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NE-M Installation Guide

H5692448

850050111

Issue 03 August 2017

16

Installation

Follow all site engineering instructions. This section is provided only as a guide.

Preparation

Safety

Read and follow all safety statements, warnings, and precautions in the Safety section of this manual and manuals of all
other equipment before installing, maintaining or repairing the equipment.

Installation Tools

You will need the following tools.

•

Wire cutters and strippers

•

Heat shrink gun

•

Digital meter with an accuracy of ±0.02%

•

Screw drivers (flat-blade and Phillips)

•

ESD wrist strap

•

24 or 48V test load

•

Calibrated clamp-on dc current meter (0.1 ADC
sensitivity)

•

Torque wrench

•

Sockets -: SAE and metric
5/16”, 7/16”, 9/16”, 19 mm, etc.

•

12" extension for socket

•

Masonry drill kit as required

•

Compression tool for installation of various
compression lugs

•

Protective canvas

•

Insulating rubber mat

•

Standard insulated installation tools, screwdrivers,
etc.

•

Windows-based personal computer laptop (PC) and
cable to connect the PC communications port to
the local port of the controller or a CAT5 LAN cable.
(Optional. See the controller manual for more
information).

Equipment Identification

Identify the equipment you have received. Follow procedural steps which match the equipment being installed.

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Содержание Infinity M Series

Страница 1: ...Power Systems Infinity M 1 NE M High Capacity With Horizontal Distribution NE M systems with left and right vertical distribution use installation guide document CC848815325 1 Trademark of General El...

Страница 2: ...D on BIC 10 27 Install PV AC Partition Kit NE M Eco systems only 27 Connect Input Power 30 Install Battery Trays 33 Install Batteries 33 Tray Mounted Batteries 33 External Batteries 34 Connect Batteri...

Страница 3: ...4 Open String Alarm OS BSL 72 84 Aux Major AMJ BSL 64 84 Aux Minor AMN BSL 66 84 Low Voltage Disconnect Active LVD1 BSL 84 84 Low Voltage Disconnect Active LVD2 LVD2R BSL 61 62 84 External Boost Optio...

Страница 4: ...ews 28 Figure 28 Partition Labels 28 Figure 29 Partition Insert 29 Figure 30 Label Input Panel 29 Figure 31 Label Input Panel Cover 29 Figure 32 Input Power Terminal Block Positions 30 Figure 33 Recti...

Страница 5: ...nnium II 58 Figure 79 Insert Rectifier 58 Figure 80 Open Rectifier Door 59 Figure 81 Close Rectifier Door 59 Figure 82 Open Rectifier Door 59 Figure 83 Remove Rectifier 59 Figure 84 Inventory Screen 6...

Страница 6: ...Document Title Infinity M Product Line Brochure Specifications and Ordering Guide H5692448 AD NE System 24V and or 48V Assembly Drawing CC848815341 Galaxy Pulsar Plus 2 Family Product Manual 108994645...

Страница 7: ...s 2 3 or 4 13U 18U or 22U systems Panels Bullet Positions Selectable Bullet Positions Bolt In Breakers Fuses DC Voltage Primary only or Primary and Secondary Selectable distribution options Universal...

Страница 8: ...sted from PV arrays Recommended for all rectifier positions in Eco systems Controller Pulsar Plus Eco features included PV Gen Set etc 4 REQUIRED Eco rectifiers in all DC PV or solar powered rectifier...

Страница 9: ...NE M Installation Guide H5692448 850050111 Issue 03 August 2017 9 Figure 1 Block Diagram...

Страница 10: ...age Probes External Ambient Temperature Probes Battery Shunt DC distribution options Bullet Terminal Panels 26 position Fit in 1 distribution position Single Voltage 24V or 48V or Selectable Voltage p...

Страница 11: ...contactor control and monitoring dc Distribution monitoring Standard and Programmable Alarms Extensive Voltage Current Temperature and Binary Input monitoring Standard and programmable Office Alarm re...

Страница 12: ...ng range It is mounted on the door of the distribution box Figure 5 NE830 Display Fully independent of the main system controller Displays one or two system voltages and battery state Single voltage s...

Страница 13: ...40 Vac NE850 Slot Filler 6 REQUIRED Eco rectifiers in all DC PV or solar powered rectifier positions RECOMMENDED Eco rectifiers in all Eco system rectifier positions NOT RECOMMENDED non Eco rectifiers...

