 

 

Power Pack

 

 

 

Part No.  38139

 

AWP Super Series • IWP Super Series

 

89 

 

 

Power Pack 

4-

1 Power Pack

 

4-1 

Power Pack 

How to Change a Power Pack 

1 

Fully lower the platform.

 

2 

Turn the key switch off and disconnect the 

power supply.

 

IWP models

: Pull the base lowering handle to 

fully lower the base.

 

3 

Remove the power unit cover.

 

4 

AC and DC models

: Separate both control 

cable quick disconnect couplers from the 

ground control box.

 

Air models

: Disconnect the air lines from the 

air valve container, filter regulator and air 

lubricator. 

5 

AC and DC models

: Separate the battery 

quick disconnects.

 

6 

DC models

: Disconnect the battery cables 

from

 

the motor start solenoid.

 

7 

AWPS models with Narrow Base or Rough 

Terrain Base

: Remove the loading wheels.

 

 

8 

Remove the breather cap from the hydraulic 

power unit and install a pipe plug in the filler 

hole.

 

9 

Tag, disconnect and plug the hydraulic hoses 

from the power unit.

 

 

Bodily injury hazard. Spraying 

hydraulic oil can penetrate and 

burn skin. Loosen hydraulic 

connections very slowly to allow 

the oil pressure to dissipate 

gradually. Do not allow oil to 

squirt or spray.

 

10 

Support the power pack and remove th

e 

power pack mounting bolts.

 

 

Crushing hazard. The power 

pack will fall if not properly 

supported when removed from 

the machine.

 

11 

Remove the power pack.

 

Installation 

 

Tip-

over hazard. On Narrow 

Base and Rough Terrain Base 

models, the counterweights 

must 

be installed on the new 

power pack.

 

 

Component damage hazard. Do 

not overtighten the hydraulic 

fittings.

 

Note: Do not install the motor cover until the relief 

valve adjustment is complete. Refer to Repair 

Procedure, 

How to adjust the Pressure Relief 

Valve.

 

 

Содержание AWP Super Series

Страница 1: ...Range AWP Super Series from 3896 101 to 3801 99999 from AWP02 21194 to AWP16G 87799 from AWPG 87800 IWP Super Series from 4096 101 to 4001 4413 from IWP02 4205 to IWP16G 11999 from IWPG 12000 Part No...

Страница 2: ...fication Group A Type 1 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation inspection and scheduled maintenance Technical Publications Genie has endeavored to deliver the h...

Страница 3: ...on B8 5 2015 Maintenance Removed C 6 B9 8 2016 Repair 5 4 B10 9 2016 Introduction Serial Number Legend B11 9 2016 Schematics Page 166 Reference Examples Section Maintenance B 3 Electronic Version Clic...

Страница 4: ...tory continued Revision Date Section Procedure Page Description Reference Examples Section Maintenance B 3 Electronic Version Click on any content or procedure in the Table of Contents to view the upd...

Страница 5: ...WP Super Series v Serial Number Legend To August 31 2016 1 Model 2 Model year 3 Facility code 1 Sequence number 2 Serial number stamped on chassis 3 Serial label From September 1 2016 1 Model 2 Facili...

Страница 6: ...or serious injury Many of the hazards identified in the operator s manual are also safety hazards when maintenance and repair procedures are performed Do Not Perform Maintenance Unless You are traine...

Страница 7: ...ial crushing hazards such as moving parts free swinging or unsecured components when lifting or placing loads Always wear approved steel toed shoes Workplace Safety Any person working on or around a m...

Страница 8: ...Section 1 Safety Rules vi General Safety Rules vi Section 2 Specifications 17 AWP 15S 20S and 25S Specifications 17 AWP30S 36S and 40S Specifications 18 AWP Narrow Base Specifications 19 AWP Rough Ter...

Страница 9: ...38 A 7 Test the Base Operation IWPS Models 39 A 8 Test the Auxiliary Platform Lowering Operation 39 A 9 Test the Manual Platform Lowering Operation 40 A 10 Inspect the Columns for Damage 40 A 11 Check...

Страница 10: ...51 B 8 Adjust the Sequencing Cables 52 B 9 Inspect for Proper Outrigger Length AWPS Models 53 B 10 Inspect and Lubricate the Outrigger Leveling Jack Footpads AWPS Models 55 B 11 Test the Level Sensin...

Страница 11: ...from SN 4097 997 to 4099 2532 73 1 7 Power Wheel Assist Manifold Components IWPS Models from SN 4099 2533 74 Ground Controls 75 2 1 How to Test the Transformer AC Models 75 2 2 How to Test the AC Con...

Страница 12: ...4 1 Power Pack 89 Mast Components 90 Mast Components 90 5 1 Lift Cylinder 91 5 2 Mast Assembly 92 5 3 Glide Pads 97 5 4 Lifting Chains 98 Tilt back Frame AWP 36S and 40S Models 101 6 1 Tilt back Fram...

Страница 13: ...896 430 115 Electrical Schematic AWP Super Series DC Models from SN 3896 431 to AWP07 54898 118 Electrical Schematic AWP Super Series DC Models with Standard Base from SN AWP07 54899 119 Electrical Sc...

Страница 14: ...Electrical Schematic AWP Super Series AC Models with Standard Base from SN AWP07 57595 142 Electrical Schematic AWP Super Series AC Models with Narrow Base from SN AWP07 57595 143 Electrical Schematic...

