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Introduction and Safety

Owner’s Manual for MLT6SMDS - MLT6SKDS Light Tower

3

Electrical Hazards

Battery Hazards

Always recycle batteries in accordance with local laws and
regulations. Contact your local solid waste collection site
or recycling facility to obtain information on local recycling
processes. For more information on battery recycling, visit
the  Battery  Council  International  website  at: 

http://

batterycouncil.org

(000145)

DANGER

Electrocution. In the event of electrical accident,  
immediately shut power OFF. Use non-conductive  
implements to free victim from live conductor. Apply  
first aid and get medical help. Failure to do so will  
result in death or serious injury

.

(000104)

DANGER

Electrocution. Water contact with a power 
source, if not avoided, will result in death 
or serious injury.

(000144)

DANGER

Electrocution. Contact with bare wires, 
terminals, and connections while generator 
is running will result in death or serious injury.

(000152)

DANGER

Electrocution. Verify electrical system is
properly grounded before applying power.
Failure to do so will result in death or serious
injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while 
working on this equipment. Doing so will 
result in death or serious injury.

DANGER

Electrocution. DO NOT use the unit if
electrical cord is cut or worn through. Doing
so will result in death or serious injury.

(000263a)

(000188)

DANGER

Electrocution. Do not wear jewelry while 
working on this equipment. Doing so will 
result in death or serious injury.

(000137a)

WARNING

Explosion. Batteries emit explosive gases while charging. 
Keep fire and spark away. Wear protective gear when 
working with batteries. Failure to do so could result in 
death or serious injury. 

 

(000162)

WARNING

Explosion. Do not dispose of batteries in a fire. Batteries 
are explosive. Electrolyte solution can cause burns and 

blindness. If electrolyte contacts skin or eyes, flush with water 
and seek immediate medical attention.

(000163a)

WARNING

Risk of burn. Do not open or mutilate batteries. 
Batteries contain electrolyte solution which can 
cause burns and blindness. If electrolyte contacts
skin or eyes, flush with water and seek immediate
medical attention.

WARNING

Environmental Hazard. Always recycle batteries at an 
official recycling center in accordance with all local 
laws and regulations. Failure to do so could result in
environmental damage, death or serious injury.

(000228)

Содержание MAGNUM MLT6SKDS

Страница 1: ...s Manual Light Tower MLT6SMDS MLT6SKDS S N 3002908801 and above SAVE THIS MANUAL FOR FUTURE REFERENCE For technical assistance contact www generacmobileproducts com Technical Support 1 800 926 9768 0...

Страница 2: ...to have the equipment checked periodically by a GMP ASD Normal maintenance service and replacement of parts are the responsibility of the owner operator and as such are not considered defects in mate...

Страница 3: ...19 Operator Screens 20 Dusk to Dawn Screen 21 Section 3 Operation Light Tower Setup 25 Raising the Mast Manual Winch 26 Raising the Mast Electric Winch If Equipped 27 Raising the Mast Power Zone DLA I...

Страница 4: ...ing 43 Troubleshooting the Lights 44 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 45 AC Diagram MLT6SKDS Non Power Zone Key Equipped 46 AC Wiring Diagram MLT6SMDS Non Power...

Страница 5: ...unit are not all inclusive If using a procedure work method or oper ating technique that the manufacturer does not specifically recommend verify that it is safe for others and does not render the equi...

Страница 6: ...ant Failure to do so could result in death or serious injury 000105 DANGER Explosion and Fire Fuel and vapors are extremely flammable and explosive Add fuel in a well ventilated area Keep fire and spa...

Страница 7: ...000188 DANGER Electrocution Do not wear jewelry while working on this equipment Doing so will result in death or serious injury DANGER Electrocution DO NOT use the unit if electrical cord is cut or w...

Страница 8: ...missing Ambient air temperature is above 120 F 49 C Operating Safety Positioning the Unit The area immediately surrounding the unit should be dry clean and free of debris Position and operate the unit...