Страница 14: ...disconnects Half height and third height systems can be mounted on floor mounted VRLA strings or on GE Universal Battery Stands Battery Monitoring Features Open String OS Alarms Emergency Power Off EP...

Страница 15: ...s to 250A TPS fuse holders for fuses to 70A GMT Fuse Module 6 position 12 Bolt in positions KS22012 circuit breaker TPL C Fuse holders Distribution Panel Positions System Distribution Panel Positions...

Страница 16: ...lat blade and Phillips ESD wrist strap 24 or 48V test load Calibrated clamp on dc current meter 0 1 ADC sensitivity Torque wrench Sockets SAE and metric 5 16 7 16 9 16 19 mm etc 12 extension for socke...

Страница 17: ...If using Equivalent Floor Anchors make sure the floor anchors are rated for this application Note An optional Supplemental Frame without controller may be located on either side of the Initial Frame...

Страница 18: ...ounted in any standard 23 equipment mounting rack or frame with EIA 310 standard 1 3 4 rack spaces or 1 standard rack spaces The brackets are 36 75 21U tall Comcode CC848819607 kit provides two bracke...

Страница 19: ...1 centers Figure 15 Ground Frame Battery or Battery Stand Mounted Frame If required by local code or practice battery or battery stand mounted frames may be grounded to the frame or chassis of the oth...

Страница 20: ...bitor such as NO OX Torque to 240 in lb 9 16 socket Figure 17 CO Ground Landing Lug landings are 3 8 on 1 centers Lugs not provided Connect Supplemental Frame This section applies only to installation...

Страница 21: ...Primary voltage buses and Return buses in both cabinets 4 places Secure with 3 8 hardware provided Torque to 240 in lb 27 Nm 9 16 socket 3 Attach T Bus bars as shown 4 places Secure with 5 16 hardware...

Страница 22: ...tage Distribution Panels in their bottom shelf positions Yes go to step 1 No go to next section 1 Two 4 0 AWG cables will be installed between the two frames connecting their secondary buses together...

Страница 23: ...hrink to the lug shanks c Connect the cables to the hole sets Apply No Ox Usethe bolts removed in a and the 5 16 hardware supplied d Torque to 135 in lbs 5 Route both new 4 0 Flex cables up through th...

Страница 24: ...of Millennium II Controller Connect Battery Shunt Cable 3 Connect 20 ft 2 wire cable 850052873 bare ends to BIC 10 TB1 BL to SH W to SH 4 Route cable to Millennium II Controller P6 5 Connect wires to...

Страница 25: ...e panel if present has both Alarms for the Primary voltage in the both frames should be factory jumpered together 7 a Verify that all supplemental frame breaker panel Primary voltage FAJ alarms are ju...

Страница 26: ...nique addressed using RPM SW1 and DW2 rotary switches refer to RPM manual 11 Move 560 Ohm resistor from RPM in Initial frame to the last RPM in the daisy chain in the Supplemental frame Only the last...

Страница 27: ...M Eco systems power some rectifiers from PV photo voltaic or solar array and others from ac typically a generator Each terminal block powering rectifiers can be connected to either PV or ac but not b...

Страница 28: ...er 4 captive screws Figure 27 Input Panel Screws 2 Apply labels onto PV AC Partition as shown Place PV WIRING label on the left PV side of partition Place the AC WIRING label on the right AC side of p...

Страница 29: ...nal Blocks and spacer block to the right snugly against the Partition The Partition lower edge will be under the Terminal Block on its left 7 Tighten screws securing all DIN spacer blocks s to the lef...

Страница 30: ...TION Equipment Damage PV inputs must be current limited to 11A maximum Terminal Block are arranged to allow addition of shelves to the bottom and terminal blocks from the inside out Shelves 1 through...

Страница 31: ...tifier pair Figure 34 shows rectifier AC dual feed jumper positions Figure 36 Input Jumper Dividers 3 Install AC bridging jumpers connecting each AC fed rectifier pair L1 positions Install AC bridging...

Страница 32: ...32 6A 75A 0 87 0 5 15 50 derated 1 1 2 24 6 2 60A 3 6 52 2A 75A 0 87 0 8 7 80 derated 1 AC Feeds NE0100AC24xxxx and NE050AC48xxxx at 200 240V or 200 277V 15A NE055AC48xxxx at 200 240V or 200 277V 16A...

