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1.2 Cylinder Life

1.2.1  Basics of the Steam Cylinder 

1.2.2  Water 

1.2.3 Water Filtration

1.2.6 Structures Under Construction

The Steam Cylinder is the engine of the humidifier.  As the humidifier operates and water is evaporated and minerals are left 

behind.  Much of these minerals are removed through the cylinder drain.  Some are deposited on the walls of the cylinder and 

the cylinder electrodes.  When a lower section of the electrodes develop a thick coating, the water level is raised to expose

clean electrode surface.  Eventually minerals cover the electrodes’ entire length with a thick coating and little electrical current 

can pass between them resulting in poor steam output.  The humidifier can sense the low amperage and will display the E6

Cylinder Exhausted error code.  There are several factors that influence cylinder life.

Characteristics of water influence cylinder life and can vary greatly from place to place.  Total mineral content of the water is

important.  Equally important is what minerals are present in the water. Most water conditions result in flakey scale that 

eventually fills the bottom of the cylinder until it can no longer function.  Water with high silica content can result in a thin 

glass-like coating on the electrodes that is highly insulating resulting in shorter cylinder life.

 Only cold water is to be used

 

Typically additional filtration of the incoming water supply is not necessary.  If, however, mineral content is known to reduce 

cylinder life excessively or if cylinder life proves insufficient then water filtration can be added.  In most cases the addition of a 

two element water filter can improve cylinder life.  The filter should contain an activated carbon element and a particulate filter 

element rated for 5 microns or less.  Micron is a 

size measurement.

The filter system should have a flow rate of at least

2 gpm. The activated carbon will absorb much of the mineral content while the particulate filter will catch any granular material 

or

sediment.  It is important to remember that the increase in cylinder life will be accompanied by the need to replace filter  

elements

with each cylinder change.

Humidity load demands have an effect on cylinder life.  Normal installations where humidity capacity is properly sized require

only intermittent periods where full humidifier capacity is required.  This allows the water level in the cylinder to be increased

only as electrode segments become insulated.  This tends to maximize cylinder life.

Extraordinary installations that require constant operation at full capacity reduce cylinder life.  The water level in the cylinder is, on 

average, much higher, and the electrodes become completely insulated more quickly.  Installations like this may result in

cylinder life of less than 1000 hours.

The importance of providing adequate humidifier capacity should not be underestimated. 

In high end construction projects, humidification is often 

required

while the structure is being finished.  Humidification is 

necessary to protect and stabilize wood floors, trim and decoration.  Humidification load, however, in an unfinished structure may 

be five to eight times higher than when finished.  Elite Steam humidifiers may be operated while construction is underway but, 

reduced cylinder life is to be expected and budgeted for.  Good practice dictates that the steam cylinders also be replaced once 

the project is complete.

7

Steam Elite   

+03U221903

 REV 

2.

1

1.2.4 Humidity Load and Cylinder Life

1.2.5 Maximum Production

1.3 Calculating Humidity Load

1.3.1 Steps to Determine Humidity Load

    Total Square Footage 

x  Average Ceiling Height

x  Factor From Table 1.2

x  1.05 for each Fireplace

Humidity Load in lbs./hour

x  2.88 convert to gallons/day

Gallons per Day Humidity Load

Table 1.2  Pounds of Moisture / Hour / Cubic Foot * 

*Based on .5 air changes per hour.

Indoor Air Temp

         ◦

Indoor RH%

35%          40%           45%          50%         

F

68                   0.00015     0.00018     0.00021     0.00024

70                   0.00017     0.00020     0.00023     0.00026

72                   0.00019     0.00022     0.00025     0.00028

Another factor affecting cylinder life is the maximum production setting.

  

A higher 

production rate will result in a shorter cylinder life.  For this reason 

DS-35 and RS-35

units are preset from the factory at 7

0

%.  Further reductions

 in Maximum Production  

will

 extend cylinder life.  See Figure 1.c. 

100%

20%

Cylinder

Life

 Maxim

u

m Production 

 Figure.1.c

Содержание Elite Steam DS15

Страница 1: ...Residential Steam Humidi ers User manual Elite Steam...

Страница 2: ...03U221903 REV 2 1 REMOVE BEFORE INSTALLING REMOVE BEFORE INSTALLING REMOVE BEFORE INSTALLING REMOVE BEFORE INSTALLING LATCH THE CYLINDER CLAMP REMOVE BEFORE INSTALLING Warning If present remove the fo...

Страница 3: ...BEFORE beginning installation Check for shipping damage to cartons Mark the shipping waybill accordingly Open cartons and check for any hidden damage Mark the shipping waybill accordingly Check packi...

Страница 4: ...4 Elite Steam 03U221903 REV 2 1...

Страница 5: ...sic Operation 11 9 14 17 17 17 17 5 OPERATING ELITE STEAM 5 1 Displaying Information 5 2 Changing The Maximum Production 18 5 3 Activating Manual Drain 18 5 4 Resetting the Hour Counter 18 5 5 Using t...

