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Generac Power Systems Guardian 005240, Инструкция по установке и эксплуатации, Страница: 1 / 82

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www.generac.com or 1-888-GENERAC

Models:  005240, 005280 (6 kW NG, 7 kW LP)
 

005241, 005281 (9 kW NG, 10 kW LP)

 

005242, 005282 (13 kW NG, 13 kW LP)

 

005243, 005244, (15 kW NG, 16 kW LP)

 005283, 

005284

Installation and 
Owner's Manual

7, 10, 13 and 16kW Air-cooled, Automatic Standby Generators

n

 Not intended for use in critical life support 

applications.

n

 Only qualified electricians or contrac-

tors should attempt installation! Deadly 

exhaust fumes. Outdoor installation only!

LISTED

C

US

Содержание Guardian 005240

Страница 1: ...LP 005243 005244 15 kW NG 16 kW LP 005283 005284 Installation and Owner s Manual 7 10 13 and 16kW Air cooled Automatic Standby Generators nNot intended for use in critical life support applications nO...

Страница 2: ...uel Regulator 7kW Natural Gas Only 13 2 7 Engine Governor Adjustment 14 2 8 Voltage Regulator Adjustment 14 Operation 15 3 1 Using the AUTO OFF MANUAL Switch 15 3 2 Automatic Transfer Operation 15 3 3...

Страница 3: ...ible for proper and safe use of the equip ment The manufacturer strongly recommends that the operator read this Owner s Manual and thoroughly understand all instruc tions before using this equipment T...

Страница 4: ...ns The engine exhaust fumes contain carbon monoxide which can be DEADLY This dangerous gas if breathed in sufficient concentrations can cause unconsciousness or even death Do NOT alter or add to the e...

Страница 5: ...the standby electric system Keep the extinguisher properly charged and be familiar with its use Consult the local fire department with any ques tions pertaining to fire extinguishers EXPLOSION HAZARDS...

Страница 6: ...mperature Sensor 5 RPM Sensor 3 Overcrank 6 Low Battery There are LED readouts on the control panel to notify personnel that one of these faults has occurred There is also a System Set LED that is lit...

Страница 7: ...Regulator Battery Compartment Oil Filter Exhaust Enclosure Oil Dipstick Data Decal Composite Base Fuel Inlet Back Figure 1 3 13kW and 16kW V twin GT 990 Engine Figure 1 1 7kW Single Cylinder GH 410 En...

Страница 8: ...wer decreases about 3 5 percent for each 1 000 feet above sea level and also will decrease about 1 percent for each 6 C 10 F above 16 C 60 F ambient temperature Load current values shown for 120 volts...

Страница 9: ...or is installed verify that the fuel pressure NEVER drops below four 4 inches water column for natural gas or 10 inches water column for liquid propane Prior to installation of the generator the insta...

Страница 10: ...RE TAP RUNNING PRESSURE TAP NOTE Use an approved pipe sealant or joint compound on all threaded fittings to reduce the possibility of leakage 9 Reverse procedure steps 1 6 to reinstall demand regulato...

Страница 11: ...y with NFPA 37 NFPA 54 NFPA 58 and NFPA 70 standards http www nfpa org Install the unit where air inlet and outlet openings will not become obstructed by leaves grass snow etc If prevailing winds will...

Страница 12: ...an explosion 1 11 BATTERY REQUIREMENTS See the Specifications section for correct battery size and rating 1 12 BATTERY INSTALLATION Fill the battery with the proper electrolyte fluid if necessary and...

Страница 13: ...ility power supply is turned off and the 15A fuse is removed from the gener ator control panel or sparking may occur at the battery posts as the cables are attached and cause an explosion Servicing of...

Страница 14: ...E1 and E2 7kW voltage should be 242 252 volts at a frequency of 61 63 Hertz 10 13 and 16kW voltage should be 247 249 volts at a frequency of 57 5 59 5 Hertz 11 Connect the AC voltmeter test leads acr...

Страница 15: ...tput turn ON the utility power supply to the transfer switch The following should occur After about 15 seconds the switch should transfer loads back to the utility power source About one minute after...

Страница 16: ...ding of 61 5 Hertz Turn the secondary adjust screw to obtain a frequency of 62 5 Hz 6 When frequency is correct at no load check the AC voltage reading If voltage is incorrect the voltage regulator ma...

Страница 17: ...l exercise cycle To prevent possible injury that might be caused by such sudden starts always set the switch to OFF and remove the fuses before working on or around the gen erator or transfer switch T...

Страница 18: ...tandby can occur D Utility Voltage Pickup Sensor This sensor monitors utility power supply voltage When that voltage is restored above 75 percent of the nominal source voltage a retransfer time delay...

