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Owner’s Manual for Generator

1

Introduction and Safety

Section 1 Introduction and Safety

Introduction

Thank you for purchasing a Generac Mobile Products

LLC product. This unit has been designed to provide

high-performance, efficient operation, and years of use

when maintained properly. 

If any section of the manual is not understood, contact 

your nearest Independent Authorized Service Dealer 

(IASD), or contact

 

Generac Mobile Products (GMP) 

Customer Service at 

1-800-926-9768

, or

 

www.generacmobileproducts.com

 with any questions 

or concerns.
The owner is responsible for proper maintenance and

safe use of the equipment. Before installing, operating, or

servicing this generator:
Save these instructions for future reference. This manual

contains important instructions for the generator that

should be followed during installation, operation and

maintenance of the generator and batteries. ALWAYS

supply this manual to any individual that will use this

machine.
The information contained herein was based on

machines in production at the time of publication.

Generac reserves the right to modify this manual at any

time.

Safety Rules

The manufacturer cannot anticipate every possible

circumstance that might involve a hazard. The warnings

in this manual, and on tags and decals affixed to the unit

are, therefore, not all inclusive. If using a procedure, work

method or operating technique that the manufacturer

does not specifically recommend, verify that it is safe for

others. Also make sure the procedure, work method or

operating technique utilized does not render the

equipment unsafe.
Throughout this publication, and on tags and decals

affixed to the unit, DANGER, WARNING, CAUTION and

NOTE blocks are used to alert personnel to special

instructions about a particular operation that may be

hazardous if performed incorrectly or carelessly. Observe

them carefully. Their definitions are as follows:

NOTE: 

Notes contain additional information important to 

a procedure and will be found within the regular text of 
this manual.

These safety warnings cannot eliminate the hazards that

they indicate. Common sense and strict compliance with

the special instructions while performing the action or

service are essential to preventing accidents.

(000100a)

WARNING

Consult Manual. Read and understand manual
completely before using product. Failure to 
completely understand manual and product
could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided, 
will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

Содержание MAGNUM MMG100D

Страница 1: ...rac product at WWW GENERAC COM 1 888 GENERAC 1 888 436 3722 MODEL NUMBER _________________________ SERIAL NUMBER _________________________ DATE PURCHASED ________________________ Owner s Manual For Di...

Страница 2: ...some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm 000005 WARNING California Proposition 65 This product contains or emits chemical...

Страница 3: ...eaning Operations 21 Disabling Automatic AUTO Exhaust Filter Cleaning 21 Force a Manual Exhaust Filter Cleaning 21 Enable Exhaust Filter Cleaning 21 AUTO Exercise Timer 21 Accessing the Configuration...

Страница 4: ...iv Owner s Manual for Generator This page intentionally left blank...

Страница 5: ...affixed to the unit are therefore not all inclusive If using a procedure work method or operating technique that the manufacturer does not specifically recommend verify that it is safe for others Als...

Страница 6: ...mmediately Failure to do so could result in death or serious injury 000298 CAUTION 000291 Equipment damage Do not attempt to start or operate a unit in need of repair or scheduled maintenance Doing so...

Страница 7: ...y first aid and get medical help Failure to do so will result in death or serious injury 000104 DANGER Electrocution Water contact with a power source if not avoided will result in death or serious in...

Страница 8: ...njury 000137a WARNING 000162 WARNING Explosion Do not dispose of batteries in a fire Batteries are explosive Electrolyte solution can cause burns and blindness If electrolyte contacts skin or eyes flu...

Страница 9: ...ator Components A Central Lift Point I Oil Drain Port B Voltage Selector Switch Access J Fuel Fill C Generator Access K Control Panel Access D Manual Holder Access L Emergency Stop Switch E Engine Exh...

Страница 10: ...ended by the engine supplier Use a high quality detergent oil with an appropriate classification and viscosity for the engine type and ambient temperature conditions Consult your IASD or the applicabl...

Страница 11: ...r Switch J Generator Ground Connection Lug C 50A Circuit Breakers 3 K Generator Output Connection Lugs 4 D 120V GFCI Receptacles 2 L Door Safety Switches 2 E 20A Circuit Breakers 2 M Diesel Exhaust Fi...

