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GEMÜ 543

Positioner (Code S0)

10.7 Installation with clamp connections

Fig. 5: Clamp connection

NOTICE

Gasket and clamp

▶

The gasket and clamps for clamp connections are not in-
cluded in the scope of delivery.

1. Keep ready gasket and clamp.

2. Carry out preparation for installation (see chapter "Pre-

paring for installation").

3. Insert the corresponding gasket between the body of the

product and the pipe connection.

4. Connect the gasket between the body of the product and

the pipe connection using clamps.

5. Re-attach or reactivate all safety and protective devices.

10 Installation in piping

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Содержание 543 eSyStep

Страница 1: ...GEM 543 eSyStep Positioner Code S0 Motorized angle seat globe valve Operating instructions EN...

Страница 2: ...ncluding copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 24 10 2019 www gemu group com 2 64 GEM 543 Positi...

Страница 3: ...lation with threaded spigots 28 10 6 Installation with flanged connection 28 10 7 Installation with clamp connections 29 11 Electrical connection 30 12 Specific data IO Link pin 6 32 12 1 Operation on...

Страница 4: ...tion of terms Working medium The medium that flows through the GEM product Diaphragm size Uniform seat size of GEM diaphragm valves for different nominal sizes 1 5 Warning notes Wherever possible warn...

Страница 5: ...rt and store the product correctly 2 Do not paint the bolts and plastic parts of the product 3 Carry out installation and commissioning using trained personnel 4 Provide adequate training for installa...

Страница 6: ...nction The product controls or regulates depending on version a flowing medium by being closed or opened by a motorized actuator The product is equipped as standard with a mechanical posi tion indicat...

Страница 7: ...DIN 32676 series B face to face dimension FTF EN 558 series 1 82 4 Connection type Code Clamp DIN 32676 series A face to face dimension FTF EN 558 series 1 86 Clamp ASME BPE face to face dimension FT...

Страница 8: ...ng 6 Seat seal 5 PTFE 7 Voltage frequency C1 24 V DC 8 Control module S0 Positioner 9 Regulating cone R Please find the number of the optional regulating cone R No for the linear or equal percentage m...

Страница 9: ...pressures For max operating pressures the pressure temperature correlation must be observed Higher operating pressures on request Leakage rate Control valve Seat seal Standard Test procedure Leakage...

Страница 10: ...B Code 16 Spigot EN 10357 series B formerly DIN 11850 series 1 Code 17 Spigot EN 10357 series A formerly DIN 11850 series 2 DIN 11866 series A Code 18 Spigot DIN 11850 series 3 Code 37 Spigot SMS 3008...

Страница 11: ...IN EN 60534 The Kv value specifications refer to the largest actu ator for the respective nominal size The Kv values for other product configurations e g other connections or body materials may differ...

Страница 12: ...odule Positioner code S0 Open Close duty 0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70 80 90 100 Duty cycle Ambient temperature C Globe valve from DN 15 Globe valve up to DN 10 7 7 Electrical data Sup...

Страница 13: ...re drift 0 1 10 K Load resistor 750 k Resolution 12 bit Short circuit proof Yes 7 7 4 Digital output signals Outputs Function selectable via IO Link see table Overview of available functions Input and...

Страница 14: ...10 24 M22x1 197 7 33 2 32 162 7 59 4 62 5 115 133 5 210 2 209 17 15 36 M35x1 5 197 7 33 2 32 162 7 59 4 62 5 115 133 5 228 8 227 8 20 41 M40x1 5 197 7 33 2 32 162 7 59 4 62 5 115 133 5 234 15 233 1 2...

Страница 15: ...2 Installation dimensions Valve with angle valve body CT SW1 G DN SW1 R CT 15 36 G 300 8 20 41 G 304 3 25 46 G 1 308 3 Dimensions in mm GEM 543 Positioner Code S0 www gemu group com 15 64 8 Dimension...