Страница 33: ...he literature accompanying the batteries Use only insulated tools CAUTION Equipment Damage Equipment frame anchoring load rating and seismic zone rating should be verified before field installing tray...

Страница 34: ...erconnect two inter cell bus bars to configure two 24V battery strings per the battery manufacturer s instructions Figure 42 Battery Inter Cell Bus Bars 4 Attach the battery securing top rail External...

Страница 35: ...terminated to the distribution panel Battery Disconnect Switch Connection Step Action 1 Ensure disconnect switch is in the OFF position downward prior to making any connections Remove the two 6 32 sc...

Страница 36: ...ttery manufacturer s specification Figure 45 Battery Cable 48V 24V Battery Strings Connect the 2 0 cable between the V post of the right most battery of the left string and the input bus of the left d...

Страница 37: ...t most battery Torque to battery manufacturer s specification Figure 47 Battery Return Cable 48V 24V Battery Strings Connect the factory wired battery return cables to the V posts left most posts of b...

Страница 38: ...Anderson Pigtail terminal to the Positive right most battery terminal Negative Anderson Pigtail terminal to the Negative left most battery terminal Torque to battery manufacturer s specification Figur...

Страница 39: ...ut bus of the disconnect switch Torque to battery manufacturer s specification Figure 51 Battery Cable Direct 48V 24V Battery Strings Connect the 2 0 cable between the V post of the right most battery...

Страница 40: ...ocal code or practice treat with an oxidation inhibitor such as NO OX Torque to 240 in lb 9 16 socket Notes Lug Landings are 3 8 on 1 centers spaced 1 30 apart For lugs wider than 1 25 use every other...

Страница 41: ...ses until the load equipment is ready to be energized When a load is ready to be energized 1 Connect the load to the distribution panel 2 Install the circuit breaker of fuse CAUTION Equipment Damage E...

Страница 42: ...Landings 1 4 on 5 8 centers Secure Load and Return Cable connections with provided 1 4 20 nuts Torque to 65 in lb 7 16 socket 2 Verify voltage and polarity between the Return bus and each distribution...

Страница 43: ...2 1 4 inch lock washer 2 1 4 inch flat washer 2 3 8 16 nut 2 3 8 inch lock washer 2 3 8 inch flat washer Torque to 65 in lb 7 16 socket Torque to 240 in lb 9 16 socket 3 Verify voltage and polarity b...

Страница 44: ...r 24V installation see GMT Module Installation Guide Torque to 65 in lb 7 16 socket 2 Strip Load and Load Return wires 3 8 and secure in the GMT module terminal block Torque to 13 in lb screw driver 3...

Страница 45: ...onitoring Load Return bar may be at the top of the bolt in panel or at the top of the frame Kits include a load shunt that must be wired to an RPM Shunt Module to monitor the current Millennium II Con...

Страница 46: ...olt 2 3 8 inch lock washer 2 3 8 inch flat washer Torque to 240 in lb 9 16 socket Note Load Return bar for bolt in panel may be at the top of the bolt in panel or at the top of the frame Figure 65 Bol...

Страница 47: ...the AC voltage supplied matches the AC input voltage of the rectifiers 5 Verify all cables are properly installed for the distribution and labeled as 48 V or 24 V 6 Examine to assure no sharp corners...

Страница 48: ...cards Step Action Pulsar Plus Configuring Individual Alarm Output Contact Type Close on or Open on alarm The factory default configuration for all alarm outputs is Open On Alarm on alarm Is this acce...

Страница 49: ...able contains the alarms along with the factory default alarm assignments to user relays R1 R7 Utilize the web interface to change any of the alarm user relay alarm assignments Table 3 Alarm Defaults...

Страница 50: ...determined primary output bus It is suggested that an insulated tool be used to set the jumpers See Figure 69 Figure 71 1 Wire Jumper Pulsar Plus Connect Controller Wiring Pulsar Plus All connections...

Страница 51: ...nt wire harness plugs into this connector This wire set has a purple wire with a Faston receptacle for connecting the Open String Alarm from field installed battery disconnect breakers Table 4 Analog...

