background image

Crankcase pressure = suction pressure for both
single- and two-stage compressors
In order to prevent excessive discharge pressures
in the compressor, one or more overflow safety
valves (number depends on the type of
compressor) are provided. These valves act on the
difference between suction and discharge
pressure and moreover, in the case of two-stage
compressors, between suction and intermediate
pressure.
The spring-loaded overflow safety valves are
adjusted at the works; they blow the gas off to
suction when there is an excessive pressure
difference.
The overflow safety valves are fitted externally
between the suction manifold and the HP and/or
LP discharge manifold.

4.9 OIL PUMP, FILTERS AND CONTROL OIL

SYSTEM (see fig. 4.5)

The oil pump is fitted on the bearing cover
opposite the compressor driving end and is
directly driven by the crankshaft.
The pump housing accomodates a double gear

pump consisting of three gears with the centre
gear driven by the crankshaft.

The oil suction and oil discharge filters are fitted
to the pump. The oil suction filter contains a metal
gauze filter element; the oil discharge filter is
provided with a paper filter element retaining the
fine (metal) particles suspended in the oil. 

The oil is drawn from the crankcase via the oil
suction filter. The pressures dilevered by the gear
pump are a lubricating pressure and a control
pressure to operate the valvelifting mechanisms
(capacity control). The pressurized lubricating oil is
delivered to the discharge filter, led back to the
pump housing and into the lubricating system via
the crankshaft. The lubricating oil pressure
depends on the setting of the   lubricating oil
pressure regulator built into the lubrication system
of the compressor (see also par. 4.10, Lubrication
system). The control oil pressure delivered by the
pump is regulated by a built-in relief valve
connected to the lubrication system. Excess of
control oil is thus used for lubrication. The control
pressure has been set at 13 - 15 bar above suction
pressure.

FIG. 4.5 OIL PUMP, FILTERS AND CONTROL OIL SYSTEM

1. Oil suction filter
2. Oil discharge filter
3. Relief valve

4. Gear pump
5. Hydraulic time delay   
    valve

A

 To lubrication system via crankshaft

B

 Control oil pressure to valve lifting mechanisms

    for unloaded starting and capacity control

C

 Oil suction from crankcase

Refrigeration Division

Grasso

4. GENERAL DESCRIPTION THE COMPRESSOR

v002.97.10.en

Refrigeration Compressors Series RC9

Page 4.5

Содержание Grasso RC9 Series

Страница 1: ...RC9 Instruction Manual For Refrigeration Compressors 00 89 221 v003 99 06 en...

Страница 2: ...s restriction also applies to the corresponding drawings and diagrams For extra information as to adjustments maintenance and repair contact the Technical Department of your supplier This publication...

Страница 3: ...ty control 5 5 5 6 Injection interstage gas cooler 5 5 6 OPERATION OF THE COMPRESSOR 6 1 Unloaded starting 6 1 6 2 Loaded operation of the compressor 6 1 6 3 Liquid hammer 6 1 7 STARTING STOPPING AND...

Страница 4: ...Refrigeration Division Grasso TABLE OF CONTENTS Page II Refrigeration Compressors Series RC9 v002 97 10 en...

Страница 5: ...the operating staff and for which no specialist knowledge is needed Any parts to be replaced can be ordered on the basis of drawings with parts lists For more specialized repair and overhaul operation...

Страница 6: ...Refrigeration Division Grasso 1 INTRODUCTION Page 1 2 Refrigeration Compressors Series RC9 v002 97 10 en...

Страница 7: ...ooled surface This process takes place in the condenser The liquid thus formed is fed from the condenser to the evaporator again in order to evaporate there anew In the line between the two apparatuse...

Страница 8: ...Refrigeration Division Grasso 2 FUNCTION OF THE COMPRESSOR IN THE REFRIGERATION PLANT Page 2 2 Refrigeration Compressors Series RC9 v002 97 10 en...

Страница 9: ...of rotation min max min max max max max max mm mm rev min rev min bar e bar e bar e bar C C 110 85 600 1450 0 7 6 0 21 0 17 5 170 70 normally counter clockwise faced against shaft end REMARK bar e me...

