Generac Power Systems MAGNUM MDG20IF4 Скачать руководство пользователя страница 23

Operation

18

MDG20IF4-MLG20IF4 Operating Manual

37100 B

8. Check that the frequency (Hz) is correct on the Generator screen. With no loads connected to the generator, 

the frequency should read approximately 60 Hz, depending on the type of engine governing used.

9. If all wiring connections have been made correctly, switch the main circuit breaker to the ON (I) position and 

then add any loads attached to the receptacles by switching the respective circuit breaker to the ON (I) posi-
tion. You will notice a slight change in engine sound when a load is applied to the unit.

10. Once the engine is running, allow it to reach normal operating temperature before switching on any loads.

AUTO (REMOTE) STARTING OF THE UNIT

Auto mode is used when the unit is started from a location other than the control panel by using a transfer switch. 
Auto (remote start) is the normal setting when the generator is being used as a standby power supply. Before putting 

the unit in the Auto mode, review the 

“Prestart Checklist”

 and 

“Manually Starting the Unit”

. Also following any warnings 

and information on isolating the generator with a transfer switch if the unit is to be used as a standby power supply. 
Then continue with the steps described below:

1. Perform a manual start of the unit at least once to verify that the engine is operating correctly.

Note: 

The lights are automatically disconnected on startup. The main circuit breaker can be left on if no other loads 

are connected, except for the lights. Any connected external loads must be disconnected by a transfer switch when 
starting the unit.

2. If a check of the remove start circuit is desired:

a. Remove the wires from the remote start terminal block. Press the Select (

) button to select “AUTO.” The 

Select LED with be lit.

b. Attach a jumper wire (minimum 16 gauge) across the two terminals on the remote start terminal block. This 

applies a ground to the Power Zone™ Light controller to close the starting circuit contacts. The engine 
should crank, start and run.

c. Remove the jumper wire form the remote start terminal block and the engine will stop.

d. Reconnect any necessary wires form the remote start switch (transfer switch) to the remote start terminal 

block.

3. Confirm the unit is in Auto mode. The Select LED should be lit.

4. Secure the unit by closing and locking all access doors.

5. The unit is now ready for remote starting.

VOLTAGE REGULATOR

The electronic voltage regulator controls the output of the generator by regulating the current into the exciter field. 
The regulator has three screwdriver adjustable potentiometers that may be adjusted for voltage, stability and voltage 
roll-off (U/F). The voltage regulator on your unit is adjusted before shipment from the factory. Contact Generac Mobile 
Products LLC for additional information before attempting to adjust the voltage regulator.

DERATING FOR ALTITUDE

All units are subject to derating for altitude and temperature; this will reduce the available power for operating tools 

and accessories connected to the receptacles. Typical reductions in performance are 2-4% for every 1000 ft (305 
m) of elevation and 1% per 10ºF (5.6ºC) increase in ambient air temperature over 72ºF (22ºC).

WET STACKING

The unit is powered by a diesel engine. Diesel engines are susceptible to wet stacking if lightly loaded. Wet stacking 

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Содержание MAGNUM MDG20IF4

Страница 1: ...OPERATING MANUAL 37100 B 11 15 01623 DIESEL GENERATOR With Controller TM MDG20IF4 MLG20IF4 www discount equipment com D i s c o u n t E q u i p m e n t c o m...

Страница 2: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

Страница 3: ...PROPOSITION 65 WARNING This product contains or emits chemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING ENVIRONMENTAL HAZARD Always recycle...

Страница 4: ...procedures for the engine Additional copies of the engine operator s manual are available from the engine manufacturer DO NOT MODIFY or use this equipment for any application other than for which it w...

Страница 5: ...17 Auto Remote Starting of the Unit 18 Voltage Regulator 18 Derating for Altitude 18 Wet Stacking 18 Customer Convenience Receptacles 19 Transfer Switch 19 Auto Exercise Timer 20 Accessing the Schedul...

Страница 6: ...er Convenience Receptacle Options 1 of 2 33 AC Wiring Customer Convenience Receptacle Options 2 of 2 34 DC Wiring 35 DC Wiring Options 36 Trailer Lights Wiring 37 Section 7 Options Accessories Lower R...