Страница 9: ...unit causing damage to electrical parts Replace all missing and hard to read decals Decals provide important operating instructions and warn of dangers and hazards Wear heavy leather gloves when hand...

Страница 10: ...res Inspect trailer tires for wear and proper inflation Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up in an ar...

Страница 11: ...Label not shown 2 Setup and Take Down Instructions Manual 17 Neutral Bonded to Frame 3 Danger Overhead Power Lines 18 Not A Step 4 Warning Electrical Storms and High Wind 19 Warning High Temperature...

Страница 12: ...Introduction and Safety 8 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower Figure 1 1 Decal Locations 1 of 3 1 Inch 25 mm 10000035325 0 5 0 5 1 Inch 25 mm 10000035402 008626 1 2...

Страница 13: ...eath Do not position light tower under electrical power lines OVERHEAD POWER LINES DANGER GEFAHR PELIGRO DANGER NOTICE HINWEIS AVISO AVIS BREATHING DIESEL ENGINE EXHAUST EXPOSES YOU TO CHEMICALS KNOWN...

Страница 14: ...8 7 5 5 6 87 2 1 ABSCHALTUNG APAGADO ARR T 1 1 23 5 7 21 MOTORBETRIEB OPERACI N DEL MOTOR FONCTIONNEMENT DU MOTEUR 0 18 2 7 16 22 6 PJ NJ 8 75 2 68 85 8 21 5HDG RSHUDWRU V PDQXDO 8VH KLWFK UDWHG IRU...

Страница 15: ...tor Make Marathon Model 201CSA5423 Output Standby kW kVA 6 0 6 0 Output Voltage volts 120V 240V single phase Output Amperes 120V 240V amperes 15 25 Frequency Hertz 60 Weights Dry Weight lbs kg 1 310 5...

Страница 16: ...orm SFC626B Manufactured by Generac Mobile Products LLC 920 361 4442 800 926 9768 TIRE AND LOADING INFORMATION RENSEIGNEMENTS SUR LES PNEUS ET LE CHARGEMENT SEE OWNER S MANUAL FOR ADDITIONAL INFORMATI...

Страница 17: ...3 Remove jack from tongue weldment Hold jack vertically and extend until weldment on jack is aligned with tongue weldment 4 See Figure 2 3 Install jack and secure with clevis D Figure 2 3 Jack Instal...

Страница 18: ...ing levels of effort may be required depending on terrain Figure 2 7 Pivot Trailer Tongue Into Storage Position 5 See Figure 2 8 Install pins B and C at locations shown to secure trailer tongue in sto...

Страница 19: ...or MLT6SMDS MLT6SKDS Light Tower 15 Unit Dimensions Figure 2 9 Unit Dimensions Specifications are subject to change without notice A B C D E MLT6SMDS MLT6SKDS 118 in 3 m 101 in 2 6 m 23 ft 7 m 57 in 1...

Страница 20: ...ocations Figure 2 10 Component Locations Front and Left Side A Grounding studs Interior On enclosure floor behind controller Exterior On bumper E Tongue jack B Outriggers and Jacks 2 F Mast rotation k...

Страница 21: ...17 Figure 2 11 Component Locations Rear and Right Sidezz J Central lift point M Tandem tow mount optional not shown K Engine radiator access hood N Hood latch L Forklift pocket P Key start controller...

Страница 22: ...set button F 240VAC 30A twist lock receptacle Customer convenience receptacle for use in connecting auxiliary equipment such as fans pumps or drills G Engine hour meter Displays number of hours the en...

Страница 23: ...ays the various operating screens By viewing these screens the operator can monitor both the engine and generator status while the unit is running B Select LED Illuminates when the unit is running in...

Страница 24: ...troller is powered up and the unit management software is loaded It displays the controller mode total operating hours hours left until the next service interval engine operating status and engine rpm...

Страница 25: ...nced load distribution between lines for optimum generator performance Figure 2 19 Line Amperage Screen Generator Screen See Figure 2 20 The Generator screen displays the average line voltage frequenc...