Страница 10: ...All dimensions in mm All dimensions in mm All dimensions in mm Refrigeration Division Grasso 3 TECHNICAL DATA Page 3 2 Refrigeration Compressors Series RC9 v002 97 10 en...

Страница 11: ...separator 11 Oil temperature 12 Oil charge and drain valve 13 Cooling water supply 14 Crankcase heating 15 Oil leakage drain of rotary shaft seal clamp coupling for 6 x 1 mm steel precision tube 1 2 B...

Страница 12: ...be chosen when a high oil temperature is expected due to arduous operating conditions such as a high ambient temperature of the compressor high engine room temperature a more than normal superheat of...

Страница 13: ...ed for compressor lubrication FIG 4 1 CONSTRUCTION OF THE COMPRESSOR 1 Crankcase 2 Cylinder jacket 3 Suction manifold 4 Discharge manifold 5 Cylinder liner with valve lifting mechanism 6 Cylinder head...

Страница 14: ...ll end The crankshaft is mounted in slide bearings consisting of interchangeable white metal lined steel bushes pressed into the bearing covers The crankshaft furnished with cast on counterweights is...

Страница 15: ...er liner by a powerful buffer spring For the function of this buffer spring see Chapter 6 par 6 3 Liquid Hammer Fig 4 3 only shows schematically the construction and operation of the suction and disch...

Страница 16: ...p valves The LP suction connection is fitted on the suction strainer housing in which a removable metal strainer element is provided for purifying the intake refrigerant gas Compressor type RC69 is pr...

Страница 17: ...provided with a paper filter element retaining the fine metal particles suspended in the oil The oil is drawn from the crankcase via the oil suction filter The pressures dilevered by the gear pump ar...

Страница 18: ...SYSTEM The lubrication of the compressor is effected under pressure the lubricating oil circuit is shown in fig 4 6 overleaf The pump draws the oil from the crankcase via a suction filter and feeds it...

Страница 19: ...re in the lubrication system The connection for the oil pressure gauge and the lubricating oil pressure safety switch is provided upstream the pressure regulator on the shaft seal housing The oil pump...

Страница 20: ...Refrigeration Division Grasso 4 GENERAL DESCRIPTION THE COMPRESSOR Page 4 8 Refrigeration Compressors Series RC9 v002 97 10 en...

Страница 21: ...tmospheric the pressure gauge indicates a negative value The scale of suction discharge and intermediate pressure gauges is adjusted to the refrigerant in the plant as besides the pressure scale also...

Страница 22: ...ar An auxiliary contact is provided for connecting a pilot lamp or a klaxon The permanently set contact differential is 0 3 bar so that the lubricating oil pressure should be at least 1 3 bar to cause...

Страница 23: ...ding on the compressor size one or more of the last named ports may be out of use The distributor has five positions In position 1 the control pressure is blocked and the valve lifting mechanisms are...

Страница 24: ...ed energized APPLICATION starting and min capacity control up to maximum capacity COMPRESSOR TYPE OPERATING CYLINDERS Each figure between brackets refers to the swept volume expressed as a percentage...

Страница 25: ...n one side of the valve housing which after being pressed and turned in the upright vertical position keeps the valve VALVE NO m non energized l energized APPLICATION starting minimum capacity control...

Страница 26: ...e evaporation of this liquids the temperature of the gas to be sucked by the HP cylinders is reduced The amount of liquid is controlled by a thermostatic expansion valve whose temperature bulb must be...

Страница 27: ...r compressors provided with capacity control a limited minimum allowable number of cylinders is operated direct by the control pressure the other cylinders can if required be cut in or out manually vi...

Страница 28: ...Refrigeration Division Grasso 6 OPERATION OF THE COMPRESSOR Page 6 2 Refrigeration Compressors Series RC9 v002 97 10 en...

Страница 29: ...ther the discharge stop valve the pressure gauge valves and in the case of two stage compressors the stop valves in the intermediate pressure line are open e In the case of a compressor provided with...