Страница 16: ...80 0 26 5 12 70 1 65 Dimensions in mm 1 Connection type Code 0 Spigot DIN Code 16 Spigot EN 10357 series B formerly DIN 11850 series 1 Code 17 Spigot EN 10357 series A formerly DIN 11850 series 2 DIN...

Страница 17: ...125 0 38 5 28 0 1 5 28 0 1 0 29 0 1 5 30 0 2 0 25 0 1 2 25 40 1 65 33 7 2 0 Dimensions in mm 1 Connection type Code 0 Spigot DIN Code 16 Spigot EN 10357 series B formerly DIN 11850 series 1 Code 17 Sp...

Страница 18: ...112 0 32 0 29 0 1 5 33 7 2 0 Dimensions in mm 1 Connection type Code 17 Spigot EN 10357 series A formerly DIN 11850 series 2 DIN 11866 series A Code 37 Spigot SMS 3008 Code 59 Spigot ASME BPE Code 60...

Страница 19: ...5 21 3 1 6 12 70 1 65 20 120 0 39 0 23 0 1 5 26 9 1 6 19 05 1 65 25 125 0 39 5 29 0 1 5 33 7 2 0 25 40 1 65 Dimensions in mm Connection code 1A L 100 LB 33 5 1 Connection type Code 59 Spigot ASME BPE...

Страница 20: ...12 0 65 0 27 0 24 0 65 0 27 0 24 0 3 8 NPT 10 4 15 65 0 19 0 24 0 G 1 2 11 4 65 0 27 0 24 0 65 0 27 0 24 0 1 2 NPT 13 6 Dimensions in mm 1 Connection type Code 1 Threaded socket DIN ISO 228 Code 3C Th...

Страница 21: ...32 0 G 3 4 16 3 75 0 17 5 32 0 Rc 3 4 16 3 75 0 17 5 32 0 3 4 NPT 14 1 25 90 0 24 0 41 0 G 1 19 1 90 0 24 0 41 0 Rc 1 19 1 90 0 24 0 41 0 1 NPT 17 0 Dimensions in mm 1 Connection type Code 1 Threaded...

Страница 22: ...DIN ISO 228 Code 3D Threaded socket NPT end to end dimension ETE DIN 3202 4 series M8 2 Valve body material Code 37 1 4408 investment casting 8 3 8 Threaded spigot actuator size 0E L 4 5 R t LB DN Co...

Страница 23: ...3 10 Flange length EN 558 series 1 actuator size 0A FTF D 4 5 LB L k DN Connection types code 101 Material code 372 FTF LB D L k n 15 130 0 33 0 95 0 14 0 65 0 4 20 150 0 45 0 105 0 14 0 75 0 4 25 16...

Страница 24: ...65 0 4 89 0 15 7 60 5 4 20 280 0 78 0 105 0 14 0 75 0 4 98 6 15 7 69 8 4 25 280 0 77 0 115 0 14 0 85 0 4 108 0 15 7 79 2 4 Dimensions in mm n number of bolts 1 Connection type Code 13 Flange EN 1092 P...

Страница 25: ...25 0 25 1 33 0 114 3 22 1 0 50 5 56 0 160 0 29 7 50 5 56 0 160 0 26 0 50 5 56 0 160 0 22 1 0 50 5 Dimensions in mm 1 Connection type Code 80 Clamp ASME BPE face to face dimension FTF ASME BPE Code 82...

Страница 26: ...54 0 150 0 20 0 34 0 54 0 150 0 15 75 25 0 25 1 56 0 160 0 29 7 50 5 56 0 160 0 26 0 50 5 56 0 160 0 22 10 50 5 Dimensions in mm 1 Connection type Code 82 Clamp DIN 32676 series B face to face dimens...

Страница 27: ...er hammer CAUTION Use as step Damage to the product Risk of slipping off Choose the installation location so that the product can not be used as a foothold Do not use the product as a step or a footho...