Страница 15: ...tic IWP Super Series DC Models from SN 4096 342 to IWP07 7065 166 Electrical Schematic IWP Super Series DC Models with Power Assist 167 Electrical Schematic IWP Super Series DC Models with Power Assis...

Страница 16: ...er Series AC Models from SN IWP07 57595 190 Electrical Schematic IWP Super Series AC TUV Models With Base Mounted Junction Box 191 Electrical Schematic IWP Super Series AC TUV Models Without Base Moun...

Страница 17: ...SA 60 x 52 in 154 x 134 cm 69 x 61 in 175 6 x 155 3 cm 83 x 75 in 212 x 191 cm Outrigger footprint l x w CE Indoor 60 x 52 in 154 x 134 cm 60 x 52 in 154 x 134 cm 69 x 61 in 175 6 x 155 3 cm Outrigger...

Страница 18: ...m Outrigger footprint l x w CSA 97 x 89 in 247 5 x 227 2 cm 117 x 109 in 297 8 x 278 cm 117 x 109 in 297 8 x 278 cm Outrigger footprint l x w CE Indoor 75 x 67 in 192 x 171 4 cm 83 x 75 in 211 5 x 191...

Страница 19: ...n 162 5 x 122 5 cm 71 x 58 in 181 6 x 147 3 cm 71 x 58 in 181 6 x 147 3 cm 74 x 65 in 189 2 x 166 3 cm Outrigger footprint l x w CE Outdoor 83 x 74 in 211 4 x 187 9 cm 83 x 74 in 211 4 x 187 9 cm 95 x...

Страница 20: ...83 x 74 in 211 4 x 187 9 cm 83 x 74 in 211 4 x 187 9 cm 95 x 89 in 241 9 x 227 9 cm 112 x 112 in 284 4 x 284 4 cm Corner access wall access Domestic 16 11 in 40 6 27 9 cm 14 8 in 36 2 7 4 cm 13 6 in...

Страница 21: ...lbs 136 kg Machine weight DC AC models 1245 1345 lbs 565 610 kg 1290 1390 lbs 585 630 kg 1290 1390 lbs 585 630 kg Height stowed base fully lowered base raised 76 in 78 in 198 cm 203 cm 76 in 78 in 198...

Страница 22: ...down 28 seconds 28 seconds Power Source AWP Models DC models 12V AC model 110V or 220V Air model 100 psi 6 9 bar Power Source IWP Models DC models 12V AC model 110V or 220V Ambient Operating Temperat...

Страница 23: ...ize Flats 4 7 16 20 2 6 9 16 18 1 8 3 4 16 1 10 7 8 14 1 12 1 1 16 12 1 16 1 5 16 12 1 20 1 5 8 12 1 24 1 7 8 12 1 SAE O ring Boss Port tube fitting installed into Aluminum all types SAE Dash Size Tor...

Страница 24: ...seal is seated and retained properly 4 Position the tube and nut squarely on the face seal end of the fitting and tighten the nut finger tight 5 Tighten the nut or fitting to the appropriate torque Re...

Страница 25: ...rrect number of flats for the proper tightening position Note The marks indicate the correct tightening positions have been determined Use the second mark on the body hex fitting to properly tighten t...

Страница 26: ...Service Manual September 2016 Specifications 26 AWP Super Series IWP Super Series Part No 38139 SAE and M etric Fasteners Tor que C harts...

Страница 27: ...ted and scheduled may cause death serious injury or substantial damage Immediately tag and remove from service a damaged or malfunctioning machine Repair any machine damage or malfunction before opera...

Страница 28: ...Indicates a potentially hazardous situation which if not avoided may cause minor or moderate injury Indicates a potentially hazardous situation which if not avoided may result in property damage Indic...

Страница 29: ...eport have been divided into subsections Use the following chart to determine which group s of procedures are required to perform a scheduled inspection Inspection Checklist Daily or every 8 hours A Q...

Страница 30: ...Service Manual September 2016 30 AWP Super Series IWP Super Series Part No 38139 This page intentionally left blank...

Страница 31: ...be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Instructions Use the operator s manual on your...

Страница 32: ...Service Manual September 2016 32 AWP Super Series IWP Super Series Part No 38139 This page intentionally left blank...

Страница 33: ...fter repair place a check in the R box Legend Y yes acceptable N no remove from service R repaired Checklist A Y N R A 1 Inspect the manuals and decals A 2 Pre operation inspection A 3 Function tests...

Страница 34: ...Service Manual September 2016 34 AWP Super Series IWP Super Series Part No 38139 This page intentionally left blank...

Страница 35: ...cedure or hazard and could result in unsafe operating conditions 1 Check to make sure that the operator s safety and responsibilities manuals are present and complete in the storage container on the p...

Страница 36: ...ection also serves to determine if routine maintenance procedures are required Complete information to perform this procedure is available in the appropriate operator s manual Refer to the Operator s...

Страница 37: ...or missing parts including Electrical components wiring and electrical cables Electrical cable anchors and pulleys Hydraulic power unit hoses fittings cylinder s and manifolds Sequencing cables anchor...

Страница 38: ...PS models with Power Wheel Assist Option Hydraulic motor and hoses A 6 C heck the Hydraulic Oil Level A 6 Check the Hydraulic Oil Level Genie specifications require that this procedure be performed ev...