Страница 19: ...top flashing the generator will start and run for approximately 12 minutes and then shut down The exerciser is now set to run at this time of day each week Example If the Set Exercise Time switch is p...

Страница 20: ...nal within three 3 seconds it will shut down and latch out on RPM sensor loss During running if the RPM signal is lost for one full second the board will shut down the engine wait 15 seconds then re c...

Страница 21: ...ld damage the engine 4 Install the dipstick 5 Reset the AUTO OFF MANUAL switch to its original position Figure 4 2 Oil Dipstick and Fill 7kW Oil Dipstick and Fill Figure 4 3 Oil Dipstick and Fill 10kW...

Страница 22: ...cations section for oil capacities 5 Start the engine run for one 1 minute and check for leaks 6 Shutdown and recheck oil level add as needed DO NOT OVER FILL 7 Reset the AUTO OFF MANUAL switch to the...

Страница 23: ...be followed for inspection 1 Inspect the battery posts and cables for tightness and corro sion Tighten and clean as necessary 2 Check the battery fluid level of unsealed batteries and if nec essary f...

Страница 24: ...e To check valve clearance The engine should be cool before checking If valve clearance is 0 002 0 004 0 05 0 1mm adjustment is not needed Remove spark plug wires and position wires away from plugs Re...

Страница 25: ...s returned 4 10 CORROSION PROTECTION Periodically wash and wax the enclosure using automotive type products Frequent washing is recommended in salt water coastal areas Spray engine linkages with a lig...

Страница 26: ...percent state of charge or if defective replace the battery See Specifications for type and size 4 Clean and wipe the entire generator 5 Make sure the 15A fuse is removed from the generator con trol...

Страница 27: ...rosion X X M ensure dryness Clean and tighten X X M battery terminals Check charge state X R EVERY 6 M Electrolyte level X R EVERY 6 M unsealed batteries only ENGINE AND MOUNTING Air cleaner X R 2Y or...

Страница 28: ...egulator 4 Fuel pressure incorrect 4 Confirm fuel pressure to regulator is 10 12 water column 0 36 0 43 psi for LP and 5 7 water column 0 18 0 25 psi for natural gas 5 Fuel selector in wrong position...

Страница 29: ...27 Notes...

Страница 30: ...28 Notes...

Страница 31: ...29 Notes...

Страница 32: ...30 Mounting Dimensions Drawing No 0F9424 D...

Страница 33: ...31 Drawing No 0F9424 D Mounting Dimensions...

Страница 34: ...iled due to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and or grey market parts not made supplied or approved by Generac You are responsible for contactin...

Страница 35: ...according to Subsection 4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled...

Страница 36: ...aused by improper installation or costs necessary to correct installation 6 Units used for Prime Power in place of existing utility power where utility power is present or in place of utility power wh...

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Страница 48: ...G8 8 28 022145 18 WASHER FLAT 5 16 29 049820 4 NUT LOCK HEX M8 1 25 NYL INSRT 30 090388 8 SCREW TAP M6 1 0X12 31 022129 17 WASHER LOCK M8 5 16 32 022259 8 NUT HEX 5 16 18 33 059637 2 SCREW TAPTITE 3...

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Страница 51: ...SPRING REGULATOR 18 070728 4 SCREW PFHMS M3 0 5 x 5 19 0C6069 2 GASKET DIAPHRAGM 20 0C5762 2 COVER TWIN REGULATOR 7KW 0F9189 2 COVER TWIN REGULATOR 21 045764 16 SCREW TAPTITE M4X8 BP 22 0C6731 2 RIVE...

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Страница 53: ...T SEAL 15 0C6066 2 SEAL INLET 16 0C5759 2 PIN PIVOT ARM 17 0C5764 2 SPRING REGULATOR 18 070728 4 SCREW PFHMS M3 0 5 x 5 19 0C6069 2 GASKET DIAPHRAGM 20 0F9189 2 COVER TWIN REGULATOR 21 045764 16 SCREW...

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Страница 55: ...NG 24 0C4391 2 VALVE SPRING LF 25 086025 1 SET GEROTOR 12 THK 26 0E3341 1 BALANCER 27 021714 1 ASSEMBLY CYLINDER HEAD SEATS GUIDES 28 086516 1 VALVE EXHAUST 29 086517 1 VALVE INTAKE 30 0D9853B 2 PUSH...

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Страница 57: ...D 25 091222E 1 FLYWHEEL WITH RING GEAR 32DEG 26 067198N 1 WASHER BELV 20 X 2 2 27 067890 1 NUT HEX FLYWHEEL 28 0E7585 1 SPARKPLUG 29 072734 1 ASSEMBLY GOVERNOR LEVER 12 HP 30 072735 1 ROD GOVERNOR CON...

