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19

Jointing methods

Geberit Drainage Systems

4.1.2

   Butt welding by machine 

(for pipes Ø 40 to 315mm)

A Geberit MEDIA 160 or UNIVERSAL 315 welding 
machine must be used.

Geberit MEDIA 
welding machine 160
Ø 40 to 160mm

1

 

Place pipe parts in
the tension plates 
and fix them in a line.

2

 

Press pipe parts
lightly against the 
planing disc and cut 
the ends until they 
are completely clean 
and plane. Check the 
cut faces by bringing 
them together.

3

 

Melt pipe ends
with welding plate 
(green light on) until 
the melted bulge is 
about as big as half 
of the wall thickness, 
depending on the 
size of the pipe.

4

 

Carefully press
together both parts 
with necessary 
welding pressure 
(see table to the 
left). Do not release 
the locking handle 
before the cooling  
is complete 
(approximately  
40 seconds).

Indicative values for  welding pressure

Ø

kg

40 6

 50 

7

 56 

8

 63 

9

 75  10

 90  15

Ø

kg

110 22

 125  28

 160  45

 200  57

 250  90

 315  140

Geberit UNIVERSAL  
welding machine 315
Ø 40 to 315mm

Содержание HDPE

Страница 1: ...DRAINAGE SYSTEMS INSTALLATION GUIDE VALID FROM 1 NOVEMBER 2018...

Страница 2: ...ntrol and installation recommendations DIN EN 12666 1 Plastic piping systems for non pressure underground drainage and sewerage systems Polyethylene PE Introduction Geberit HDPE is the total solution...

Страница 3: ...methods 16 4 1 Butt welding 17 4 1 1 Butt welding by hand 18 4 1 2 Butt welding by machine 19 4 2 Electrofusion coupling 20 4 2 1 Electrofusion coupling for pipes 40 to 160mm 21 4 2 2 Electrofusion co...

Страница 4: ...vent overview 46 6 1 1 Geberit Sovent planning 6 1 2 Geberit Sovent stack sizing 52 6 1 3 Geberit Sovent installation 52 6 2 Geberit air admittance valve overview 53 6 2 1 Geberit air admittance valve...

Страница 5: ...footprint and chemical waste The system is manufactured from High Density Polyethylene a material with inherent properties that provide many advantages over other traditional piping systems This has...

Страница 6: ...upling the stack from the structure The complete range consists of pipes and fittings in dimensions from 56mm to 160mm This guarantees complete acoustic insulation from the appliance connection throug...

Страница 7: ...ening of length Resistance to cold When Geberit HDPE and Geberit Silent db20 parts are filled with water and then freeze they stretch elastically as the ice expands Once the ice melts they resume thei...

Страница 8: ...d Resistance to hot water Geberit HDPE can be safely used as a waste pipe with continuous flow temperatures of up to 80 C and for intermittent discharges of up to 100 C for short periods maximum 1 min...

Страница 9: ...n installed throughout Europe for over 40 years and when installed in accordance with local regulations present no greater risk of fire propagation than similar plastic based systems Use with Geberit...

Страница 10: ...in mountain areas and in the food canning and packaging industry Working pressures Geberit HDPE and Geberit Silent db20 pipes are designed for drainage systems Their use in low pressure areas swimmin...

Страница 11: ...24 12 5 4 367 000 16 0 125 4 9 115 2 104 5 1 750 12 171 12 5 4 368 000 16 0 160 6 2 147 6 171 1 2 840 19 947 12 5 4 369 000 16 0 200 7 7 184 6 268 4 4 442 31 158 12 5 4 370 050 16 0 250 9 7 230 6 418...

Страница 12: ...e Dia Area Water Volume Weight Full Article No d mm s mm di mm A cm2 l m Kg m 56 3 2 49 6 19 3 1 93 2 83 305 000 14 1 63 3 2 56 6 25 1 2 51 3 53 306 000 14 1 75 3 6 67 8 36 1 3 60 4 97 307 000 14 1 90...

Страница 13: ...pipe materials For full details see chemical resistance tables in the appendix to this guide to assess the performance of Geberit HDPE at various temperatures The pH value is therefore important in as...

