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POWER SYSTEMS, INC.

®

®

Owner’s Manual

Liquid-cooled, Prepackaged 

Standby Generators

Models:

004373-6

(40 kW/Single-phase w/
200 Amp Transfer
Switch)

004626-5

(40 kW/Single-phase w/
200 Amp Transfer
Switch California
Emissions)

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT

INSTALLATION!!

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!

This manual should remain with the unit.

Not intended for use in critical life support applications.

!

!

Содержание Guardian 004373-6

Страница 1: ...200 Amp Transfer Switch 004626 5 40 kW Single phase w 200 Amp Transfer Switch California Emissions ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR I...

Страница 2: ...d This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment Generac strongly recommends...

Страница 3: ...rounding the Generator 9 2 5 Generator AC Neutral Connections 9 2 6 Transfer Switch Start Signal Connections 9 2 7 Battery Installation 10 2 8 Preparation Before Start up 11 Section 3 Operation 12 3 1...

Страница 4: ...ions and recommen dations Following installation do not do anything that might render the unit unsafe or in noncompli ance with the aforementioned codes standards laws and regulations The engine exhau...

Страница 5: ...to isolate the two electric system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of...

Страница 6: ...genera tor AC connection system The stator assembly in this system consists of a pair of stationary windings with two leads brought out of each winding Each single winding can supply a 120VAC 60 Hertz...

Страница 7: ...uency rpm signals directly from the stator AC power windings Should AC frequency exceed approximately 72 Hertz circuit board action will automatically shut down the engine 1 7 5 OVERCRANK SHUTDOWN Aft...

Страница 8: ...720 cfh LP Gas 288 cfh 7 9gph 1 9 FUEL REQUIREMENTS AND RECOMMENDATIONS With LP gas use only the vapor withdrawal system This type of system uses the vapors formed above the liquid fuel in the storage...

Страница 9: ...emergency gener ating sets including the South Coast Air Quality Management District DO NOT tamper with or disable any part of this system including the exhaust catalyst carburetor oxygen sensor air...

Страница 10: ...rom the American Insurance Association 85 John Street New York N Y 10038 AGRICULTURAL WIRING HANDBOOK obtainable from the Food and Energy Council 909 University Avenue Columbia MO 65201 ASAE EP 364 2...

Страница 11: ...oved earth ground and or grounding rods For that purpose a GROUND LUG Figure 2 2 is provided on the generator mounting base Consult a qualified electrician for grounding requirements in the area Groun...

Страница 12: ...nd eyes It is electrically con ductive and corrosive The following procedures are to be observed Wear full eye protection and protective clothing Where electrolyte contacts the skin wash it off immedi...

Страница 13: ...ions and Section 1 10 Engine Oil Recommendations NOTE This engine is shipped from the manufacturer with SAE 15W 40 oil This oil should be changed after 30 hours of operation 2 8 4 ENGINE COOLANT Have...

Страница 14: ...in hours and tenths of hours Use the hourmeter along with the periodic maintenance schedule for the generator set 3 1 6 AUTO OFF MANUAL SWITCH See Section 3 2 3 1 7 FAULT INDICATOR LAMP This lamp goe...

Страница 15: ...activate and connect load circuits to the standby power supply load terminal lugs T1 T2 connect to terminal lugs E1 E2 Upon restoration of utility source voltage above a preset level generator circui...

Страница 16: ...e does start it will shut down automatically in about two 2 minutes Set the generator s main circuit breaker to its ON or closed position The generator is now programmed to start and exer cise every s...

Страница 17: ...Generac part number 0A37970001 Figure 4 2 counterclockwise and remove it Properly dispose of the old filter Figure 4 2 Oil Filter 5 Apply a light coating of clean engine oil to the seal of new oil fil...

Страница 18: ...battery for several hours after charging The slightest spark can ignite the gas and cause an explosion Such an explosion can shatter the bat tery and cause blindness or other injury Any area that hous...

Страница 19: ...s exterior surfaces A soft brush may be used to loosen caked on dirt Use a vacuum system or dry low pressure air to remove any accumulations of dirt The generator is housed inside an all weather enclo...

Страница 20: ...9 Clean and wipe the entire generator 4 11 2 RETURN TO SERVICE To return the unit to service after storage proceed as follows 1 Verify that UTILITY power is turned off to the trans fer switch and tha...

Страница 21: ...100 H COOLING Engine cooling system X M Coolant X Y Enclosure louvers X X W EXHAUST Exhaust system X EVERY 3 M Retorque Exhaust Manifold X FIRST 100 H AND EVERY 800 H BATTERY Charge and condition X R...