Страница 39: ...he ground A 8 Test the Auxiliary Pl atform Low ering Operati on A 8 Test the Auxiliary Platform Lowering Operation Genie specifications require that this procedure be performed every 8 hours or daily...

Страница 40: ...the hydraulic cylinder Result Platform should lower A 10 Inspect the C olum ns for D amage A 10 Inspect the Columns for Damage Genie specifications require that this procedure be performed every 8 hou...

Страница 41: ...age ends 2 Confirm the following Cables are on the pulleys Upper and lower cable ends are properly secured Upper and lower mounting brackets are properly secured A 12 C heck the Interlock System for P...

Страница 42: ...n firm contact with the ground Result Within 1 to 3 seconds all four interlock display lights should turn on and remain on 4 Pump the foot pedal to raise the base Result Both foot pad interlock displa...

Страница 43: ...latform controls to the OFF position 4 Push in the control activate button and rotate the up down switch in the UP position then the DOWN position Result The up down functions should not operate 5 Pus...

Страница 44: ...ect the Breather C ap A 15 Inspect the Breather Cap Genie specifications require that this procedure be performed every 8 hours or daily whichever comes first The hydraulic tank is vented to the atmos...

Страница 45: ...front and rear tires A 17 C heck the Air Supply Lubricator Oil Level Air Models A 17 Check the Air Supply Lubricator Oil Level Air Models Genie specifications require that this procedure be performed...

Страница 46: ...ise to decrease the flow or counterclockwise to increase the flow 3 Repeat this procedure until the proper oil drip rate is achieved 1 oil lubricator flow control valve 2 oil lubricator sight gauge A...

Страница 47: ...ty of less than 1 026 the battery must be replaced 4 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 5 Install the battery...

Страница 48: ...ipped IWPS models Foot pads Power wheel assist if equipped B 4 Test the Tilt back Oper ation if equipped B 4 Test the Tilt back Operation if equipped Genie specifications require that this procedure b...

Страница 49: ...tilt position casters on tilt back frame contact the floor and machine supported by the extended tilt back strut Use the appropriate number of people and proper lifting techniques 8 Continue lifting...

Страница 50: ...Result The machine should be no taller than specification Note If measurement does not meet specification adjust the chains Refer to Repair Procedure How to Adjust the Lifting Chains 3 AWPS models Mea...

Страница 51: ...g C apaci ty B 7 Test the Lifting Capacity Genie requires that this procedure be performed every 250 hours or quarterly whichever comes first Proper lifting capacity is essential to safe machine opera...

Страница 52: ...hen the other Measure the total distance between the two points this is the maximum deflection 1 adjustment tension nut 2 threaded swage end 3 sequencing cable 3 If needed adjust the sequencing cable...

Страница 53: ...ise and lower the platform through three complete cycles and confirm the spring compression 6 Repeat adjustment for each cable as required B 9 Inspect for Proper Outri gger Length AW PS Model s B 9 In...

Страница 54: ...30S including narrow and rough terrain base option 46 inches 117 cm AWP 36S 60 inches 152 cm AWP 40S 60 inches 152 cm CE Indoor Models AWP 15S including narrow and rough terrain base options 20 inches...

Страница 55: ...g Operation IWPS Models Genie requires that this procedure be performed every 250 hours or quarterly whichever comes first Detection of level sensing malfunctions is essential for safe machine operati...

Страница 56: ...st the non adjustable foot pads turn the leveling jacks counterclockwise all the way 19 Place a 1 inch 3 8 cm spacer under each non adjustable foot pad 20 Pull the base lowering handle to fully lower...

Страница 57: ...seal gap Grease Type Lithium based C 2 Inspect the Mast Assembly for Wear C 2 Inspect the Mast Assembly for Wear Genie specifications require that this procedure be performed every 1000 hours or annua...

Страница 58: ...ght off the lifting chains Crushing hazard Keep away from lowering platform 8 Inspect each idler wheel for the following Excessive wear on the side flanges Unusual wear Movement side to side in excess...

Страница 59: ...il Genie specifications require that this procedure be performed every 1000 hours or annually whichever comes first Replacement or testing of the hydraulic oil is essential for good machine performanc...

Страница 60: ...complete cycles Add hydraulic oil if needed to allow platform to reach full height 13 Clean up any oil that may have spilled Properly discard the used oil Component damage hazard Do not allow the hydr...

Страница 61: ...the ground control box and locate the auxiliary battery pack inside 4 Remove the fasteners that hold the battery pack in place 5 Carefully slide the battery pack out of the holder Note The wires conne...

Страница 62: ...Service Manual September 2016 62 AWP Super Series IWP Super Series Part No 38139 This page intentionally left blank...

Страница 63: ...the appropriate operator s manual on your machine Be sure that all necessary tools and parts are available and ready for use Use only Genie approved replacement parts Read each procedure completely a...

Страница 64: ...o alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a imminently hazardous situation which if not avoide...

Страница 65: ...l strip 7 Label and remove the contact wires by inserting a small screwdriver into the hole below the wire and gently push in while pulling on the wire 8 Follow the wires to the grommets where the wir...

Страница 66: ...from the lift cylinder rod end Lift the rod end of the cylinder up and attach it to the base 4 Tag disconnect and plug the three hydraulic hoses from the base manifold Cap the ports on the manifold Bo...