Страница 14: ...sing through structure Contain pipes in duct work preferably with an acoustic material either Wrapped around the pipe Geberit Isol On two surfaces of the duct inner face Additional considerations When...

Страница 15: ...ight 3kg m2 flame retardant 3 Semi open cell PU foam 15 Anthracite grey volumetric acoustic foam open cell weight 30kg m3 4 Self adhesive layer Polyolefin Colourless used as only applicable to self ad...

Страница 16: ...fixed with tape to prevent the escape of sound Installation dimensions 5 Use commercial adhesive tape approximately 7cm wide to mask off adjacent point against condensation 1 2 3 4 Fastening distance...

Страница 17: ...ng seal socket Screw threaded joint Linear expansion socket Flange joint Contraction sleeve The many Geberit jointing methods offer solutions for all situations and each type of connection has differe...

Страница 18: ...rger diameter pipes the use of centering rings may be required to reform pipes to true circles Butt welding takes up little space The edge of the weld does not obstruct the pipe leaving its internal c...

Страница 19: ...ting process carefully 4 Maintain the maximum pressure until the welding seam has cooled approximately 30 seconds Do not accelerate the cooling down by contact with cold objects or water 3 When melted...

Страница 20: ...clean and plane Check the cut faces by bringing them together 3 Melt pipe ends with welding plate green light on until the melted bulge is about as big as half of the wall thickness depending on the s...

Страница 21: ...internal bore of the joint because the ends and the centre of the fitting are deliberately kept cold during the welding process The joint obtained is simple quick and strong once made The heater wires...

Страница 22: ...ect electrofusion machine start welding procedure Welding time approximately 70 90 seconds 3 After the end indicator has turned on remove the connection cable The protruding yellow indicator shows whe...

Страница 23: ...o 7 minutes at 20 C Check indicator window on coupling has changed from white to black 5 Wait for at least 15 minutes after weld has been completed before removing the centering rings Do not remove th...

Страница 24: ...d parts for ease of assembly Assembly May be used either vertically or horizontally The small overall dimensions provide an advantage where space is limited Can easily be assembled or released even wh...

Страница 25: ...nkage of the O ring occurs The O ring has a round seat regardless of pipe movement The O ring remains fixed in the seat and is always in contact with the pipe Length x varies with the diameter Ideal f...

Страница 26: ...nnection system offers easy connection to existing iron and steel installations As inspection access opening made by using a blind flange Flanges are sintered i e they are coated with polyethylene and...

Страница 27: ...urface area of the seal is in contact with the water Complete screw threaded joint B 360 740 001 1 2 3 4 Nut Washer Seal Thread 4 6 1 Screw threaded joint with flange bushing Available from 40 to 110m...

Страница 28: ...arger acoustic brackets i e for 110mm expansion coupling use 125mm bracket Insert pipe into sealing socket to the insertion markings on the side of the coupling The expansion socket must be anchored t...

Страница 29: ...the fixed end of the coupling onto the pipe NB For use as a 160mm expansion fitting withdraw the pipe by 15mm maximum of 3m centres between fixed points Insert the pipe into expansion side of the coup...

Страница 30: ...60 721 16 1 40 1 361 719 16 1 50 1 2 361 720 16 1 50 3 4 361 721 16 1 50 1 361 722 16 1 50 1 1 4 361 723 16 1 50 1 1 2 363 724 16 1 56 2 364 724 16 1 63 2 365 725 16 1 75 2 1 2 Rp H d R H d 4 9 Jointi...

Страница 31: ...rass with HDPE loose nut and EPDM seal for mechanical jointing to HDPE and screw thread jointing to other materials Geberit HDPE adapter in brass with female thread and HDPE nut Article no d R mm 359...

Страница 32: ...to 230mm Connection properties a Rigid non removable a Non tension resistant Application The Geberit HDPE contraction sleeve is a convenient connection possibility for most uneven irregular or special...

Страница 33: ...inting methods Cast Iron connector Provides male spigot for direct connection into Ensign cast iron clamp joint with an internal taper to prevent damming HDPE end has spigot for either butt welding or...

Страница 34: ...X d1 D E E H Reinforcing ring Metal ring for insertion into HDPE pipe to provide support to resist distortion of pipe when clamping coupling is applied Reinforcing ring for adapter clamp Adapter to c...