Страница 6: ...oo much as the water fills the cylinder the drain valve 13 will be activated to drain away some water and reduce the current flow to acceptable levels Note that any time the drain valve is activated t...

Страница 7: ...ife will be accompanied by the need to replace filter elements with each cylinder change Humidity load demands have an effect on cylinder life Normal installations where humidity capacity is properly...

Страница 8: ...lons per day 12 Lbs per hour 220 240v Humidifier only Kit selection required Duct steam injection 15 gallons per day 5 5 Lbs per hour 115 120v Duct steam injection 35 gallons per day 12 Lbs per hour 2...

Страница 9: ...mm 6 E 24 m m 0 0 6 F max 0 2 Degrees Tab 3 a Millimeters Inch A B C Kilograms Pounds Weight empty Weight packaged Weight installed with water Tab 3 c Duct Steam Injection Room Steam Discharge Unit D...

Страница 10: ...102 4 600 23 5 8 35 1 3 8 69 2 3 4 48 4 0 1 5 8 5 0 2 23 7 8 3 0 1 1 8 1 7 8 61 2 3 8 16 5 8 70 2 3 4 65 21 2 60 2 3 8 23 7 8 94 3 5 8 81 31 4 50 2 9 3 8 54 21 8 24 7 8 40 1 5 8 Fig 3 f 3 2 2 Fasteni...

Страница 11: ...and conductivity of water Water Conductivity must be matched by specifications of the steam cylinder Check or know the water conductivity of the proposed site before installation Replace the steam cy...

Страница 12: ...ple fact when running the steam hose steam naturally flows uphill and condensate naturally flows downhill Run the steam hose or piping to avoid any kinks sharp elbows or low spots that could collect t...

Страница 13: ...ings show the minimum recommended distances to avoid the flow of humidified air from coming into direct contact with persons lights electrical appliances and surfaces before the steam has been totally...

Страница 14: ...nection of any simple or automatic humidistat and safety devices such as high limit humidistat air flow proving switch and remote on off The humidi er is operated by the closing of a mechanical humidi...

Страница 15: ...tches are used then a jumper must be installed between AB AB DO NOT apply any voltage to AB AB 3 6 3 Connect the ADCD humidistat for Modulating Operation To select signal modulating see Fig 3 y Connec...

Страница 16: ...s L1 L 2 GROUND Power supply and Ground connections Power supply 110 VAC 1 phase 50 60Hz 1 86kW or 230VAC 1 phase 50 60Hz 4 05kW KEY Programming port Connecting to Programming port or supervisor GND N...

Страница 17: ...eter values 11 ON OFF button 12 Reset button to reset alarms and access parameters 13 Level of output 33 66 100 14 Fan relay is activated 4 3 Starting Elite Steam Insure that the external power is tur...

Страница 18: ...aximum Production and exit to the normal operating mode 5 3 Activating Manual Drain Press and hold the drain button on the front of the unit until the cylinder is drained Note Water will continue to f...

Страница 19: ...et the alarms although still active alarms will continue to display 5 Using the E2 Humidistat 5 Press toselect OFF MANUALor AUTO mode if outdoor sensor is connected OFF mode The humidifier is turned o...

Страница 20: ...r drain is blocked 2 The supply water or over ow circuit has leaks 3 The condensate drain pipe does not bring the water back to the drain pan 4 The steam hose is not properly fastened to the cylinder...

Страница 21: ...l before touching it or use protective gloves To replace the cylinder 1 Completely drain the cylinder by pressing and holding the drain button until the cylinder is empty 2 Turn the humidi er off and...

Страница 22: ...19 BLOWER FILTER KIT 6 7536 35 20 INTERNAL STEAM DISTRIBUTOR MANIFOLD FOR ROOM VERSION 7 7537 15 3 FILL TEMPERING VALVE ASSEMBLY 110 1 7 7538 35 3 FILL TEMPERING VALVE ASSEMBLY 230 1 8 7539 15 4 DRAI...

Страница 23: ...T GRILL FOR RMB 7525 DMNKIT DUCT MOUNT KIT FOR GENERALAIRE DS35 AND DS15 7545 RMB15 REMOTE MOUNT BLOWER KIT 110 1 FOR GENERAL AIRE DS15 7540 RMB35 REMOTE MOUNT BLOWER KIT 230 1 FOR GENERAL AIRE DS35 7...

Страница 24: ...ed and operated in accordance with all appropriate manuals and wiring diagrams Replacement of routinely replaceable parts such as steam cylinders and gaskets are not covered by this limited warranty o...

Страница 25: ...Elite Steam 03U221903 REV 2 1 25...

Страница 26: ...Elite Steam 03U221903 REV 2 1 NOTES 26...

Страница 27: ...Elite Steam 03U221903 REV 2 1 27...

Страница 28: ...C 43800 GRAND RIVER AVE NOVI MICHIGAN 48375 1115 WWW GENERALAIRE COM CANADIAN GENERAL FILTERS LTD 39 CROCKFORD BLVD SCARBOROUGH ONTARIO M1R3B7 WWW CGFPRODUCTS COM Agency Form 35 5 Rev 2 0 Elite Steam...

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