Страница 67: ...able mounting bracket 4 Be sure the cable is attached to the cable mounting bracket with a lock nut on each side There should be to inch 6 35 to 12 7 mm of threads on the manifold side of the bracket...

Страница 68: ...e this procedure will be performed must be clean and free of debris that could get into the hydraulic system 1 Pull the base lowering handle to fully lower the base 2 Tag and disconnect the hydraulic...

Страница 69: ...the manifold Plug the port in the manifold Note The foot pump must be bled after installation How to Bleed the Foot Pump 1 Pull the base lowering handle to fully lower the base 2 Place a container und...

Страница 70: ...IWP09 8269 Index No Description Schematic Item Function Torque 1 Check valve G System pressure 8 10 ft lbs 11 14 Nm 2 Check valve H Directs flow to the tank 3 Manual release valve I Lowers base 8 10 f...

Страница 71: ...eck valve H Directs flow to the tank 8 10 ft lbs 11 14 Nm 3 Plug SAE No 4 12 14 ft lbs 17 19 Nm 4 Manual release valve I Lowers base 8 10 ft lbs 11 14 Nm 5 Plug SAE No 6 17 19 ft lbs 23 25 Nm 6 Relief...

Страница 72: ...r Wheel Assist Manifold Components IWPS Models to SN 4097 990 Index No Description Schematic Item Function Torque 1 Check valve AA System pressure 25 35 ft lbs 34 41 Nm 2 Solenoid valve 2 position 3 w...

Страница 73: ...l Assist Manifold Components IWPS Models from SN 4097 991 to 4099 2532 Index No Description Schematic Item Function Torque 1 Check valve BA System pressure 25 35 ft lbs 34 41 Nm 2 Solenoid Valve 2 pos...

Страница 74: ...IWPS Models from SN 4099 2533 Index No Description Schematic Item Function Torque 1 Check valve CA System pressure 25 35 ft lbs 34 41 Nm 2 Solenoid valve 2 position 2 way CB All functions 25 35 ft lb...

Страница 75: ...ng from the transformer 5 Connect the leads from an ohmmeter to the following terminal combinations and check the continuity resistance 1 red wire 2 2 red yellow wire 3 red wire 1 4 yellow wire 5 blac...

Страница 76: ...isconnect the power supply 3 Open the ground control box and locate the AC contactor 4 Tag and disconnect all wiring from the contactor 5 Connect the leads from an ohmmeter to the following terminal c...

Страница 77: ...rcuit 3 Relief valve Lift relief 4 Solenoid operated N O dump valve Diverts pump output back to tank during motor start up 5 10V DC coil Activates N O dump valve 6 Hydraulic tank 3 quarts 2 8 liters 7...

Страница 78: ...Service Manual September 2016 Hydraulic Power Unit 78 AWP Super Series IWP Super Series Part No 38139 3 2 H ydr aulic Power U nit AC M odels from SN AWP03 27390 to AWP08 60145...

Страница 79: ...Seals motor from contaminants 5 Relief valve Lift relief 6 Pump 0 5 to 0 6 gallons per minute at 2000 psi 1 89 to 2 27 liters per minute at 138 bar 7 Solenoid operated N O dump valve Diverts pump outp...

Страница 80: ...Service Manual September 2016 Hydraulic Power Unit 80 AWP Super Series IWP Super Series Part No 38139 3 3 H ydr aulic Power U nit DC Models to SN AWP03 27401 and IWP03 5122...

Страница 81: ...ef valve Lift relief 4 Solenoid operated N O dump valve Diverts pump output back to tank during motor start up 5 10V DC coil Activates N O dump valve 6 Hydraulic tank 3 quarts 2 8 liters 7 Drain plug...

Страница 82: ...Service Manual September 2016 Hydraulic Power Unit 82 AWP Super Series IWP Super Series Part No 38139 3 4 H ydr aulic Power U nit C om ponents Air Power ed Models to SN AW P04 27778...

Страница 83: ...n plug Drains hydraulic tank 8 Sight gauge Hydraulic fluid level 9 Tee fitting models with Narrow or Rough Terrain Base Option Tank vent adaptor 10 Plug fitting models with Narrow or Rough Terrain Bas...

Страница 84: ...Service Manual September 2016 Hydraulic Power Unit 84 AWP Super Series IWP Super Series Part No 38139...

Страница 85: ...lly Do not allow oil to squirt or spray 6 Tag and disconnect the electrical wiring from the valve coil 7 Remove the cover from the junction box on the motor Tag and disconnect the electrical wiring in...

Страница 86: ...ing fasteners then remove the power unit from the machine Crushing hazard The power unit will fall unless it is properly supported Note If a new power unit is installed the pressure relief valve must...

Страница 87: ...oosen it 8 Remove the mounting fastener from the suction cover assembly on the pump Then remove the suction cover 9 Remove the mounting fasteners from the pump Then remove the pump from the power unit...

Страница 88: ...operate the machine if the hydraulic pump is cavitating 14 Install the breather cap and the power unit cover 3 8 H ow to Test the M otor Start Solenoid DC Models 3 8 How to Test the Motor Start Soleno...

Страница 89: ...Remove the loading wheels 8 Remove the breather cap from the hydraulic power unit and install a pipe plug in the filler hole 9 Tag disconnect and plug the hydraulic hoses from the power unit Bodily in...