Страница 28: ...sealant The thread sealant is not included in the scope of deliv ery Only use appropriate thread sealant 1 Keep thread sealant ready 2 Carry out preparations for installation see chapter Pre parations...

Страница 29: ...in the scope of delivery 1 Keep ready gasket and clamp 2 Carry out preparation for installation see chapter Pre paring for installation 3 Insert the corresponding gasket between the body of the produc...

Страница 30: ...plug Binder type 693 Pin Signal name 1 Uv 24 V DC supply voltage 2 GND 3 Digital input 1 4 Digital input 2 5 Digital input output 6 Digital output IO Link 7 n c Connection X2 only for control module...

Страница 31: ...ization Digital input 2 Off Open Close Safe On Initialization Off Safe On Safe On Digital input output Open Close Error Error warning Initialization Error Error Error Digital output Open Close Error E...

Страница 32: ...tion via USB master with galvanic isolation Basics When operating the product on a PLC control unit a parameterization via a USB IO Link master is possible at the same time In this case a galvanically...

Страница 33: ...tentials to the product can result in excessive compensating currents These can damage the USB interface of the laptop the connected peripheral devices or the USB IO Link master Connection 1 Connect p...

Страница 34: ...vents a ground loop and no unexpected high currents can occur via pin 3 L which can damage the master 1 2 3 4 5 24V GND 24V GND 1 2 3 4 5 6 CQ 1 2 3 4 5 L PE PE 7 A C B Item Name A eSyStep B Supply vo...

Страница 35: ...ialization 2 0 No Initialization 1 Start Initialization Locate 3 0 off 1 on Current Setpoint 8 to 23 Set value within range of 0 to 1000 Device Master Name Bit Values Feedback Open position 0 0 proces...

Страница 36: ...r 0x15 0 RO Serial Number Read out serial num ber XXXXXXXX YYYY 0x16 0 RO Hardware Revision Read out hardware version Rev XX XX 0x17 0 RO Firmware Revision Read out software ver sion V X X X X 0x18 0...

Страница 37: ...W On Site Initialization Activate deactivate on site initialization 0 0 Enabled 1 Disabled 3 R W Initialization Mode Activate deactivate set initialization mode 0 0 Positioner 1 OPEN CLOSE 4 R W IO L...

Страница 38: ...100 to 1000 Split Start 10 0 to 100 0 0xB6 1 R W Max Pos Stroke limiter valve position OPEN 1000 Min Pos to 1000 Min Pos to 100 0 2 R W Min Pos Stroke limiter valve position CLOSED 0 0 to Max Pos 0 0...

Страница 39: ...O Link 0x82 Reset product to default settings 12 4 2 Data Storage Index Changes to the parameters are stored in the IO Link master with the Data Storage Index parameter and restored with a IO Link dev...

Страница 40: ...terface 0 Enable local user interface 1 Block local user interface 12 4 4 Vendor Name The manufacturer name can be read out in ASCII format with the Vendor Name parameter Index Sub Index Off set Acces...

Страница 41: ...etc Index Sub Index Off set Access Rights Length Parameter Type Values 0x18 0 R W 32 bytes App Spec Tag StringT 12 4 10 Function Tag A text with 32 characters can be stored in the device with the Func...

Страница 42: ...ed The device operates normally if the signal is active If there is no signal the device moves into the safety position The safety position is defined by the parameter Error Action index 0x4F see Erro...

Страница 43: ...rror and warnings 4 Input Init Configure input output as initialization input Type Digital Input Output 0 Push Pull Configure output as Push Pull 1 NPN Configure output as NPN 2 PNP Configure output a...

Страница 44: ...0 Active high Output not inversed 1 Active low Output inversed 12 4 17 Error Action The safety position can be set with the Error Action parameter The safety position is approached when an error occu...