Страница 52: ...the non grounded side of a dc bus 24V 48V to create the standard Auxiliary Power Major alarm Generator Running in Eco applications 4 O Plant Battery Test Group Standby TR GSTR Dedicated input to be m...

Страница 53: ...W UR5 18 R G UR5_C RFA Rectifier Fail 9 W R UR6 19 R W UR6_C MRFA Multi Rectifier Fail 10 BK R UR7 20 R BK UR7_C HV High Voltage Generator Maintenance 5 Network LAN Connection Optional Connect to net...

Страница 54: ...the front of the controller RS 232 is DCE Data Communication Equipment Figure 73 Local Port Pulsar Plus Install Millennium II Note The controller is factory installed connected to the NE M equipment...

Страница 55: ...installed 2 Remove the two screws holding the board at the top 3 Holding the board on both sides slowly but firmly remove the alarm board from the P8 connector 4 Connect the new alarm board to P8 and...

Страница 56: ...connector This wire set has a purple wire with a Faston receptacle for connecting the Open String Alarm from field installed battery disconnect breakers Table 7 Power and Sense Signals Millennium II P...

Страница 57: ...tion for a LAN and or Craft port connection Connector P2 provides a standard RJ45 shielded receptacle connection for a standard Cat 5 connection to the controller s 10 100Base T port This port has two...

Страница 58: ...See the controller manual and instructions accompany the options Install Rectifiers Converters Rectifier Converter Installation Procedure Step Action CAUTION Improper Operation Install only Eco recti...

Страница 59: ...supplied Install optional air filter by placing it inside the faceplate 7 Swing the faceplate closed until it is secured by the latch Figure 81 Close Rectifier Door 8 Verify green LED and only green L...

Страница 60: ...8 Verify all LEDs are green on the controller and the display is visible with the proper voltage shown 9 Increase the system load current to 20 amperes 10 Install rectifier in the next position 11 Wa...

Страница 61: ...sitions are displayed with the Eco leaf in the controller web main screen25 Figure 85 Figure 84 Inventory Screen Figure 85 Main Screen web 24 RECOMMENDED Eco rectifiers in all Eco system rectifier pos...

Страница 62: ...on To do so perform the following steps Step Action Is the NE830A factory installed No go to Step1 Yes no action required Go to next section 1 Connect and wire to field installed NE830A 2 Install wiri...

Страница 63: ...ter Button Enter a sub menu or confirms a parameter change Go to the Main Menu from the Normal display ESC Button Go up one menu level or exits a parameter change without saving Step Configuration Att...

Страница 64: ...battery type Flooded or Valve Regulated sealed This parameter is used in reserve time prediction and enhanced battery test features Move the cursor to the field and use the or key to adjust the thresh...

Страница 65: ...ter change ESC Escape Go up one menu level or exits a parameter change without saving Menu Menu Go to the Main Menu Help Help Display available Help information The Millennium II controller s primary...

Страница 66: ...Act of 2005 Started in 2007 3 Batteries Model The configuration of this field selects the installed battery type from a list of pre defined battery types used in reserve time prediction and enhanced b...

Страница 67: ...uide H5692448 850050111 Issue 03 August 2017 67 4 Plant Shunt Supplemental Frame if equipped Menu Configuration Shunt Plant Shunt Shunt2 Set to Battery AMP2 Set to 2000 13U systems or 3000 18U 22U sys...

Страница 68: ...een for no alarms and the system rectifier voltage should be displayed 7 If Slope Thermal Compensation STC is active disable STC Menu Configuration Batteries Batt Temp Management Temperature Comp 8 Ch...

Страница 69: ...ltage Menu Configuration Float Settings Voltage Alarms BD 2 Adjust the load to 50 amperes 3 Verify the BD alarm occurs when the system voltage decreases to BD threshold 4 Verify the BD alarm clears on...

Страница 70: ...oller command Menu Control Operations Disconnects 2 Verify the controller reports a Contactor Open alarm 30 3 Close the contactor by controller command 4 Verify the alarms clear and the controller ret...

Страница 71: ...he Menu Control Operations Uninstall Equipment command for any rectifier that was removed while unpowered MAJ Multiple AC Fail ACF amber Multiple Units green Multiple rectifiers not receiving AC power...

Страница 72: ...failed A rectifier high voltage shut down 31 1 Verify that there is no obstruction of the airflow path and fans are turning 2 Reset the rectifier by removing the rectifier waiting approximately 30 sec...