Страница 90: ...onents 1 carriage 2 number 3 column 3 number 2 column 4 number 1 column 5 number 3 column idler wheel assembly 6 number 2 column idler wheel assembly 7 number 4 column idler wheel assembly 8 number 4...

Страница 91: ...socket DC models Remove the battery pack 3 Remove the breather cap from the hydraulic power unit and install a pipe plug in the filler hole 4 Attach an overhead crane to the lifting eye at the top of...

Страница 92: ...es specific repair skills lifting equipment and a suitable workshop Attempting this procedure without these skills and tools could result in death or serious injury and significant component damage De...

Страница 93: ...Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 13 Remove the mast brac...

Страница 94: ...t and plug the lift cylinder hydraulic hoses Remove the flow control valve from the cylinder Cap the cylinder ports Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydra...

Страница 95: ...e carriage towards the top of the mast assembly enough to remove the tension on the lifting chain 12 Slide the column below the carriage toward the top of the mast about 6 inches 15 2 cm to access the...

Страница 96: ...mn is almost all the way in guide the number 1 column chains into the chain tension rocker on the number 3 column 9 Install the adjustment nuts on the number 1 column chains Tighten the adjustment nut...

Страница 97: ...ove the key 3 Locate the upper and lower glide pad adjustment bolts below each upper roller bolt on both sides of each column 4 Hold the glide pad bolt and loosen the lock nut on all the glide pads 5...

Страница 98: ...ore than 3 8 inch 1 0cm higher than the previous column The columns must be adjusted Note The two columns closest to the base are not adjustable and should be approximately even across the top To adju...

Страница 99: ...n of chain that moves over the idler wheels Rust and Corrosion Visually inspect the chains for rust and corrosion Evidence of rust or corrosion Remove chain and inspect for cracked plates see inspecti...

Страница 100: ...late link plate wear Replace both chains on that column section Do not repair just the affected portion of the chain Check alignment of chain anchors and idler wheels Chain Anchors Visually inspect ch...

Страница 101: ...of shims used between the hinges and the base 5 Remove the frame from the machine How to Adjust the Loading Pivot or Stop Bracket Note Check for side to side movement of the pivot slider or stop brac...

Страница 102: ...frame to the ground 4 Remove the fastener that mounts the shock absorber assembly to the frame 5 Remove the shock absorber assembly from the frame and separate the lower tube from the assembly 6 Pull...

Страница 103: ...instructional decals could result in death or serious injury If a platform must be replaced be sure that all appropriate safety and instructional decals are applied to the new platform How to Install...

Страница 104: ...gular button on the top of the contactor Result Normally open contactor should read continuity Normally closed contacts should read no continuity How to Test Power to Platform GFCI Outlet 1 Fully lowe...

Страница 105: ...n Adjustment How to replace the Outreach Chain IWP 20S Models 1 Fully lower the platform 2 Turn the key switch off and remove the key 3 Pull the base lowering handle to fully lower the base 4 Remove t...

Страница 106: ...oximately 2 inches 5 cm of the chain is extended past the slide pad 23 Install the two allen head screws Install the roller wheel 24 Thread the chain through the upper sprocket housing over the sprock...

Страница 107: ...and obey the safety rules and operating instructions in the appropriate operator s manual on your machine Be sure that all necessary tools and test equipment are available and ready for use About This...

Страница 108: ...t left ground L13 Outrigger front right ground L14 Outrigger rear left ground Item Description L Led or light cont L15 Outrigger rear right ground L66 Level sensor interlock IWP L67 Footpad interlock...

Страница 109: ...ety switch IWP SW22 Power assist Forward Reverse switch IWP SW24 Power assist Lift enable IWP U Electronic component U9 Transformer U10 PC board U12 Thermal device W Wiring component W3 Terminal strip...

Страница 110: ...ectrical Symbol Legend Wire with description or color Limit Switch Toggle Switch Switch Circuits crossing no connection Emergency Stop button Fuse Circuit breaker Diode LED Motor U12 Thermal Device Ci...

Страница 111: ...ed displacement pump Wheel motor fixed displacement Cylinder single acting Cylinder double acting Relief valve Adjustable relief valve Foot pump valve Priority flow regulator Differential sensing valv...

Страница 112: ...Service Manual September 2016 112 AWP Super Series IWP Super Series Part No 38139 This page intentionally left blank...

Страница 113: ...September 2016 Service Manual 113 Electrical Schematics AW P Models Electrical Schematic AWP Super Series DC Models from SN 3896 101 to 3896 300...

Страница 114: ...ember 2016 114 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es DC Models from SN 3896 101 to 3896 300 Electrical Schematic AWP Super Series DC Models from SN 38...

Страница 115: ...ice Manual Part No 38139 AWP Super Series IWP Super Series 115 Electrical Schem atic AWP Super Seri es DC Models from SN 3896 301 to 3896 430 Electrical Schematic AWP Super Series DC Models from SN 38...

Страница 116: ...Service Manual September 2016 116 Electrical Schematic AWP Super Series DC Models from SN 3896 301 to 3896 430...

Страница 117: ...September 2016 Service Manual 117 Electrical Schematic AWP Super Series DC Models from SN 3896 431 to AWP07 54898...

Страница 118: ...er 2016 118 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es DC Models fr om SN 3896 431 to AWP07 54898 Electrical Schematic AWP Super Series DC Models from SN 3...