Страница 22: ...2 Clean re gap or replace plug s 3 Dirty Blocked air filter 3 Clean or replace as required The engine starts but then 1 Engine oil level low 1 Check oil and add oil as needed shuts down 2 Defective l...

Страница 23: ...Generac Power Systems Inc 21 Section 6 Installation Diagram Guardian Liquid cooled 40 kW Generator Drawing No 0E7015...

Страница 24: ...Y METER HZ TB1 TERMINAL BLOCKS LEGEND GCB GCB GOVERNOR CONTROL BOARD BLUE BLUE RED BLACK P N 98647 22 Generac Power Systems Inc Section 7 Electrical Data Model No 0043733 0043734 0043735 Guardian Liqu...

Страница 25: ...0 64 64 229 15 176 L1 00 15C 14 S16 S15 15 225A 15A BLUE 15 S3 SW1 178 178 229 178 183 0 2 0 15C S1 S16 14 65 15C 65 12 67 0 15C 00 67 67 S15 65 S16 VM 64 0 0 0 0 S1 6 2 5 5 7 57 57 58 7 3 58 S16 183...

Страница 26: ...600V 12A HM HOURMETER F1 FUSE 15 AMPS TS1 TS2 TERMINAL STRIP S16 BVM METER BATTERY VOLTAGE AM METER AC OUTPUT CURRENT LEGEND 0 58 57 S3 S15 S1 00 HZ METER FREQUENCY PSW 29 D1 R1 1 TS1 13 4 2 162 6 4 1...

Страница 27: ...2 CURRENT TRANSFORMER CB2 CIRCUIT BREAKER MAIN AS ALTERNATOR STATOR TS4 TERMINAL STRIP 2 WIRE START CONNECTION CP CONTROL PANEL CONNECTOR LOWER PANEL NB NEUTRAL BLOCK E3 E1 CB2 00 DIRECT 390mm A S CP...

Страница 28: ...S3 15C S3 S1 15 194 6 2 58 57 57 57 S16 15C 65 67 0 15C 00 67 64 65 0 0 S3 0 BVM 14 S15 14 T2 58 T2 T2 178 T1 194 183 23 0 58 T1 T2 N2 N1 178 T1 N1 1 183 23 N2 194 4 58 2 57 S3 2 S16 00 00 S1 00 S1 S...

Страница 29: ...CONNECTOR EH 85 6 S16 S15 S1 2 29 R1 D1 4 4 1 0 14 85 56 14 14 13 229 15 TS1 85 S16 PHASE SELECTOR SWITCH S16 S15 162 14 S16 6 6 S16 3 162 S15 2 5 1 4 4 1 0 AVR B 0 4 4 1 65 PSW S15 HZ 0 D 229 S15 A 1...

Страница 30: ...E CONNECTOR 1 BLACK CONTROL CONTACTOR LOW OIL PRESSURE SWITCH IGNITION DISTRIBUTOR WATER LEVEL SENSOR COOLANT HIGH TEMP SWITCH ACTUATOR ELECTRONIC GOVERNOR DC ALTERNATOR FUEL SOLENOID ENGINE HEATER MA...

Страница 31: ...ITION DISTRIBUTOR COOLANT HIGH TEMP SWITCH ENGINE CONNECTOR 1 BLACK IGNITION COIL LOW OIL PRESSURE SWITCH ENGINE HEATER FUEL SOLENOID STARTER MOTOR WATER LEVEL SENSOR LEGEND CONTROL CONTACTOR ACTUATOR...

Страница 32: ...dian Liquid cooled 40 kW Generators Mounting Base Drawing No 0E6976 A 20 18 15 26 24 1 38 37 36 35 25 30 31 3 25 12 34 16 3 17 33 32 25 39 9 BLACK 29 38 RED 5 19 16 1 17 13 12 11 10 SOLENOID TO STARTE...

Страница 33: ...5 19 0536210098 1 ASSEMBLY GROUNDWIRE 10 3 8 20 052251A 2 DAMPENER VIBRATION 50 WHITE 21 044118 1 BARBED STRAIGHT 1 2 NPT X 5 8 22 057823 2 CLAMP HOSE 10 56 1 06 23 057448 1 HOSE 5 8 ID TYPE 3 SINGLE...

Страница 34: ...1 24 19 5 3 ONE PER SIDE 2 11 29 2 BASE FRAME 29 27 6 10 5 8 1 39 29 23 15 33 34 32 9 28 11 2 12 12 11 5 29 13 10 27 11 29 17 7 42 21 16 Section 8 Exploded Views and Parts Lists Guardian Liquid cooled...