Страница 26: ...and the button to cycle left until the desired operator screen section is reached 3 Press the Select button to enter the desired operator screen section NOTE Every time the operator screens are entere...

Страница 27: ...ms that stop the generator refer to Resetting the Maintenance Alarms If Equipped NOTE The LCD backlight is on if the unit has sufficient voltage while the unit is turned on unless the unit is cranking...

Страница 28: ...e most recent alarm will display and the cycle begins again To exit the event log press the and buttons simultane ously to enter the navigation menu Once entered cycle to the desired operator screen A...

Страница 29: ...cle 4 A grounding stud B is located on the rear frame of the trailer near the left side outrigger For ground ing requirements follow local state or National Electrical Code NEC guidelines 5 See Detail...

Страница 30: ...ending at the top sections of the mast Stop extending the mast when the colored mark D on the second mast section is visible as seen in Detail D Figure 3 2 Pulley Locations Manual Winch IMPORTANT NOTE...

Страница 31: ...at the coiled electrical cord DANGER Electrocution DO NOT use the unit if electrical cord is cut or worn through Doing so will result in death or serious injury 000263a WARNING 000266 Tipping hazard E...

Страница 32: ...red height See Figure 3 3 Do not extend past the colored mark C 5 Press SELECT again to exit the mast control screen IMPORTANT NOTE Contact a GMP ASD immedi ately if the mast hangs up or the winch cab...

Страница 33: ...on refer to General Maintenance Verify battery connections are secure Turn the battery disconnect switch on if equipped Inspect the engine fan belt tension and condition Inspect the engine fan belt gu...

Страница 34: ...ing for all units equipped with the Power Zone DLA Proceed as follows to start the generator in MANUAL mode 1 Verify the 240VAC outlet breaker is set to OFF O 2 Set the main circuit breaker OFF I 3 Wh...

Страница 35: ...ature Derating reduces the available power for operating tools and accessories connected to the receptacles For every increase in 1 000 ft 305 m of elevation engine performance for this unit typically...

Страница 36: ...The standard receptacle panel is equipped with the following recepta cles One 240V 30A Twist lock A One120V 20A GFCI B NOTE Do not draw more than a combined total of 4 800W from the receptacles with t...

Страница 37: ...key must be in RUN to operate electric winch 1 Press and hold the upper winch control switch downward to collapse the mast to its lowest position Verify the electrical cord does not get caught in or p...

Страница 38: ...the rear of the unit See Raising the Mast Manual Winch Positive Air Shutdown PAS If Equipped See Figure 3 18 This unit may be equipped with a positive air shutdown A on the air intake The PAS system...

Страница 39: ...se only an undamaged outdoor rated three prong grounded 120VAC extension cord with a minimum amperage rating of 10A Connect the cord to a properly grounded 120VAC GFCI outlet 4 Before starting the eng...

Страница 40: ...art all lug nuts by hand b First pass tighten to 20 25 ft lbs 27 33 Nm c Second pass tighten to 50 60 ft lbs 67 81 Nm d Thirdpass tightento90 120ft lbs 122 162Nm NOTE After the first road use torque t...

Страница 41: ...n to the control panel to signify that the unit is being serviced and reduce the chance of unauthorized use Cleaning the Unit Always clean the unit after each use to remove dust grease mud or spilled...

Страница 42: ...s on the MLT6SM equipped with the Mitsubishi L3E W461ML Tier 4 engine be extended to 750 hours after initial break in The engine comes from the factory with a larger sump that holds 5 5 qts 5 2 L of e...

Страница 43: ...he recommendations of the OEM engine manual that was shipped with the unit for specific operating instructions If further technical assistance is required contact Generac Mobile Products Technical Ser...

Страница 44: ...irection to lift The ratchet MUST make a loud clicking sound while winding the cable Lowering the Lights Referring to the Lift Let Down decal on the winch turn handle according to the specified direct...