Страница 35: ...chor brackets 5 1 1 Guide brackets Application For the distance L please see table a page 39 40 160mm M10 B 360 840 001 M10 B 362 837 001 M10 200 315mm 1 B 362 846 001 B 360 840 001 1 1 B 362 826 001...

Страница 36: ...n bracket and wall fixing depends on length Contact Geberit Technical for advice please see section 5 2 1 for additional data on fixing using drop rods Geberit Silent db20 pipes are to be fixed with a...

Страница 37: ...engths over 4 metres are fitted with an expansion socket which contains a lubricated seal ring for easy movement of the pipe and an expansion gap within the joint to allow for thermal expansion of the...

Страница 38: ...depth on the pipe Geberit HDPE 80mm at 0 C 32 F Geberit HDPE 105mm at 20 C 68 F Distance Drop rod Drop rod Drop rod Drop rod Drop rod Drop rod Drop rod from ceiling diameter diameter diameter diameter...

Страница 39: ...ic load The following conditions are important to ensure perfect and easy assembly of the sleeve 1 Chamfering the inserted pipe end to approximately 15 2 Check the scale on the outer surface of the ex...

Страница 40: ...no branch connections the expansion fitting must be fitted at a maximum of 6 metre centres 2 With branch connections the expansion fitting must be installed close to the up stream end of any branch Wi...

Страница 41: ...he bending leg will be larger than the maximum bracket spacing Length of the deflection leg DL in mm according to the formula The change in length is determined with the following formula L Change in...

Страница 42: ...that can verify they can withstand the forces shown in the table above 5 2 3 Rigid fixing Principal Any variation in length must be prevented by embedded fixed points electrofusion couplings branches...

Страница 43: ...expansion or contraction of Geberit HDPE pipes Examples of anchor brackets The examples of anchor brackets below show typical rigid installations Rigid fixing Anchor brackets Anchor bracket with doubl...

Страница 44: ...includes a metal rail that absorbs all the forces generated when the pipe tries to expand Geberit guarantees this system to control all forces and only dead weight fixings are required to the ceiling...

Страница 45: ...sheet Type 2 PE to be welded with Samafil FPO A foil For Geberit HDPE pipes 50 56 75 90 110 and 125mm Attention Thermal expansion or contraction of the pipe is to be prevented Maximum water pressure...

Страница 46: ...on NOTE Wrap acoustic sheet around pipe and tape in position prior to assembly of fire protection sleeve Article No d d1 DN D L l1 mm mm cm cm cm 348 300 00 1 32 56 66 30 56 7 8 8 5 5 3 348 301 00 1 6...

Страница 47: ...free air circulation in the stack the opening smoothes the water flow in the connected branches When a Geberit Sovent system is planned the following points have to be observed in addition to the gene...

Страница 48: ...45 2 x 45 2 DN A This combination of two offsets with two 45 bends is only allowed when no appliances are connected on the corresponding floor 6 m 6 m A 2 x 45 2 x 45 2 DN A This combination of two of...

Страница 49: ...1 Planning of branch ventilation The maximum length of branch discharge pipes and the branch ventilation pipes are laid out in the applicable country specific standards and regulations and must be fol...

Страница 50: ...essure relief Alternative stack ventilation system Geberit Drainage Systems Note When several Sovent stacks are connected to an underground pipe or a collector pipe they must be dimensioned in accorda...

Страница 51: ...dimension of the branch discharge pipe is 63mm The connection is made exclusively using an 88 5 branch fitting 63 DN 60 Geberit Drainage Systems Alternative stack ventilation system Discharge stack wi...

Страница 52: ...ed in accordance with the following scheme for each additional stack connected The use of air admittance valves in Sovent stacks is not permitted Air admittance valves can have a negative effect on th...

Страница 53: ...econdary ventilation is not necessary The installation of a Sovent fitting is similar to the installation of an ordinary branch fitting The Sovent fitting has six connection possibilities The connecti...

Страница 54: ...age system inside buildings Part 2 sanitary pipework layout and calculation In conjunction with main ventilation the valve can be used As a replacement for the second main ventilation system or recirc...