Страница 119: ...Part No 38139 AWP Super Series IWP Super Series 119 Electrical Schem atic AWP Super Seri es DC Models with Standar d Base fr om SN AWP07 54899 Electrical Schematic AWP Super Series DC Models with Stan...

Страница 120: ...Service Manual September 2016 120 Electrical Schematic AWP Super Series DC Models with Standard Base from SN AWP07 54899...

Страница 121: ...September 2016 Service Manual 121 Electrical Schematic AWP Super Series DC Models with Narrow Base from SN AWP07 54899...

Страница 122: ...6 122 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es DC Models with N arrow Base fr om SN AWP07 54899 Electrical Schematic AWP Super Series DC Models with Narr...

Страница 123: ...nual Part No 38139 AWP Super Series IWP Super Series 123 Electrical Schem atic AWP Super Seri es DC CE M odels from SN 3896 432 to AWP07 54898 Electrical Schematic AWP Super Series DC CE Models from S...

Страница 124: ...Service Manual September 2016 124 Electrical Schematic AWP Super Series DC CE Models from SN 3896 432 to AWP07 54898...

Страница 125: ...September 2016 Service Manual 125 Electrical Schematic AWP Super Series DC CE Models with Standard Base from SN AWP07 54899...

Страница 126: ...AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es DC CE M odels with Standar d Base fr om SN AW P07 54899 Electrical Schematic AWP Super Series DC CE Models with...

Страница 127: ...rt No 38139 AWP Super Series IWP Super Series 127 Electrical Schem atic AWP Super Seri es DC CE M odels with Narr ow Base fr om SN AW P07 54899 Electrical Schematic AWP Super Series DC CE Models with...

Страница 128: ...Service Manual September 2016 128 Electrical Schematic AWP Super Series DC CE Models with Narrow Base from SN AWP07 54899...

Страница 129: ...September 2016 Service Manual 129 Electrical Schematic AWP Super Series DC TUV Models from 3896 431...

Страница 130: ...ual September 2016 130 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es DC TUV Models from SN 3896 431 Electrical Schematic AWP Super Series DC TUV Models from S...

Страница 131: ...ce Manual Part No 38139 AWP Super Series IWP Super Series 131 Electrical Schem atic AWP Super Seri es AC M odels fr om SN 3896 103 to 3896 303 Electrical Schematic AWP Super Series AC Models from SN 3...

Страница 132: ...Service Manual September 2016 132 Electrical Schematic AWP Super Series AC Models from SN 3896 103 to 3896 303...

Страница 133: ...September 2016 Service Manual 133 Electrical Schematic AWP Super Series AC Models from SN 3896 304 to 3896 450...

Страница 134: ...ember 2016 134 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es AC M odels from SN 3896 304 to 3896 450 Electrical Schematic AWP Super Series AC Models from SN 3...

Страница 135: ...Manual Part No 38139 AWP Super Series IWP Super Series 135 Electrical Schem atic AWP Super Seri es AC M odels fr om SN 3896 451 to AW P07 54898 Electrical Schematic AWP Super Series AC Models from SN...

Страница 136: ...Service Manual September 2016 136 Electrical Schematic AWP Super Series AC Models from SN 3896 451 to AWP07 54898...

Страница 137: ...September 2016 Service Manual 137 Electrical Schematic AWP Super Series AC Models with Standard Base from SN AWP07 54899 to AWP07 57594...

Страница 138: ...Series IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es AC M odels with Standard Base from SN AWP07 54899 to AWP07 57594 Electrical Schematic AWP Super Series AC Models with Stan...

Страница 139: ...9 AWP Super Series IWP Super Series 139 Electrical Schem atic AWP Super Seri es AC M odels with N arrow Base from SN AW P07 54899 to AWP 57594 Electrical Schematic AWP Super Series AC Models with Narr...

Страница 140: ...Service Manual September 2016 140 Electrical Schematic AWP Super Series AC Models with Narrow Base from SN AWP07 54899 to AWP07 57594...

Страница 141: ...September 2016 Service Manual 141 Electrical Schematic AWP Super Series AC Models with Standard Base from SN AWP07 57595...

Страница 142: ...142 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es AC M odels with Standard Base from SN AWP07 57595 Electrical Schematic AWP Super Series AC Models with Stan...

Страница 143: ...l Part No 38139 AWP Super Series IWP Super Series 143 Electrical Schem atic AWP Super Seri es AC M odels with N arrow Base from SN AW P07 57595 Electrical Schematic AWP Super Series AC Models with Nar...

Страница 144: ...Service Manual September 2016 144 Electrical Schematic AWP Super Series AC Models with Narrow Base from SN AWP07 57595...

Страница 145: ...September 2016 Service Manual 145 Electrical Schematic AWP Super Series AC CE Models from SN 3896 451 to AWP07 54898...

Страница 146: ...16 146 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es AC C E M odels fr om SN 3896 451 to AW P07 54898 Electrical Schematic AWP Super Series AC CE Models from...

Страница 147: ...Super Series IWP Super Series 147 Electrical Schem atic AWP Super Seri es AC C E M odels with Standard Base from SN AWP07 54899 to AWP07 57594 Electrical Schematic AWP Super Series AC CE Models with S...

Страница 148: ...Service Manual September 2016 148 Electrical Schematic AWP Super Series AC CE Models with Standard Base from SN AWP07 54899 to AWP07 57594...

