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Owner’s Manual

60 Hz Air-Cooled Generators

20kW Synergy™

SAVE THIS MANUAL FOR FUTURE REFERENCE

Para español, visita: 

http://www.generac.com/service-support/product-support-lookup

Pour le français, visiter : 

http://www.generac.com/service-support/product-support-lookup

Register your Generac product at:

WWW.GENERAC.COM

1-888-GENERAC

(888-436-3722)

(000209a)

WARNING

This product is not intended to be used in  
a critical life support application. Failure to  
adhere to this warning could result in  
death or serious injury.

Содержание 20 kW Synergy

Страница 1: ...roduct support lookup Pour le fran ais visiter http www generac com service support product support lookup Register your Generac product at WWW GENERAC COM 1 888 GENERAC 888 436 3722 000209a WARNING T...

Страница 2: ...t checked periodically by an IASD Normal maintenance service and replacement of parts are the responsibility of the owner operator and are not considered defects in materials or workmanship within the...

Страница 3: ...Access Panel 10 Intake Side Panel Removal 11 Main Line Circuit Breaker Generator Disconnect 12 LED Indicator Lights 12 Control Panel Interface 12 Using the AUTO OFF MANUAL Interface 13 Interface Menu...

Страница 4: ...29 Battery Maintenance 30 Cleaning the Sediment Trap 31 Attention After Submersion 31 Corrosion Protection 32 Remove From and Return To Service Procedure 32 Remove From Service 32 Return to Service 3...

Страница 5: ...ormed incorrectly or carelessly Observe them carefully Their definitions are as follows NOTE Notes provide additional information important to a procedure or component These safety alerts cannot elimi...

Страница 6: ...here to this warning could result in death or serious injury WARNING This unit is not intended for use as a prime power source It is intended for use as an intermediate power supply in the event of te...

Страница 7: ...ous injury WARNING 000146 WARNING Equipment and property damage Do not alter construction of installation or block ventilation for generator Failure to do so could result in unsafe operation or damage...

Страница 8: ...operly rated fire extinguishers will not extinguish electrical fires in automatic standby generators 000100a WARNING Consult Manual Read and understand manual completely before using product Failure t...

Страница 9: ...eed to appropriately handle the load Large Load Not Overload The engine always runs at a speed appropriate for the attached load When a large load is applied the fast loadshed signal is activated All...

Страница 10: ...Figure 2 1 Components and Control Locations 003589 B G H A C D A E F R Q P S N O L K J M A Lock with Cover F Oil Dipstick L Oil Drain Hose Q Fuel Regulator B Main Line Circuit Breaker Generator Discon...

Страница 11: ...C there may be a decrease in engine power Please reference the engine specifica tions These generators are rated in accordance with UL 2200 Safety Stan dard for Stationary Engine Generator Assemblies...

Страница 12: ...s been factory set to run on natural gas The fuel system will be configured for the available fuel source during installation Recommended fuels should have a BTU content of at least 1000 BTUs per cubi...

Страница 13: ...tegrity of the generator enclosure This kit includes touch up paint and instructions Wireless Local Monitor The Wireless Local Monitor is completely wireless and battery powered and provides owners wi...

Страница 14: ...f the generator 1 Cut the plastic bag to remove the keys 2 Use the keys to open the lid of the generator NOTE The enclosed keys provided with this unit are intended for service personnel use only Open...

Страница 15: ...l regulator and sediment trap 1 Raise the lid and remove the front panel 2 Use an Allen wrench to remove two mounting screws B and the L bracket screw C 3 Lift the intake panel up and away from the ge...

Страница 16: ...utomatic transfer switch converts to generator power during a utility power outage Red LED Alarm light B is illuminated when the generator is OFF or a fault is detected Contact an IASD Yellow LED Main...

Страница 17: ...and the connected loads are running under generator power utility is lost Feature Description HOME page Default page that is displayed if no buttons are pressed for 60 seconds Normally shows current...

Страница 18: ...nning Manual Running Utility Lost Running Remote Start Running 2 Wire Start Running Exercise Switched Off Stopped Auto Stopped Alarm ESC Select Min 0 59 0 ESC ESC Select Hour 0 23 14 ESC ESC Quiet Tes...

Страница 19: ...rrent VV XXXX USB VV XXXX Are You Sure Yes or No ESC ENTER ESC ENTER ESC ENTER Select Yes then Press Enter to continue or Press ESCAPE to escape out of updating During update process the Blue Manual l...