Страница 45: ...re 4 2 Wheel Bearing Cross Section 1 Remove the small rubber plug A from the metal end cap B 2 Attach a standard grease gun fitting to the Zerk grease fitting C 3 Pump grease into the Zerk fitting unt...

Страница 46: ...Maintenance 42 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower This page intentionally left blank...

Страница 47: ...identify corrective action High coolant temperature shutdown Low coolant level Add coolant if needed Allow engine to cool then check coolant level in radiator Restart engine and check coolant temperat...

Страница 48: ...ions inside the mast junction box and each mast light housing socket Damaged or loose electrical cord Inspect the mast electrical cord for damage and check the cord connections inside the control box...

Страница 49: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 45 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 1 3 2 4...

Страница 50: ...Wiring Diagrams 46 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower AC Diagram MLT6SKDS Non Power Zone Key Equipped...

Страница 51: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 47 AC Wiring Diagram MLT6SMDS Non Power Zone Key Equipped...

Страница 52: ...Wiring Diagrams 48 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower AC Wiring Diagram MLT6SKDS With Power Zone...

Страница 53: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 49 AC Wiring Diagram MLT6SMDS Power Zone If Equipped...

Страница 54: ...BK WT RD WT VI YL RD VI WT YL GY BL 86 BK YL OR YL ALT B RD 12V BATTERY STARTER RD OIL PRESSURE WARNING SWITCH N C WARNING OVERHEAT SWITCH N O GY BL GY BL SPLICE SPLICE RD BK FUEL PUMP VI YL HFF OPT 8...

Страница 55: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 51 DC Wiring Diagram MLT6SMDS Power Zone If Equipped...

Страница 56: ...Wiring Diagrams 52 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower DC Wiring Diagram MLT6SKDS Without Power Zone 90509_E_6 27 16...

Страница 57: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 53 DC Wiring Diagram MLT6SKDS Power Zone If Equipped...

Страница 58: ...YL 10 AMP CIRCUIT BREAKER RD VI YL HOUR METER VI YL RELAY TIME DELAY N O N C COM RD VI RD VI SPADE TO ENG ALTERNATOR B TO ENG GROUND V I Y L B K W T RD 65049 65211 15 87 87a 30 86 85 RD VI YL BK WT V...

Страница 59: ...L VI YL SPLICE HFF OPT B 2 A VI YL 5 5 VI YL 10 AMP CIRCUIT BREAKER RD VI YL HOUR METER VI YL RELAY TIME DELAY N O N C COM RD VI RD VI SPADE TO ENG ALTERNATOR B TO ENG GROUND V I Y L B K W T RD 65049...

Страница 60: ...ption WINCH BK BK YL BL CONTACTOR 1 BATTERY GN BN BK BK RD BL YL 1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 12 11 10 9 9 10 11 12 A B C BN UP DOWN SWITCH 1 BK VI BN BK VI BN BK VI TOP SWITCH DOWN STOP BOTTOM...

Страница 61: ...BN WT WT WT WT BK WT VI YL WT AMBER L AMBER R MARKER MARKER VI YL BK WT TO FUEL CKT BN BN BN WT WT WT RING GND LICENSE PLATE PANEL LIGHT BK WT BK WT BK BK WT WT BK BN BN WT BK BN BN BN WT BK BN WT BN...

Страница 62: ...Wiring Diagrams 58 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower DC Wiring Electric Winch Option Power Zone If Equipped 90615_A_12 15 15...

Страница 63: ...______________________________________________________ __________________________________________________________________________________________ ______________________________________________________...

Страница 64: ...____________________________________________________ ___________________________________________________________________________ _______________________________________________________________________...

Страница 65: ...Service Log Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 61 This page intentionally left blank...

Страница 66: ...Service Log 62 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower This page intentionally left blank...

Страница 67: ......

Страница 68: ...hts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products LLC Generac Mobile Products LLC 215 Powe...

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