Страница 35: ...1 DUCT FRONT TOP RH ALUMINUM 27 077992 28 NUT HEX LOCK M6 1 0 SS NY INS 28 0C2634A 1 ASSEMBLY COVER ACCESS 29 0C2454 72 SCREW TH FRM M6 1 X 16 N WA Z JS 30 022129 2 WASHER LOCK M8 5 16 31 042907 2 SC...

Страница 36: ...60 A A 9 51 52 53 60 23 43 29 42 61 61 24 28 25 41 27 50 49 45 46 3 INSIDE 3 0 1 PANEL FACE 58 63 58 18 49 50 62 22 EVERY 7 DAYS AT TIME SET 30 SET 81988 M I E V 33 31 32 2 47 48 34 A Hz Section 8 Exp...

Страница 37: ...DESCRIPTION 32 070042 1 FREQUENCY METER 240V 55 65HZ 33 081988 1 DECAL EXERCISE INFO 34 0C1229 1 DECAL CUST CONN BOX 35 098647 REF ASSY L C ELECT GOV 36 0A3968 1 CAPACITOR FILTER ASY 37 048766 REF BL...

Страница 38: ...36 Generac Power Systems Inc Section 8 Exploded Views and Parts Lists Model No 0046262 0046263 0046264 Guardian Liquid cooled 40 kW Generator Control Panel Drawing No 0D6978 C...

Страница 39: ...40V 55 65HZ ITEM PART NO QTY DESCRIPTION 33 081988 1 DECAL EXERCISE INFO 34 0C1229 1 DECAL CUST CONN BOX 35 0D3440 1 CONTROLLER B C DPG 2103 36 0A3968 1 CAPACITOR FILTER ASY 37 048766 REF BLOCK TERM 2...

Страница 40: ...38 Generac Power Systems Inc Section 8 Exploded Views and Parts Lists Guardian Liquid cooled 40 kW Generators Connection Box Drawing No 0E6892 A...

Страница 41: ...2 WASHER FLAT 6 ZINC 13 0E6689 1 COVER LOWER 14 022264 2 WASHER LOCK M4 15 052813 2 SCREW HHC M4 0 7 X 20 G8 8 16 039253 4 SCREW HHC M8 1 25 X 20 G8 8 17 022145 6 WASHER FLAT 5 16 ZINC 18 0D5840 1 DE...

Страница 42: ...OT ROTATE ENGINE DURING THIS ADJUSTMENT 18 2 CAUTION NOTE FlLYWHEEL ADJUSTMENT TO ENGINE 35 9 6 8 4 1 35 28 29 25 2 TO ENGINE FLYWHEEL 15 19 19 20 18 5 31 3 16 32 17 21 7 10 11 22 13 12 14 24 23 41 38...

Страница 43: ...31 12 WASHER FLAT 3 8 M10 ZINC 19 022237 11 WASHER LOCK 3 8 20 022511 11 SCREW HHC 3 8 16 X 1 1 4 G5 21 068113 1 CARRIER REAR BEARING 15 22 0E6353 1 LOWER PANEL 15 23 043123 4 WASHER LOCK M14 24 05177...

Страница 44: ...42 Generac Power Systems Inc Section 8 Exploded Views and Parts Lists Guardian Liquid cooled 40 kW Generators Engine Drawing No 0D6980 D...

Страница 45: ...HT 24 0A4084 1 MOUNT ENGINE 25 029745 3 SCREW HHC 3 8 16 X 1 G5 26 044101 2 BRACKET SUPPORT SPARK PLUG WIRE 27 023152 2 SCREW HHC 3 8 16 X 3 4 G5 28 022131 2 WASHER FLAT 3 8 M10 ZINC 29 058030 2 RETAI...

Страница 46: ...45 31 6 22 34 37 40 43 20 39 44 10 11 36 34 3 14 27 2 2 18 50 30 41 31 33 5 13 4 19 25 43 21 34 26 35 40 46 8 7 47 9 12 1 38 26 34 16 17 15 Section 8 Exploded Views and Parts Lists Guardian Liquid coo...

Страница 47: ...ASSEMBLY 23 0A4241 1 PULLEY GROOVED IDLER 24 0C2885 1 PULLEY TENSIONER 25 0A5737C 1 SPACER DC ALTERNATOR 34MM 26 022131 8 WASHER FLAT 3 8 M10 ZINC 27 077456 1 ADAPTOR M12 1 75 3 8 NPT 28 044117 1 BARB...

Страница 48: ...35 34 32 37 9 10 2 11 14 16 39 38 36 12 27 40 29 1 10 16 6 5 27 A 22 15 7 24 22 23 TO A KIT PART NO 0D8121 10 21 17 46 Generac Power Systems Inc Section 8 Exploded Views and Parts Lists Guardian Liqui...