Страница 20: ...ery charger is integrated into the control module in all models The battery charger operates as a smart charger that verifies output is continually optimized to promote maximum battery life charging l...

Страница 21: ...factory default Will start an engine warm up timer Will not transfer if utility subsequently returns Will transfer to generator if utility is not present Will transfer to utility once utility returns...

Страница 22: ...nd engine warm up timer will be initiated warm up time varies refer to Cold Smart Start When the warm up time expires the controller will transfer the load to the generator If the utility power is res...

Страница 23: ...le running in AUTO and online 1 Turn the main utility disconnect off 2 Turn the MLCB generator disconnect on the generator to OFF OPEN 3 Allow generator to run approximately 1 minute for proper coolin...

Страница 24: ...Operation 20 Owner s Manual for 60 Hz Synergy Generators This page intentionally left blank...

Страница 25: ...ed the next active alert will be displayed Before Servicing If utility is present the secondary 12V DC fan continues to operate for up to 80 minutes after the generator is shut down even if the 7 5 Am...

Страница 26: ...OFF 2 With the generator shut down lift the lid and remove the front panel 3 Remove the 7 5 amp fuse from the control panel 4 Remove the intake side panel See Intake Side Panel Removal 5 See Figure 4...

Страница 27: ...Valve Clearance Replace Brushes Contact the nearest Independent Authorized Service Dealer for assistance if necessary Remove any shrubs or tall grasses which have grown within 3 ft 0 91m of the intake...

Страница 28: ...8 Observe the oil level The level should be at the FULL mark on the oil dipstick 9 If necessary remove the oil fill cap and add oil to the engine with the oil dipstick removed until the level reaches...

Страница 29: ...of its retaining clip Remove the cap from the hose and drain the oil into a suitable container Figure 4 2 Oil Filter and Drain Location 3 Replace the cap after the oil has drained 4 Position and secu...

Страница 30: ...oard of two tabs on filter housing 5 Install AVR filter housing so the bottom drops into the slots ensuring that the rubber boot is completely around the fan opening Install screw to fasten AVR filter...

Страница 31: ...plugs 7 Make sure the piston is at top dead center TDC of its compression stroke both valves closed To move the piston to TDC remove the intake screen at the front of the engine to access the flywhee...

Страница 32: ...e to 50 96 in lbs 6 11 Nm 16 Repeat the process for the other cylinder if necessary Battery Maintenance The battery should be regularly inspected per the Service Schedule Contact an IASD for assistanc...

Страница 33: ...ediment Trap The sediment trap removes contaminants moisture and fine particles from gaseous fuels before they enter the fuel regulator Accumulated moisture and particles must be emptied from the sedi...

Страница 34: ...is still warm and then refill the crankcase with oil 9 Attach a tag to the engine indicating the viscosity and classification of the new oil in the crankcase 10 Remove the spark plug s and spray a fo...

Страница 35: ...leaner 2 Clean check gap replace plug s as needed 3 Confirm fuel pressure to regulator is 10 12 in water column 19 22 mm Hg for LP and 3 5 7 0 in water column 9 13 mm Hg for natural gas 4 Turn fuel co...

Страница 36: ...n or starting Check the LEDs Screen for alarms Probable causes are 1 Replace AVR filter Inspect fan 2 Intake or exhaust air path is blocked Check intake and exhaust 3 The BIG fan is not running only r...

Страница 37: ...ler 1060 Big Fan Failure RED Unit shuts down during operation Check the LEDs Screen for alarms This alarm occurs when the AVR electronics temperature exceeds 158 F 70 C Possible causes are 1 AVR filte...

Страница 38: ...ing or mechanical problem Contact an Independent Authorized Servicing Dealer 2 Air path is blocked Check AVR filter KEEP FINGERS AWAY FROM FAN HOUSING PERSONAL INJURY CAN OCCUR IF FAN IS RUNNING Table...

Страница 39: ...oss Check the LEDs screen for alarms Check oil level and add oil as needed If oil level is correct contact an IASD RPM SENSE LOSS RED Unit will not start in AUTO with utility loss Check the LEDs scree...

Страница 40: ...ATTERY PROBLEM YELLOW Yellow LED illuminated in any state Check the screen for additional information Contact an IASD CHARGER WARNING YELLOW Yellow LED illuminated in any state Check the screen for ad...

Страница 41: ......

Страница 42: ...ights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45 W29290...

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