Страница 12: ...performance which may be viewed at any time and will not be lost when the controller is powered down Figure 2 4 Power Zone Controller Layout Table 2 3 Control Panel Components A Navigation Buttons B...

Страница 13: ...is displayed directly below the gauge at all times The gauge displays battery voltage between 0 50V A normal reading is 12 14V on 12 volt systems and 24 26V on 24 volt systems with the engine running...

Страница 14: ...de or AUTO mode The Liquid Crystal Display LCD This window will display the various operator and maintenance screens By viewing these screens the operator will be able to monitor both the engine and g...

Страница 15: ...operation events and alarm notifications with the most recent events at the top of the list All indexed events include the date and time of the event hours of runtime on the engine when it occurred al...

Страница 16: ...is an event index 1 This is an event index 2 This is an event index 3 This is an event index 4 This is an event index 5 This is an event index 6 This is an event index 7 This is an event index 8 This...

Страница 17: ...lter regeneration and service regeneration see Exhaust Filter Cleaning Operations Controller Information Displays Functions and Reset The Power Zone controller constantly monitors vital generator and...

Страница 18: ...skid is free of debris and all personnel are clear of unit 2 While standing at the front of the unit slowly push the hood forward until firmly closed 3 Verify the hood is securely closed by attemptin...

Страница 19: ...art up in STOP mode Use the following procedure to start the generator in MANUAL mode 1 Move the Control Power switch to ON I 2 The LCD window will show the prestart diagnosis and the controller will...

Страница 20: ...nit is being used as a standby power supply Before putting the unit in AUTO mode review the Prestart Checklist and Manually Starting the Unit Follow all safety warnings and review all information on i...

Страница 21: ...g levels Figure 3 3 Transfer Switch Operation Derating for Altitude All units are subject to derating for altitude this will reduce the available power for operating tools and accessories connected to...

Страница 22: ...enerator is used as a standby power source Fine Voltage Adjustment Adjustment of the output voltage from the generator is necessary to provide the correct voltage to the end of the power line Voltage...

Страница 23: ...or higher of the Power Zone controller application use the following procedure to achieve 240V while in the 208V configuration 4 Starting in any of the operator screens press or to enter the maintena...

Страница 24: ...on When the voltage selector switch is in position for 208 120V 3 voltage at the three twist lock receptacles and the two GFCI receptacles is 208 120 volts Main Circuit Breaker See Figure 3 7 The main...

Страница 25: ...exhaust filter cleaning feature 1 Open the control door and locate the switch labeled EXHAUST FILTER CLEANING 2 Move and hold the switch in ON FORCED I for five seconds 3 Enter the DPF Status screen...

Страница 26: ...Monday Sunday 5 Set the controller to AUTO mode Set the Unit to AUTO Mode 1 From any operator or maintenance screen press and hold the AUTO MANUAL Mode button for five seconds or until AUTO mode is d...

Страница 27: ...k locking pin and rotate the jack into the travel position Verify the locking pin snaps into place NOTE A film of grease on the coupler will extend coupler life and eliminate squeaking Wipe the couple...

Страница 28: ...e unit The central lift point is connected to a lift structure inside the unit Attach a sling or hook directly to the central lift point only if the devices are in good condition and the equipment bei...

Страница 29: ...use If wet dry the unit thoroughly before starting Inspect condition of electrical cords DO NOT use the unit if insulation is cut or worn through Verify the condition of the air filter by viewing the...

Страница 30: ...r Separator Bowl Check Air Cleaner Filter Minder Gauge Perform Visual Walkaround Inspection Check Oil Vapor Recirculation System Non Return Valve Change Engine Oil and Replace Oil Filter Replace Oil V...

Страница 31: ...ce section 6 Press to access the parameters and highlight the maintenance alarm that needs to be reset 7 Press to select the editable parameters The cursor will highlight Not Reset under the selected...

Страница 32: ...of the tube If equipped the axle bolt and nut assembly of the caster wheel must also be lubricated with the same lightweight oil Top Wind Models Apply a lightweight oil to the screw stem Figure 4 1 L...

Страница 33: ...ine to cool then check coolant level in radiator Add coolant if needed Inspect hoses for leaks Repair or replace as necessary Visually inspect for leaks Verify no coolant has mixed with the engine oil...