Страница 149: ...September 2016 Service Manual 149 Electrical Schematic AWP Super Series AC CE Models with Narrow Base from SN AWP07 54899 to AWP07 57594...

Страница 150: ...ries IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es AC C E M odels with N arrow Base from SN AWP07 54899 to AWP07 57594 Electrical Schematic AWP Super Series AC CE Models with...

Страница 151: ...rt No 38139 AWP Super Series IWP Super Series 151 Electrical Schem atic AWP Super Seri es AC C E M odels with Standard Base from SN AWP 57595 Electrical Schematic AWP Super Series AC CE Models with St...

Страница 152: ...Service Manual September 2016 152 Electrical Schematic AWP Super Series AC CE Models with Standard Base from SN AWP07 57595...

Страница 153: ...September 2016 Service Manual 153 Electrical Schematic AWP Super Series AC CE Models with Narrow Base from SN AWP07 57595...

Страница 154: ...54 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic AWP Super Seri es AC C E M odels with N arrow Base from SN AWP07 57595 Electrical Schematic AWP Super Series AC CE Models with...

Страница 155: ...16 Service Manual Part No 38139 AWP Super Series IWP Super Series 155 Electrical Schem atic AWP Super Seri es AC TU V M odels fr om SN 3896 461 Electrical Schematic AWP Super Series AC TUV Models from...

Страница 156: ...Service Manual September 2016 156 Electrical Schematic AWP Super Series AC TUV Models from SN 3896 461...

Страница 157: ...September 2016 Service Manual 157 Electrical Schematics IW P Models Electrical Schematic IWP Super SeriesDC Models from SN 4096 101 to 4096 287...

Страница 158: ...ember 2016 158 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic IWP Super Series DC M odels from SN 4096 101 to 4096 287 Electrical Schematic IWP Super Series DC Models from SN 40...

Страница 159: ...ice Manual Part No 38139 AWP Super Series IWP Super Series 159 Electrical Schem atic IWP Super Series DC M odels from SN 4096 288 to 4096 341 Electrical Schematic IWP Super Series DC Models from SN 40...

Страница 160: ...Service Manual September 2016 160 Electrical Schematic IWP Super Series DC Models from SN 4096 288 to 4096 341...

Страница 161: ...September 2016 Service Manual 161 Electrical Schematic IWP Super Series DC Models from SN 4096 342 to IWP07 7065...

Страница 162: ...ber 2016 162 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic IWP Super Series DC M odels from SN 4096 342 to IW P07 7065 Electrical Schematic IWP Super Series DC Models from SN 4...

Страница 163: ...anual Part No 38139 AWP Super Series IWP Super Series 163 Electrical Schem atic IWP Super Series DC M odels from SN IW P07 7066 to IW P15 9621 Electrical Schematic IWP Super Series DC Models from SN I...

Страница 164: ...Service Manual September 2016 164 Electrical Schematic IWP Super Series DC Models from SN IWP07 7066 to IWP15 9621...

Страница 165: ...September 2016 Service Manual 165 Electrical Schematic IWP Super Series DC Models from SN IWP15 9622...

Страница 166: ...September 2016 166 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic IWP Super Series DC M odels from SN 4096 342 to IW P07 7065 Electrical Schematic IWP Super Series DC Models fro...

Страница 167: ...r 2016 Service Manual Part No 38139 AWP Super Series IWP Super Series 167 Electrical Schem atic IWP Super Series DC M odels with Power Assist Electrical Schematic IWP Super Series DC Models with Power...

Страница 168: ...Service Manual September 2016 168 Electrical Schematic IWP Super Series DC Models with Power Assist...

Страница 169: ...September 2016 Service Manual 169 Electrical Schematic IWP Super Series DC Models with Power Assist Directional Valve Coils Powering Function Manifold...

Страница 170: ...Series Part No 38139 Electrical Schem atic IWP Super Series DC M odels with Power Assist Directional Valve Coils Poweri ng Functi on Manifold Electrical Schematic IWP Super Series DC Models with Powe...

Страница 171: ...September 2016 Service Manual Part No 38139 AWP Super Series IWP Super Series 171 Electrical Schem atic IWP Super Series DC TU V M odels Electrical Schematic IWP Super Series DC TUV Models...

Страница 172: ...Service Manual September 2016 172 Electrical Schematic IWP Super Series DC TUV Models...

Страница 173: ...September 2016 Service Manual 173 Electrical Schematic IWP Super Series DC TUV Models with Outreach...

Страница 174: ...Manual September 2016 174 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic IWP Super Series DC TU V M odels with Outreach Electrical Schematic IWP Super Series DC TUV Models with...

Страница 175: ...16 Service Manual Part No 38139 AWP Super Series IWP Super Series 175 Electrical Schem atic IWP Super Series DC TU V M odels with Power Assist Electrical Schematic IWP Super Series DC TUV Models with...

Страница 176: ...Service Manual September 2016 176 Electrical Schematic IWP Super Series DC TUV Models with Power Assist...

Страница 177: ...September 2016 Service Manual 177 Electrical Schematic IWP Super Series DC TUV Models with Power Assist and Outreach...

Страница 178: ...2016 178 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic IWP Super Series DC TU V M odels with Power Assist and Outreach Electrical Schematic IWP Super Series DC TUV Models with...