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Страница 59: ...3 8 X 1 2 26 0E9358 1 SCREEN OILPICK UP 27 093064 1 ASSY OIL FILL CAP 28 0E9334A 1 COVER ROCKER W FILL 29 0E9352 2 GASKET VALVE COVER 30 0C3592 8 KEEPER VALVE SPRING 31 0C3733 4 VALVE RETAINER 32 0C4...

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Страница 61: ...TER 87 0F5458 2 SCREW PLASTITE HI LOW 10X3 8 88 045757 3 SCREW HHC M6 1 0 X 25 89 070185E 1 OIL FILTER 90 094090 1 THERMAL SWITCH 91 0F2094 2 SCREW PPHM M3 0 5 X 6 SEMS 92 0G4403 1 ASSY OIL DRAIN HOSE...

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Страница 63: ...X 1 2 26 0E9358 1 SCREEN OIL PICK UP 27 093064 1 ASSY OIL FILL CAP 28 0E9334A 1 COVER ROCKER W FILL 29 0E9352 2 GASKET VALVE COVER 30 0C3592 8 KEEPER VALVE SPRING 31 0C3733 4 VALVE RETAINER 32 0C4390...

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Страница 65: ...8 2 SCREW PLASTITE HI LOW 10X3 8 88 045757 3 SCREW HHC M6 1 0 X 25 89 070185E 1 OIL FILTER 90 094090 1 THERMAL SWITCH 91 0F2094 2 SCREW PPHM M3 0 5 X 6 SEMS 92 0G4403 1 ASSY OIL DRAIN HOSE 93 0D9235 1...

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Страница 67: ...0D1839 2 BRACKET TOP SUPPORT 45 0F8210 1 REGULATOR ASSEMBLY 7KW 0F8209 1 REGULATOR ASSEMBLY 10KW 0F9078 1 REGUALTOR ASSEMBLY 46 0F5458 4 SCREW PLASTITE HI LOW 10 X 3 8 47 0F5438 1 HARNESS ENGINE 7KW...

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Страница 69: ...4 SCREW HHC M5 0 8 x 30mm 22 0E3928 1 SWITCH SPST 23 0D9784 4 NUT HEX LOCK M3 0 5 NYLON INSERT 0D9784 2 NUT HEX LOCK M3 0 5 NYLON INSERT 7KW 24 0D8502 1 NEUTRAL BLOCK 25 031879 4 WASHER FLAT 4 031879...

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Страница 71: ...0 1 HARNESS 10 CIRCUIT LOAD CENTER TO MAIN PANEL 0G0981 1 HARNESS 12 CIRCUIT LOAD CENTER TO MAIN PANEL 0G0982 1 HARNESS 16 CIRCUIT LOAD CENTER TO MAIN PANEL 21 074138 2 LUG QUICK DISCONNECT NI S 10X45...

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Страница 74: ...2 29 0C5998 1 CLAMP OILTUBE 31 0F2664L 1 ASSEMBLY DIPSTICK WITH HANDLE 32 0C5305 1 TUBE DIPSTICK 33 0D6147 5 SCREW HHFC M6 1 0 X 10mm 34 043790A 1 BARBED ELBOW 90 3 8NPT X 3 8 VS 35 0E9842A 1 SEAL 42...

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Страница 76: ...INDER 1 105 0C3041A 2 SLEEVE RUBBER 106 082774 1 KEY WOODRUFF 4 X 19D 107 0C3036A 1 HOSE BREATHER 108 0G7604 1 WRAPPER LOWER CYLINDER 1 ZINC 109 0G7603 1 WRAPPER UPPER CYLINDER 1 ZINC 110 0G7605 1 WRA...

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Страница 78: ...8 X 1 2 29 0C5998 1 CLAMP OIL TUBE 31 0F2664L 1 ASSEMBLY DIPSTICK WITH HANDLE 32 0C5305 1 TUBE DIPSTICK 33 0D6147 5 SCREW HHFC M6 1 0 X 10mm 34 043790A 1 BARBED ELBOW 90 3 8NPT X 3 8 VS 35 0E9842A 1 S...

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Страница 80: ...774 1 KEY WOODRUFF 4 X 19D 107 0C3036A 1 HOSE BREATHER 108 0G7604 1 WRAPPER LOWER CYLINDER 1 ZINC 109 0G7603 1 WRAPPER UPPER CYLINDER 1 ZINC 110 0G7605 1 WRAPPER UPPER CYLINDER 2 ZINC 111 0E9323 1 STA...

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Страница 82: ...AT 5 16 ZINC 29 049820 4 NUT LOCK HEX M8 1 25 NYL INSERT 30 0G0676 2 SCREW THTT M6 1 0 X 10 31 022129 18 WASHER LOCK M8 5 16 32 022259 8 NUT LOCK HEX 5 16 18 33 059637 2 SCREW TAPTITE 3 8 16 X 34 0E95...

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