Страница 73: ...ontroller 1 Remove controller and reset the rectifiers by removing the rectifiers waiting approximately 30 seconds and replacing the rectifiers 2 If output voltage does not go to set point previously...

Страница 74: ...e s MAJ Contactor Open Norm green Red One or more LVD contactors are manually forced open Place disconnect switch s in ON position MIN Battery High Temperature Norm green green Batteries have exceeded...

Страница 75: ...slot If so perform the following steps 2 Remove the controller input power connector for 1 minute and then reset 3 If problem persists replace controller with new controller board 4 If problem persis...

Страница 76: ...r conditions with blinking red LEDs 2 Correct communication with each device 3 Issue the Menu Control Operations Uninstall Equipment command This only removes this alarm for unconnected devices 4 Repl...

Страница 77: ...maximum display values 600A for loads 800A for battery Norm green green One or both QS871A shunt inputs is open circuit 1 Verify that the respective shunt has its green and yellow wire connections at...

Страница 78: ...tifier Converter Status LEDs with Controller Status information 3 Use the table below as a troubleshooting guide Rectifier Converter LEDs Table 11 Rectifier Converter LEDs LEDs 33 Condition Normal ope...

Страница 79: ...nit If fault remains and other units are functioning correctly replace unit Communication Fail Blinks to indicate the unit is not communicating with a system controller Remove and reinsert unit If fau...

Страница 80: ...mbly ports 1 are suitable for connection to intra building or unexposed wiring or cabling 2 can be connected to shielded intra building cabling grounded at both ends Grounding Bonding Network Connect...

Страница 81: ...TFLT 4 PCRVR 36 MNFO 68 TBST 5 PCRVC 37 BDO 69 TRTN 6 PCRVO 38 BDC 70 PBTR 7 PCREO 39 BDR 71 PBT 8 PCREC 40 ACFR 72 OS 9 PCRER 41 ACFC 73 TR1 10 PMJAR 42 ACFO 74 TEQ 11 PMJAC 43 RFAO 75 IN 5 12 PMJAO...

Страница 82: ...wer Major External 13 PMJEO 14 PMJEC 15 PMJER Power Major Visual 16 PMJVR 17 PMJVC 18 PMJVO Power Minor Audio 19 PMNAO 20 PMNAC 21 PMNAR Power Minor Visual 22 PMNVR 23 PMNVC 24 PMNVO Power Minor Exter...

Страница 83: ...TR1 General Purpose Input 4 Previously TEQ 74 IN 4 Previously TEQ General Purpose Input 5 Previously Engine Transfer 75 IN 5 Previously ETR General Purpose Input 5 RTN Previously Engine Transfer Retur...

Страница 84: ...external 1K ohm 2W current limiting resistor at the source if not using standard Lineage Power LVD circuit cards or controller This circuit is used to inform the controller that the monitoring circuit...

Страница 85: ...Table 15 TR Leads and Associated Rectifiers TR Signal Rectifiers Held OFF by TR Signal TR1 G01 G02 G09 G10 G17 G18 G25 G26 G33 G34 G41 G42 G49 G50 G57 G58 TR2 G03 G04 G11 G12 G19 G20 G27 G28 G35 G36...

Страница 86: ...ng guide Size as required by the National Electric Code NEC and or local codes Safety Tested Limits Refer to the equipment ratings to assure current does not exceed Continuous Load List 1 60 of protec...

Страница 87: ...sent on the ringer output connectors Use the following precautions in addition to proper job training and safety procedures Use only properly insulated tools Remove all metallic objects key chains gla...

Страница 88: ...pe and rating of fuse Das System ist ein Ger t der Schutzklasse I berspannungs Kategorie II Power Supply is a Class I equipment overvlotage category II Ausgangsspannungen und st me DC 58 V SELV Output...

Страница 89: ...n Installation Instructions Voltaje Voltage 24 48 Corriente Current Max 1200 A Frecuencia Frequency 50 60Hz Voltaje y corriente de salida Output Voltage and Current Temperatura m xima de operaci n Max...

Страница 90: ...ide H5692448 850050111 Issue 03 August 2017 90 Revision History Issue Date Comment 1 2016 April Initial release 2 2016 June Updated Table 2 3 2017 August Add Supplemental Frame update battery connecti...

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