Страница 7: ...he instructions This equipment was designed for specific applications DO NOT modify or use this equipment for any application other than which it was designed for Equipment operated improperly or by u...

Страница 8: ...g terminal before performing any service on the engine or other components NEVER open the radiator cap or oil drain plug while the engine is running or before the engine has cooled down Pressurized co...

Страница 9: ...have not pulled a trailer before practice turning stopping and backing up in an area away from heavy traffic A film of grease on the coupler will extend coupler life and eliminate squeaking Wipe the c...

Страница 10: ...for the symbols used on the decals 00846 STOP Hot surface s nearby Unit electrical ground Anchor tie down point Stop engine Dangerous voltage may be present Asphyxiation hazard operate in well venti...

Страница 11: ...s F Generator Set Engine Generator 1 Standby kW kVA 20 20 Amps 1 Standby 240V A 83 1 Prime kW kVA 19 19 Amps 1 Prime 240V A 79 Frequency Hz 60 Power Factor 1 1 Sound dB A 23 ft prime 70 Weights Dry We...

Страница 12: ...AR Generac Mobile Products LLC DATE 00 0000 GVWR PNBV 000KG 0000LBS COLD INF PRESS PRESS DE V I N N I V 00000000000000000 TYPE TRAILER MODEL XXX000 GAWR PNBE TIRE PNEU RIM JANTE GONF A FROID KPA PSI L...

Страница 13: ...ATIONS Figure 3 Component Locations 1 Radiator access panel 5 Ground stud 2 Battery and engine access 6 Tongue jack 3 Customer convenience receptacles 7 Emergency stop switch 4 Control panel access 8...

Страница 14: ...Manual 37100 B CONTROL PANEL Figure 4 Control Panel Component Locations 1 Power Zone controller 4 DC breaker 2 Main circuit breaker 5 Control power switch 3 Remote start terminal block 2 1 02028 5 4...

Страница 15: ...st be resolved This controller also records a history of unit performance which may be viewed at any time and will not be lost when the controller is powered down Figure 5 Power Zone Light Controller...

Страница 16: ...nitisinStopmodeandwillflashwhenanElectricalTripandShutdownFaulthasoccurred Navigation Menu These buttons are used to navigate through the different operator screens Figure 6 Navigation Menu Operator S...

Страница 17: ...sure is between 35 80 psi 241 552 kPa TEMP Displays engine coolant temperature Normal operating temperature of the unit is between 100 230 F 38 110 C Figure 8 Engine Screen Scheduler Screen The Schedu...

Страница 18: ...the button to cycle right and the button to cycle left until the desired operator screen section is reached 3 Once the desired icon is at the top press the Select button to enter that operator screen...

Страница 19: ...e load from the generator Once this has occurred the controller starts the cooling timer and allows the engine to cool off load before shutting down the engine Shutdown alarms are latching and immedia...

Страница 20: ...he controller enters Power Save mode To wake the controller press the Stop O button Maintenance Screen The Maintenance screen displays the maintenance alarms that are configured into the controller Th...

Страница 21: ...past alarms after which the display shows the most recent alarm and the cycle begins again To exit the event log press the and buttons simultaneously to enter the navigation menu Once entered cycle to...

Страница 22: ...the main circuit breaker is in the OFF O position 2 Move the Control Power switch to the ON I position 3 When the controller powers up the Home screen will be displayed and the controller will be in S...

Страница 23: ...unit 2 If a check of the remove start circuit is desired a Remove the wires from the remote start terminal block Press the Select button to select AUTO The Select LED with be lit b Attach a jumper wi...

Страница 24: ...rning them back on Each receptacle has an individual circuit breaker located behind the receptacle panel The breakers are labeled with the corresponding amperage for the receptacle they protect Note T...

Страница 25: ...be in compliance with the National Electrical Code NEC state and local regulations Failure to follow these procedures could result in property damage personal injury or death Before any connections ar...

Страница 26: ...dule 1 Press during the five seconds the main scheduler screen to make the date and time editable The date is formatted as MM DD YY and the time in the 12 hour format Figure 19 Controller Clock 2 Once...