Страница 30: ...pressor and wait until it has achieved a constant operating temperature b Determine the difference between the indication of the oil pressure gauge and the suction pressure gauge This difference shoul...

Страница 31: ...compressor Setting is effected by turning the main spindle with a spanner after the cap on top of the housing has been removed The set value can be read from a graduated scale in the front cover The l...

Страница 32: ...Refrigeration Division Grasso 7 STARTING STOPPING AND ADJUSTMENT OF COMPRESSOR Page 7 4 Refrigeration Compressors Series RC9 v002 97 10 en...

Страница 33: ...ing is applied Water temperature must be higher than condensing temperature Crankcase heating if provided During compressor standstill the crankcase bottom side must remain warmer than the surrounding...

Страница 34: ...far as the object to be cooled is concerned Particularly in case of fully automatically operating installations for which little or no personnel is available the periodical inspection must not be negl...

Страница 35: ...mitted to mix different types of oil If another type of oil is used first remove all stale oil consequently also the oil in the filters oil pump crankcase shaft seal oil separator and oil drains of th...

Страница 36: ...to this connection point and put its open end at some safe place in the free air j Slowly open the pressure gauge stop valve so that the discharge gas still present in the compressor can escape via t...

Страница 37: ...ew all o rings including the centre seal of both upper filter housing f Place the gauze filter element and a new grey marked paper filter element in their corresponding filter cups MIND The paper filt...

Страница 38: ...RK All valve parts can be obtained separately h Carefully clean all valve parts and slightly oil them with compressor oil then reassemble the discharge valve MIND The sinusoidal springs should be fitt...

Страница 39: ...opped considerably and wait until the suction pressure ceases to fall or the oil lubricating pressure safety switch becomes operative MIND Immediately stop the compressor as soon as the oil lubricatin...

Страница 40: ...Refrigeration Division Grasso 9 COMPRESSOR MAINTENANCE Page 9 6 Refrigeration Compressors Series RC9 v003 98 11 en...

Страница 41: ...ety valve is leaking 8 Repair or renew C Suction pressure too high 1 Capacity control does not operate 1 Repair 2 Compressor capacity too small 2 Consult installation engineer 3 Suction pressure gauge...

Страница 42: ...ture 1 Lubricating oil pressure regulator not adjusted properly or defective 1 Re adjust or repair 2 Defective oil pressure and or suction pressure gauge 2 Repair or replace J Too low oil pressure 1 T...

Страница 43: ...e quick retrieval of the required parts the list and corresponding figures is divided into the following groups of parts GROUP OF PARTS PARTS LIST Page CORRESPONDING FIGURE No o Compressor housing wit...

Страница 44: ...Qty per cylinder head Qty per cover on 6 cylinder compressors only for 6 cyl compressors Qty x2 1 per cyl head in single stage compr and on LP side of two stage compr 1 per cyl head on HP side of two...

Страница 45: ...RC9 1 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 v003 99 06 en Refrigeration Compressors Series RC9 C3...

Страница 46: ...RC9 2 RC9 3 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 C4 Refrigeration Compressors Series RC9 v003 99 06 en...

Страница 47: ...t E KA20 with approval K KA20 Crankshaft E KA40 with approval K KA40 Crankshaft E KA60 with approval K KA60 22 15 202 22 15 212 22 15 402 22 15 412 22 15 602 22 15 612 1 1 1 1 1 1 2 cyl compressor 3 a...

Страница 48: ...0x1 5 23 06 000 27 06 600 09 02 150 09 01 150 09 03 150 1 1 1 1 1 1 mm thick 1 25 mm thick 1 5 mm thick 4 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9a 4 10a 4 11a 4 9b 4 10b 4 11b Valve lifting mechanism Plug...

Страница 49: ...RC9 4 RC9 5 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 v003 99 06 en Refrigeration Compressors Series RC9 C7...

Страница 50: ...RC9 6 RC9 7 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 C8 Refrigeration Compressors Series RC9 v003 99 06 en...

Страница 51: ...21x150 Suction valve ring 121x150x1 Set of discharge valves and springs Set of suction valve and springs 11 34 850 11 34 852 1 1 1 1 one set per cylinder one set per cylinder ROTARY SHAFT SEAL FIG RC9...