Страница 179: ...Super Series 179 Electrical Schem atic IWP Super Series DC TU V M odels with Power Assist Directional Valve Coils Poweri ng Functi on Manifold Electrical Schematic IWP Super Series DC TUV Models with...

Страница 180: ...Service Manual September 2016 180 Electrical Schematic IWP Super Series DC TUV Models with Power Assist Directional Valve Coils Powering Function Manifold...

Страница 181: ...September 2016 Service Manual 181 Electrical Schematic IWP Super Series AC Models from SN 4096 105 to 4096 285...

Страница 182: ...ember 2016 182 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic IWP Super Series AC Models fr om SN 4096 105 to 4096 285 Electrical Schematic IWP Super Series AC Models from SN 40...

Страница 183: ...ice Manual Part No 38139 AWP Super Series IWP Super Series 183 Electrical Schem atic IWP Super Series AC Models fr om SN 4096 286 to 4096 355 Electrical Schematic IWP Super Series AC Models from SN 40...

Страница 184: ...Service Manual September 2016 184 Electrical Schematic IWP Super Series AC Models from SN 4096 286 to 4096 355...

Страница 185: ...September 2016 Service Manual 185 Electrical Schematic IWP Super Series AC Models from SN 4096 356 to IWP07 7065...

Страница 186: ...ber 2016 186 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic IWP Super Series AC Models fr om SN 4096 356 to IWP07 7065 Electrical Schematic IWP Super Series AC Models from SN 40...

Страница 187: ...anual Part No 38139 AWP Super Series IWP Super Series 187 Electrical Schem atic IWP Super Series AC Models fr om SN IWP07 7066 to IWP07 57594 Electrical Schematic IWP Super Series AC Models from SN IW...

Страница 188: ...Service Manual September 2016 188 Electrical Schematic IWP Super Series AC Models from SN IWP07 7066 to IWP07 57594...

Страница 189: ...September 2016 Service Manual 189 Electrical Schematic IWP Super Series AC Models from SN IWP07 57595...

Страница 190: ...nual September 2016 190 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic IWP Super Series AC Models fr om SN IWP07 57595 Electrical Schematic IWP Super Series AC Models from SN IW...

Страница 191: ...nual Part No 38139 AWP Super Series IWP Super Series 191 Electrical Schem atic IWP Super Series AC TU V Models With Base M ounted Junction Box Electrical Schematic IWP Super Series AC TUV Models With...

Страница 192: ...Service Manual September 2016 192 Electrical Schematic IWP Super Series AC TUV Models With Base Mounted Junction Box...

Страница 193: ...September 2016 Service Manual 193 Electrical Schematic IWP Super Series AC TUV Models Without Base Mounted Junction Box...

Страница 194: ...6 194 AWP Super Series IWP Super Series Part No 38139 Electrical Schem atic IWP Super Series AC TU V Models Without Base Mounted Juncti on Box Electrical Schematic IWP Super Series AC TUV Models Witho...

Страница 195: ...r 2016 Service Manual Part No 38139 AWP Super Series IWP Super Series 195 Electrical Schem atic IWP Super Series AC TU V Models with Outreach Electrical Schematic IWP Super Series AC TUV Models with O...

Страница 196: ...Service Manual September 2016 196 Electrical Schematic IWP Super Series AC TUV Models with Outreach...

Страница 197: ...September 2016 Service Manual 197 Hydraulic Schematics All Models Hydraulic Schematic AWP Super Series Models...

Страница 198: ...Service Manual September 2016 198 AWP Super Series IWP Super Series Part No 38139 Hydraulic Schem atic AWP Super Seri es M odels Hydraulic Schematic AWP Super Series Models...

Страница 199: ...September 2016 Service Manual Part No 38139 AWP Super Series IWP Super Series 199 Hydraulic Pneum atic Schematic AWP Super Series Models Hydraulic Pneumatic Schematic AWP Super Series Models...

Страница 200: ...Service Manual September 2016 200 Hydraulic Pneumatic Schematic AWP Super Series Models...

Страница 201: ...September 2016 Service Manual 201 Hydraulic Schematic IWP Super Series Models without Power Assist...

Страница 202: ...Manual September 2016 202 AWP Super Series IWP Super Series Part No 38139 Hydraulic Schem atic IWP Super Series Models without Pow er Assist Hydraulic Schematic IWP Super Series Models without Power...

Страница 203: ...ember 2016 Service Manual Part No 38139 AWP Super Series IWP Super Series 203 Hydraulic Schem atic IWP Super Series Models with Pow er Assist Hydraulic Schematic IWP Super Series Models with Power Ass...

Страница 204: ...Service Manual September 2016 204 Hydraulic Schematic IWP Super Series Models with Power Assist...

Страница 205: ...Service Manual Part No 38139 AWP Super Series IWP Super Series 205 Hydraulic Schem atic IWP Super Series Models with Pow er Assist and Br ake Hydraulic Schematic IWP Super Series Models with Power As...

Страница 206: ...Service Manual September 2016 206 Hydraulic Schematic IWP Super Series Models with Power Assist and Brake AWP Super Series IW P Super Series Part No 38139 Service M anual September 2016...

Страница 207: ...a to cause cancer and birth defects or other reproductive harm These chemicals can be emitted from or contained in othervariouspartsandsystems fluidsandsome component wear by products To minimize expo...

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