GEA Bock F88 Скачать руководство пользователя страница 18

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96440-02.2020-DGbRu

5.7  Start-up

  Check that the safety and protection devices (pressure switch, motor protection, electrical 

contact protection measures, etc.) are all functioning properly.

  Switch on the compressor and allow to run for a minimum of 10 min.
 

Check the oil level

 

by

: The oil must be visible in the sight glass.

5.8  Avoiding slugging

To prevent slugging:

  The complete refrigeration system must be properly designed.
  All components must be compatibly rated with each other with regard to output  

(particularly the evaporator and expansion valves).

  Suction gas superheat at the compressor input 

should be min. 7 - 10 K.

 (check the setting  

of the expansion valve).

  The system must reach a state of equilibrium. 

  Particularly in critical systems (e.g. several evaporator points), measures are recommended such 

as replacement of liquid traps, solenoid valve in the liquid line, etc. 

 

There should be no movement of coolant whatsoever while the compressor is at  
a standstill.

WARNING

Ensure that both shut-off valves are open before starting the 

compressor!

ATTENTION

If larger quantities of oil have to be topped up, there is a risk of 

oil hammer effects.  

If this is the case check the oil return!

ATTENTION Slugging can damage the compressor and cause refrigerant to 

leak.

To prevent oil slugging:

  The oil return from the oil separator must be guided back at the intended connection (D1) on the 

compressor housing.

  A direct oil return into the suction line from the oil separator is not permissible.
  Ensure that the oil separator is properly dimensioned.

5.9  Oil separator

ATTENTION Oil slugging can result in damage to the compressor.

5

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 Commissioning

Содержание Bock F88

Страница 1: ...GEA Bock F88 F88 2735 FX88 2735 F88 3235 FX88 3235 Assembly instructions 96440 02 2020 Gb Translation of the original instructions...

Страница 2: ...f the compressor can lead to serious or fatal injury Observe the safety instructions contained in these instructions These instructions must be passed onto the end customer along with the unit in whic...

Страница 3: ...l 4 7 Laying suction and discharge lines 4 8 Operating the shut off valves 4 9 Operating mode of the lockable service connections 4 10 Drive 5 Commissioning 16 5 1 Preparations for start up 5 2 Pressu...

Страница 4: ...parable training which enables personnel to assemble install maintain and repair refrigeration and air conditioning systems Personnel must be capable of assessing the work to be carried out and recogn...

Страница 5: ...ally explosive environments These assembly instructions describe the standard version of the compressor named in the title manufactured by GEA Bock GEA Bock refrigerating compressors are intended for...

Страница 6: ...lt or coupling with oil pump lubrication 2 1 Short description Fig 1 Fig 2 Transport eyelet Valve plate Cylinder cover Suction shut off valve Leak oil drain hose Shaft end Base plate Dimension and con...

Страница 7: ...BC12756A001 SE55 19 28 GEA Bock GmbH 72636 Frickenhausen Germany 1 Type designation 2 Machine number 3 Rotation speed minimum with a corresponding displacement 4 Rotation speed maximum with a correspo...

Страница 8: ...own in the diagrams Please note the significance of the shaded areas Thresholds should not be selected as design or continuous operat ing points Permissible ambient temperature 20 C 60 C Max permissib...

Страница 9: ...n range Reduced suction gas temperature Evaporating temperature C Condensing temperature C Suction gas superheat K Suction gas temperature C Permissible rotation speeds 500 1800 rpm Maximum permissibl...

Страница 10: ...r as long as possible and prevent the ingress of air Check the compressor for transport damage before starting any work 4 1 Storage and transport Use transport eyelet Do not lift manually Use lifting...

Страница 11: ...x Ma stab 1 1 Wasserwaage f r Indesign Der Lieferant mu sicherstellen dass die Ware in einwandfreiem Zustand angeliefert wird Korrosions schutz Verpackung f r sicheren Transport Rz 25 Rz 160 s 25 z y...

Страница 12: ...sk of damages Overheating can damage the valve Remove the pipe supports from the valve for soldering Only solder using inert gas to inhibit oxidation products scale 4 6 Start unloader external An inte...

Страница 13: ...ng and vibration behaviour Important Start unloader may only be employed during the starting phase Check the solenoid valve and the non return valve regularly for tightness In addition we recommend to...

Страница 14: ...nter clockwise as far as it will go The shut off valve is then fully open and the service connection is closed Fig 23 Opening the service connection Spindle 1 2 1 rotation to the right clockwise The s...

Страница 15: ...t GEA Bock recommends the direct drive with centring a coupling housing accessory ATTENTION Faulty alignment results in premature failure of the coupling and bearing damage CAUTION Risk of injury Moun...

Страница 16: ...pressor DANGER Risk of bursting The compressor must only be pressurised using nitrogen N2 Never pressurise with oxygen or other gases The maximum permissible overpressure of the compressor must not be...

Страница 17: ...nter Therefore run the system every 4 weeks for 10 minutes CAUTION Risk of injury Contact with refrigerant can cause severe burns and skin damage Avoid contact with refrigerant and wear personal prote...

Страница 18: ...icularly in critical systems e g several evaporator points measures are recommended such as replacement of liquid traps solenoid valve in the liquid line etc There should be no movement of coolant wha...

Страница 19: ...rating safety and service life of the compressor we recommend perform ing service and checking work at regular intervals of time Oil change In series plants produced in the factory not mandatory In fi...

Страница 20: ...ional regulations 7 Accessories When the compressor is at a standstill refrigerant diffuses into the lubrication oil of the compressor housing depending on pressure and ambient temperature This reduce...

Страница 21: ...it pilot valve with sealing ring and tighten with 15 Nm Wet thread sides with ester oil Insert magnetic coil fasten it with knurled nut and connect it Fig 29 Before start up remove the cover at the ca...

Страница 22: ...TENTION Capacity regulated operation alters the gas speeds and pressure ratios of the refrigerating plant Adjust the suction line routing and dimensioning accordingly do not set the control intervals...

Страница 23: ...x works sight glass top edge Oil charge sight glass centre Rotation speed range Oil sump heater Flywheel belt pulley Shaft coupling Discharge line DV Suction line SV m 3 h kg mm inch mm inch Ltr Ltr r...

Страница 24: ...K Schauglas Sight glass L Anschluss W Connection th V Anschluss ls Connection oi P Anschluss l Connection oi Q Anschluss lt Connection oi L L tansc Typ type Teile Nr part no Typ type Teile Nr part no...

Страница 25: ...ckable 7 16 UNF B Connection discharge side not lockable 1 8 NPTF B1 Connection discharge side lockable 7 16 UNF B2 Connection discharge side not lockable 7 16 UNF C Connection oil pressure safety swi...

Страница 26: ...1 3 1 1 5 1 3 2 1 3 3 1 3 7 1 5 1 1 5 2 1 5 13 and 1 7 1 to 1 7 4 excepted 1 7 4 f are fulfilled Applied harmonised standards in particular EN ISO 12100 2010 Safety of machinery General principles for...

Страница 27: ...y questions about installation operation and accessories please contact our technical service or specialist wholesaler and or our representative The GEA Bock service team can be contacted by phone wit...

Страница 28: ...49 0 7022 9454 0 Fax 49 0 7022 9454 137 gea com gea com contact GEA Group is a global engineering company with multi billion euro sales and operations in more than 50 countries Founded in 1881 the com...

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