Страница 49: ...7 4 WASHER LOCK 3 8 20 022131 4 WASHER FLAT 3 8 M10 ZINC 21 0D7850 1 RADIATOR HOSE UPPER 22 076749 1 BOTTLE COOLANT RECOVERY 23 0D7975 1 WATER BOTTLE BRACKET 24 090388 1 SCREW HHTT M6 1 0 X 12 YC 27 0...

Страница 50: ...2 WASHER LOCK M8 5 16 15 022145 12 WASHER FLAT 5 16 ZINC 16 0C9748 1 PLUG M18 1 5 18 042907 12 SCREW HHC M8 1 25 X 16 G8 8 19 080762 6 BOLT U 3 8 16 X 2 62 20 022237 12 WASHER LOCK 3 8 21 022241 12 NU...

Страница 51: ...A4637 1 FILTER AIR 11 5 CA326 4 0A4632B 1 PLATE AIR CLEANR BOT 5 062522 1 STUD TH 1 4 20 X 3 G2 ZNC FULL 6 022127 1 NUT HEX 1 4 20 STEEL 7 057796 1 GROMMET 8 057795A 1 BARBED EL 90 3 4 PLASTIC 2 5 6 8...

Страница 52: ...cooled 40 kW Generators 4 3L Nat Gas Fuel System Drawing No 0E7011 B 25 COVER VALVE 12 33 MANIFOLD TO INTAKE 36 34 28 29 30 35 38 TO 22 40 2 39 24 17 41 15 16 27 24 21 37 20 2 TO STEPPER MOTOR 6 5 1...

Страница 53: ...3123 2 WASHER LOCK M14 21 051779 2 NUT HEX M14 2 G8 YEL CHR 22 082508 REF BALL JOINT PLA 25 28 23 050279 1 DECAL FUEL INLET NG 24 026915 3 NIPPLE CLOSE 3 4 X 1 375 25 055934P 1 CLAMP VINYL 1 62 X 486...

Страница 54: ...R VALVE TO 21 P N 0D3509 ASSEMBLY FAN SCROLL ATTACH TO 33 12 2 44 25 17 20 2 24 1 4 5 18 10 6 11 12 3 7 19 2 8 9 6 5 18 17 11 12 27 15 16 14 23 13 Section 8 Exploded Views and Parts Lists Model No 004...

Страница 55: ...NG CARBURETOR ADAPTOR 23 050279 1 DECAL FUEL INLET LPG 24 026915 3 NIPPLE CLOSE 3 4 X 1 375 25 055934P 1 CLAMP VINYL 1 62 X 486 Z 26 0A5737C REF SPACER D C ALT 29MM LONG 27 0D1509 1 DECAL INLET PRESSU...

Страница 56: ...54 Generac Power Systems Inc Section 8 Exploded Views and Parts Lists Model No 0046262 0046263 0046264 Guardian Liquid cooled 40 kW Generators Exhaust Drawing No 0E1347 A...

Страница 57: ...G8 8 19 080762 6 BOLT U 3 8 16 X 2 62 20 022237 12 WASHER LOCK 3 8 21 022241 12 NUT HEX 3 8 16 STEEL 22 0E0701 1 SHIELD CROSSOVER HEAT 23 0E0700 1 SHIELD EXHAUST HEAT 24 077879 1 HOSE VACUUM 5 32 36...

Страница 58: ...JOINT 1 4 28 9 036409 2 NUT HEX 1 4 28 STEEL 11 043146 3 SCREW HHC M6 1 0 X 10 G8 8 12 098941A 2 HOUSING GOVERNOR CONNECT 13 098942A 2 COVER CONN HOUSING 14 098225 4 SCREW FHM 2 X 5 8 SELF TAP 15 0220...

Страница 59: ...0V 084918B 1 HEATER BLOCK 1000W 240V ITEM PART NO QTY DESCRIPTION 11 084427 1 BRACKET HEATER W WELDNUTS 12 022097 4 WASHER LOCK M6 1 4 13 049813 2 NUT HEX M6 X 1 0 G8 YEL CHR 14 055934D 1 CLAMP VINYL...

Страница 60: ...58 Generac Power Systems Inc Section 9 Notes Guardian Liquid cooled 40 kW Generators...

Страница 61: ...Generac Power Systems Inc 59 Section 9 Notes Guardian Liquid cooled 40 kW Generators...

Страница 62: ...ne purchaser owner you should however be aware that Generac may deny any and or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect impro...

Страница 63: ...e part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the...

Страница 64: ...closures that are rusting due to the improper installation location in a harsh or saltwater environment or scratched where integrity of paint applied is compromised Failures caused by any contaminated...

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