Страница 52: ...0x1 Nipple coupling 6G13 Tee coupling E6x6x6 Cylindrical pin 6x12 Steel ball W10 Spring 1 25x9 5x9 5x36 Plug Hex head bolt M6x35 Spring seat 18 10 150 26 14 501 19 37 467 19 37 417 11 46 718 11 46 418...

Страница 53: ...RC9 8 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 v003 99 06 en Refrigeration Compressors Series RC9 C11...

Страница 54: ...RC9 9 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 C12 Refrigeration Compressors Series RC9 v003 99 06 en...

Страница 55: ...on top Filter cup 25 Spring Ring nut 03 39 216 09 12 010 03 29 921 06 07 013 01 17 021 03 38 212 01 36 216 09 14 023 09 90 030 07 16 695 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 1 form one welded piece 2 2 1 2 2...

Страница 56: ...1 1 1 1 1 1 1 1 1 2 3 Coupling 12G21 Weldable coupling 6x11 03 38 212 03 46 028 1 1 SUCTION GAS STRAINER FIG RC9 11 1 2a 3a 4a 5a Suction strainer housing Hex haed bolt M16x60 Blind flange 89B Oilit r...

Страница 57: ...RC9 10 RC9 11 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 v003 99 06 en Refrigeration Compressors Series RC9 C15...

Страница 58: ...1 17 4 2 3 1 1 18 1 14 1 12 1 11 1 10 1 9 1 6 1 5 1 4 1 3 1 2 1 3 1 16B 1 16A 1 1 1 6 1 7 1 8 1 13 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 C16 Refrigeration Compressors Serie...

Страница 59: ...port I180x240 01 10 416 11 13 401 02 34 824 4 4 1 except 6 cylinder compressors ELECTRICALLY OPERATED CAPACITY CONTROL FIG RC9 13 1 2 3 4 5 6 6 1 7 8 9 10 11 12 13 14 15 15 1 16 Support I80x240 Suppor...

Страница 60: ...2 2 1 2 2 quantities per gauge STANDARD SAFETY SWITCH PANEL FIG RC9 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Panel 5x100 Hex head bolt M10x50 Spacer sleeve 17 1x2 3x34 Hex nut M10 Grommet 2 13 Cyl...

Страница 61: ...RC9 14 RC9 15 1 2 11 12 13 6 5 3 4 6 7 15 16 8 9 10 14 7 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 v003 99 06 en Refrigeration Compressors Series RC9 C19...

Страница 62: ...RC9 16 RC9 17 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 C20 Refrigeration Compressors Series RC9 v003 99 06 en...

Страница 63: ...upling element 61 1 for coupling element 91 1 for coupling element 182 1 4 5 6 7 Hub locking disc M16x82 Locking plate M16xM8 Washer M8 Hex head bolt M8x30 19 15 882 11 14 848 11 13 401 01 10 430 1 1...

Страница 64: ...ART NO SIZE PART NO SIZE PART NO SIZE PART NO RC29 SINGLE STAGE 98X112X1 5 09 03 098 48X58X1 5 09 03 048 RC49 98X112X1 5 09 03 098 67X81X1 5 09 03 067 RC69 98X112X1 5 09 03 098 84X98X1 5 09 03 084 RC2...

Страница 65: ...RC9 18 Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 v003 99 06 en Refrigeration Compressors Series RC9 C23...

Страница 66: ...Refrigeration Division Grasso STANDARD ILLUSTRATED PARTS LIST RC9 C24 Refrigeration Compressors Series RC9 v003 99 06 en...

Страница 67: ...Refrigeration Division Grasso v002 97 10 en Refrigeration Compressors Series RC9...

Страница 68: ...genbosch The Netherlands Phone 31 0 73 6203 911 Fax 31 0 73 6231 286 E Mail products grasso nl Grasso GmbH Holzhauser Stra e 165 13509 Berlin Germany Refrigeration Technology Phone 49 0 30 43 592 6 Fa...

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