Страница 45: ...olours 0 Standard LEDs Close green and Open yellow not inversed 1 Inversed LEDs Close yellow and Open green inversed On Site Initialization 0 Enabled On site initialization see Initialization page 55...

Страница 46: ...Close Request 30 to 970 3 0 to 97 0 Determine the switch point for the CLOSED end position 12 4 20 Initialized Positions The analogue values of the initialized valve positions can be read out with th...

Страница 47: ...ss Rights Length Parameter Type Default Values 0x56 0 R W Cycle Counter 1 R W 24 bits User uint 24 0 0 to 16 777 215 2 RO 24 bits Total uint 24 0 0 to 16 777 215 Description of parameter values Parame...

Страница 48: ...itioner parameter The properties can be set for the Positioner parameter In dex Sub In dex Off set Access Rights Length Parameter Type Default Values 0xB0 1 R W 16 bits Reinforcement P kp uint 16 200...

Страница 49: ...lve position CLOSED 12 4 27 Split range The start and end of the set value range can be set for Split Range parameter In dex Sub In dex Off set Access Rights Length Parameter Type Default Values 0xB4...

Страница 50: ...its Set Value Type uint 2 1 0 1 2 3 R W 8 bits I Min W uint 8 35 0 to 40 0 to 4 0 mA 4 R W 8 bits I Max W uint 8 205 200 to 220 20 0 to 22 0 mA 5 R W 8 bits U Max W uint 8 103 100 to 110 10 0 to 11 0...

Страница 51: ...g Output Type 0 1 2 Determine signal output 0 0 to 20 mA 1 4 to 20 mA 2 0 to 10 V Analog Out Min 0 to Max 0 0 to Max Determine minimum value of the output Analog Out Max Min to 1000 Min to 100 Determi...

Страница 52: ...6 550 0 to 1000 0 0 to 100 Description of parameter values Parameter Values Description Force Valve 0 to 1000 0 0 to 100 Set the force of the valve Force Init 0 to 1000 0 0 to 100 Set the force during...

Страница 53: ...ntrol correctly check duty cycle ED of the actuator The ambient temperature is too high Emergency Power 0x5100 The event occurs if the supply is too low The event is triggered as a warning if the supp...

Страница 54: ...ption Possible cause Troubleshooting Actuator has been fitted on the valve incorrectly stroke of the valve in the incorrect area www gemu group com 54 64 GEM 543 Positioner Code S0 12 Specific data IO...

Страница 55: ...1 OPEN and CLOSED LEDs flash alternately 3 Valve automatically moves into the OPEN position 4 Valve automatically moves into the CLOSED position 5 Initialization mode is automatically ended 6 The end...

Страница 56: ...st be disassembled and checked for wear in the corresponding intervals 1 Have servicing and maintenance work performed by trained personnel 2 Wear appropriate protective gear as specified in plant op...

Страница 57: ...pindle surfaces 9 Insert new sealing washer 4 in valve body 1 Mount the actuator see Mounting the actuator page 57 14 4 Mounting the actuator 1 Move the actuator A to the open position 2 Lubricate the...

Страница 58: ...pen and Closed flash alternately Temperature error Emergency power operation OPEN position red Emergency power operation CLOSED position red Emergency power operation position unknown red Set value to...

Страница 59: ...doesn t close fully The actuator design is not suitable for the operating conditions Use an actuator that is designed for the operating conditions Foreign matter in the product Remove and clean the p...

Страница 60: ...lations environmental protection laws 18 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the...

Страница 61: ...c technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the nati...

Страница 62: ...ervice GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H Technical standard used AD 2000 Note for products with a nominal size DN 25 The products are develo...

Страница 63: ...oduct listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM 543 Technical standards used Interference resistance DIN EN 61326 1 industrial p...

Страница 64: ...EM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 123 0 info gemue de www gemu group com Subject to alteration 10 2019 88668392 88668392...

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