Страница 55: ...5 cm 150 cm 15 cm 10 0 m PP 32 DN 30 PP 40 DN 40 PP 50 DN 50 Connection dimensions for toilet pipe ventilation on horizontal connection pipe Installation instructions 1 Install a connection piece on t...

Страница 56: ...ated articles are not included in the scope of delivery they have to be ordered separately The connector has to be adjusted when using pipes of DN 40 40 max 100 cm min 10 cm max 150 cm min 10 cm min 1...

Страница 57: ...ternal water pressures exceeding 2 metres head high water table Contaminated ground conditions Pipes subjected to internal negative pressures If during the construction stage high point will be experi...

Страница 58: ...tion Side fill to upper edge of pipe P Protective layer With trench profile 1A cover to above top edge of pipe over entire width of trench minimum 300mm Maximum 40mm stone sile no heavy compaction equ...

Страница 59: ...d for For this reason in underground installations the distance between expansion sockets can be longer The values calculated according to the formula and rounded off Please note The scale found on th...

Страница 60: ...resulting from expansion and contraction are considerable They must be absorbed by the embedded fixpoints alone since cement concrete will not adhere to Geberit HDPE pipework Reduced small branches o...

Страница 61: ...it assures tightness and at the same time provides maximum flexibility Deflection leg The length of the deflection leg is dependant upon the expected settling and on the pipe diameter Note The insulat...

Страница 62: ...to be expected such a sleeve must have the same ideal characteristics as Geberit HDPE it must assure tightness and at the same time flexibility A rubber ring provides the flexible seal between sleeve...

Страница 63: ...L Aluminium chloride GL Aluminium chloride solid Aluminium fluoride GL Aluminium hydroxide Aluminium metaphosphate Aluminium sulphate any Aluminium sulphate solid Amidosulphates amido sulphonic acid s...

Страница 64: ...TR Butandial any Butane gaseous TR Butanol any Butanon Butantriol any Butindial 100 Butoxyl methosybutylacetate Butter Buttermilk Butyl acetate TR Butyl acrylate Butyl alcohol Butyl benzylphthalate Bu...

Страница 65: ...hol rectified spirit ethyl alcohol wine spirit Ethyl alcohol denatured 2 Toluol Ethyl alcohol fermation mash G Ethyl alcohol acetic acid fermentation mix G Ethyl benzene TR Chlorobenzol TR Chloroform...

Страница 66: ...ne TR Ethylene diamintetra acetic acid Ethylene bromide Ethylene chloride dichlorethylene Ethylene glycol TR Ethylene oxide gaseous TR Ethylene oxide liquid TR Ethyl ether Ether Diethyler TR 2 ethylhe...

Страница 67: ...um hydroxide GL Magnesium iodide Magnesium salts any Magnesium sulphate any Maleic acid GL Malic acid 1 Malic acid 50 Malic acid Manganese sulphate Margarine GL Maschine oil TR Mashed potato Mashes Ma...

Страница 68: ...gaseous TR Phosgene liquid TR Phosphates any Phosphoroxichloride Phosphorpentoxide 100 Phosphoric acid 50 95 Phosphoric acid Phosphortrichloride TR Phosphoryl chloride TR Mixed acid 50 31 19 50 33 17...

Страница 69: ...id 50 Phtalic acid GL Phtalic acid ester Picric acid 1 Picric acid GL Polychlorinated biphenyl PCB Polyester resins Polyester softeners Polyglycols Pork dripping Potash potassium carbonate any Potassi...

Страница 70: ...gen sulphate sodium bisulphate 10 Sodium hydrogen sulphite sodium bisulphite any Sodium hydroxide caustic soda any Sodium hypochlorite Javel water 5 Sodium hypochlorite 12 5 Sodium iodide L Sodium cop...

Страница 71: ...icate any Wattle vegetable H Wattle from cellulose H Wine H Wine vinegar vinegar H Wine spirit ethyl alcohol ethanol rectified spirit 96 White spirit TR White spirit cristal oil TR Whisky H Whwy Wood...

Страница 72: ...5133 www geberit co uk Subject to change without notice The information in this document contains general descriptions of the technical options available which do not always have to be present in the...

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