Страница 27: ...are no shutdown conditions present SHUTTING DOWN THE UNIT Check with personnel using power supplied by the unit and let them know the power is going to be turned off Make sure the power shut down will...

Страница 28: ...the coupler will extend coupler life and eliminate squeaking Wipe the coupler clean and apply fresh grease each time the unit is towed 2 To ensure proper operation of the jacks lube the grease fittin...

Страница 29: ...imate weights refer to Specifications Always remain aware of people and objects around when moving or lifting the unit Keep the doors closed and locked Use the upper or lower forklift pockets with car...

Страница 30: ...follow the instructions listed below Verify the Control Power switch is turned to the OFF O position Verify the circuit breakers are turned to the OFF O position Activate push in the emergency stop s...

Страница 31: ...lure Maintenance records may be required to complete a warranty request Use the schedule in the following table as a guide for regular maintenance intervals If the unit is operated in a harsh environm...

Страница 32: ...e to the next number Figure 25 Maintenance Pin Screen Note If the incorrect pin is entered the controller will jump to the Home screen 6 The desired maintenance alarm hours will begin to flash Press t...

Страница 33: ...h a standard grease gun fitting to the grease zerk fitting and pump grease into the fitting until new grease is visible around the nozzle of the grease gun Use only a high quality grease made specific...

Страница 34: ...t unit and verify loss of pressure Shut down immediately if pressure does not reach 5 psi 34 kPa within five seconds Refer to engine operator s manual to identify corrective action High Coolant Temper...

Страница 35: ...N CIRCUIT BREAKER 100A L1 L2 1 2 3 4 5 6 7 8 9 10 TO RECEPTACLES TB1 BK RD WT GN RD F F N 60HZ 50HZ ON REGULATOR 4 AMP FUSE F F 3 4 6 7 SE350 VOLTAGE REGULATOR BN BK RD BL BK TO RECEPTACLES TO CNTRL 2...

Страница 36: ...RECEPTACLE TO GROUND TO NEUTRAL TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GRN GRN WHT RED BLK RED RED BLK BLK RED RED RED RED BLK BLK BLK BLK GRN WHT GRN GRN GRN WHT WHT WHT 240 VOLT 50 AMP TWIST L...

Страница 37: ...20 AMP G F I OUTLET 20 AMP G F I OUTLET 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 50 AMP CIRCUIT BREAKER TO GROUND TO NEUTRAL TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GR...

Страница 38: ...G F I OUTLET TO GROUND TO NEUTRAL TO MAIN BREAKER RED BLK BLK RED WHT WHT GRN GRN GRN WHT RED BLK RED RED BLK BLK RED RED RED RED BLK BLK BLK BLK GRN WHT GRN GRN GRN WHT WHT WHT 240 VOLT 30 AMP TWIST...

Страница 39: ...UT E FUEL 3 SWITCH INPUTS TO GND PIN LOCATION PIN LOCATION PIN LOCATION PIN LOCATION TO GND BAR BAR TO GND TO GND BAR FUEL LEVEL BAR TO GND BK WT VI YL RD WT SPLICE LOW COOLANT BAR TO GND GY BK OUTPUT...

Страница 40: ...GND BAR 25A RD BK 10A MTB PIN 12 ALT CONFIG POSITIVE AIR SHUTDOWN 6 20KW BK WT RPM SENSOR PASS GND PWR RPM SW OPT GND SOL CIRCUIT BREAKER 20A BATTERY 12 V ESTOP SOLENOID PASS RD WT BK SPLICE SPLICE R...

Страница 41: ...HT TAIL TURN LAMP LAMP PLATE LICENSE MARKER LAMP RED BK BK BK BK RD WT BK SPLICE SPLICE SPADE SPADE LAMP TAIL TURN LEFT RD WT BK SPADE YL BN WT SPADE SPADE WT BK BN WT SPLICE GN RING MARKER LAMP AMBER...

Страница 42: ...er mixture of water and engine coolant before each heater use The heater is designed for all night operation however 2 5 hours of heating just prior to starting is usually sufficient for proper engine...

Страница 43: ..._______________________________________________________________________ __________________________________________________________________________________________ _____________________________________...

Страница 44: ...www discount equipment com D i s c o u n t E q u i p m e n t c o m...

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