Страница 34: ...30 Owner s Manual for Generator Troubleshooting This page intentionally left blank...

Страница 35: ...K GFCI RECPT 120V 17 21 25 18 22 26 19 20 23 24 27 28 T9 RCPT 240V 50A 50A RCPT 240V BLK BLK BLK T6 T8 T10 T11 T7 T1 T12 T2 T3 GENERATOR F F 120V 20A BRKER 120V RECPT GFCI L3 L2 L1 L0 12VDC T9 GRN YEL...

Страница 36: ...U BLU BLU 20 AMP G F I OUTLET 20 AMP G F I OUTLET 20 AMP 20 AMP BLK BLK BLK BLK BLK BLK BLK RED BLK T4 GROUND TO FRAME T9 T6 T8 T10 T11 T7 T1 T2 T3 GENERATOR F F 34 33 29 30 36 35 32 31 37 38 39 40 T5...

Страница 37: ...3 E2 E1 YL RD BK DOWN CGND UP TO T9 TO T7 BK RD WT DROOP OFF ADJUSTMENT SWITCH REMOTE VOLTAGE DOWN UP BN 4 3 F F BK BN WT RD DVR 2000E P N DEUTSCH 21 PIN CONN 1 CONN 2 31 PIN DEUTSCH 3 2 OR F F CONN 2...

Страница 38: ...ON SOME MODELS NON POWER ZONE S R DEUTSCH 21 PIN CONN 2 OR USED ON MMG185 AND LOWER USED ON MMG235 HIGHER AND NOT CONNECTED TO T7 T9 FOR V FLEX CONNECT TO CONN2 POS K OR NOT CONNECTED TO T9 FOR V FLE...

Страница 39: ...DULES RD VI BK AMB BEACON OR BK OR WT OR YL TO VOLTAGE REGULATOR BK WT BATT FUSED FU SW 20A 15A 20A FUSE BLOCK RD BK POWER TO DISPLAY RD BK RD WT RD WT RD RD RD RD RD RD RD OR RD VI RD VI RD WT RD WT...

Страница 40: ...1 BATT GY VI TO PZ CONTROL PIN 9 23 22 DEUTSCH 31 PIN CONN 2 TO PZ CONTROL PIN 67 12 V BLK BATTERY DISCONNECT BATTERY DISCONNECT BATTERY FAN CLUTCH GY OR BK WT TO GND BAR 87 87A 86 30 85 GY OR RD VI F...

Страница 41: ...BL WT SPLICE RD 31 PIN 26 DEUTSCH CONN 2 31 PIN 27 DEUTSCH CONN 2 WT BL SPLICE BK WT BK WT 21 PIN DEUTSCH CONN 2 U 21 PIN F DEUTSCH CONN 2 SWITCH CONTROLLER PIN 66 7310 CONTROLLER PIN 68 PZ 90611_ORG...

Страница 42: ...LOW DELTA 240 120V 1 PH LOW ZIG ZAG 480 240V 1 PH HIGH ZIG ZAG TO GENERATOR TO GENERATOR TO GENERATOR TO GENERATOR L9 L7 T10 T11 T12 T3 T9 T6 T8 T5 T2 T1 T7 T4 T1 T7 T8 T12 T3 T9 T11 T10 T5 T4 T9 T6...

Страница 43: ...BN BN WT WT LAMP MARKER AMBER WT WT WT WT AMBER MARKER LAMP BK BK WT WT RED MARKER LAMP BK BK BK BK LAMP MARKER WHITE WT WT BK BK LAMP MARKER RED WT WT STOP TURN SIGNAL LAMP RIGHT LEFT SIGNAL LAMP ST...

Страница 44: ...Electric Brake Option BATTERY BREAKAWAY SWITCH BL WT BK BRAKE BRAKE BL BRAKE BRAKE WT TANDEM AXLE BRAKE BRAKE TRI AXLE SINGLE AXLE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE...

Страница 45: ...___________________________________________ __________________________________________________________________________________________ _________________________________________________________________...

Страница 46: ...__________________________________________________________ ___________________________________________________________________________ _________________________________________________________________...

Страница 47: ......

Страница 48: ...ights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products LLC Generac Mobile Products LLC 215 Po...

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