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INSTALLATION AND OPERATION

 

SX TRANSISTOR CONTROL

 

 

 

Page 

1

 

 

July 1999

 

 

SEPARATELY EXCITED (SX) TRANSISTORIZED DUAL MOTOR CONTROLLERS 

INSTALLATION AND OPERATION MANUAL  

(IC3645SR3R404P2 & IC3645SR3R404P3)

 

 

 

 

Note: The information contained herein is intended to assist OEM's, Dealers and Users of electric 
vehicles in the application, installation and service of GE solid-state controllers. This manual does not 
purport to cover all variations in OEM vehicle types. Nor does it provide for every possible contingency to 
be met involving vehicle installation, operation or maintenance. For additional information and/or problem 
resolution, please refer the matter to the OEM vehicle manufacturer through his normal field service 
channels. Do not contact GE directly for this assistance.  

 

Copyright by General Electric Company July 1999

 

 

Section 1.0 

INTRODUCTION .......................................................................................................... 4 

 

 

 

1.1 

Motor Characteristics.................................................................................. 4 

 

1.2 

Solid-State Reversing.................................................................................. 5 

 

1.3 

Flexible System Application ........................................................................ 5 

 

1.4 

More Features with Fewer Components ........................................................ 5 

 

Section 2.0 

FEATURES OF SX FAMILY OF MOTOR CONTROLLERS .............................................. 5 

 

 

 

2.1   

 

Performance............................................................................................... 5 

 

2.1.1 

 

 

Oscillator Card Features........................................................................ 5 

 

2.1.1.a   

 

 

Standard Operation......................................................................... 5 

 

2.1.1.b   

 

 

Proportional Operation for Dual Motor Vehicles .................................. 6 

 

2.1.1.c   

 

 

Creep Speed .................................................................................. 6 

 

2.1.1.d   

 

 

Control Acceleration and 1A Time .................................................... 6 

 

2.1.2 

 

 

Current Limit ........................................................................................ 6 

 

2.1.3 

 

 

Braking................................................................................................ 7 

 

2.1.3.a   

 

 

Plug Braking .................................................................................. 7 

 

2.1.3.b   

 

 

Regenerative Braking to Zero Speed ................................................. 7 

 

2.1.3.c   

 

 

Pedal Position Plug Braking ............................................................ 7 

 

2.1.4 

 

 

Auxiliary Speed Control......................................................................... 7 

 

2.1.4.a          

 

Field Weakening............................................................................. 7 

 

2.1.4.b          

 

Speed Limits ................................................................................. 7 

 

2.1.5 

 

 

Ramp Operation ................................................................................... 7 

 

2.1.5.a         

 

Ramp Start .................................................................................... 7 

 

2.1.5.b   

 

 

Anti-Rollback.................................................................................. 7 

 

Table of Contents

 

Содержание IC3645SR3R404P2

Страница 1: ...rer through his normal field service channels Do not contact GE directly for this assistance Copyright by General Electric Company July 1999 Section 1 0 INTRODUCTION 4 1 1 Motor Characteristics 4 1 2 Solid State Reversing 5 1 3 Flexible System Application 5 1 4 More Features with Fewer Components 5 Section 2 0 FEATURES OF SX FAMILY OF MOTOR CONTROLLERS 5 2 1 Performance 5 2 1 1 Oscillator Card Fea...

Страница 2: ...tely Excited Controls 10 3 2 Outline SX 2 Package Size 11 3 3 Dual Motor Proportioning Drive Elementary 12 3 4 Dual Motor Proportioning Drive Input Output List 13 Section 4 0 TROUBLESHOOTING AND DIAGNOSTIC STATUS CODES 14 4 1 General Maintenance Instructions 14 4 2 Cable Routing and Separation 14 4 2 1 Application Responsibility 14 4 2 2 Signal Power Level Definitions 14 4 2 2 a Low Level Signals ...

Страница 3: ...ers 53 6 3 Start up Display Sequence 53 6 4 Outline Drawings 54 Section 7 0 TURN ANGLE POTENTIOMETER INSTALLATION 55 7 1 General 55 7 2 270 Degree Potentiometer Input 56 7 3 Turn Angle Input Volts vs Steer Wheel Degrees vs Handset Reading 57 Section 8 0 AUTO CALIBRATION OF ACCELERATOR BRAKE AND STEER ANGLE POTENTIOMETERS 58 8 0 General 58 8 1 Calibration of Accelerator Potentiometer 58 8 2 Calibra...

Страница 4: ...torque at low speed characteristic of the series motor is evident In a shunt motor the field is connected directly across the voltage source and is therefore independent of variations in load and armature current If field strength is held constant the torque developed will vary directly with the armature current If the mechanical load on the motor increases the motor slows down reducing the back E...

Страница 5: ...to the resistor causes the field current to be less or weakened With the field weakened the motor speed will increase giving the effect of overdrive To change the overdrive speed it is necessary to change the resistor value In a separately excited motor independent control of the field current provides for infinite adjustments of overdrive levels between the motor base speed and maximum weak field...

Страница 6: ...t separates a right from a left control or differentiates a control for a dual motor application from one intended for a single motor vehicle With this dual motor system as the steer reaches some pre selected turn angel approximately 15o the speed of the inside wheel decreases proportionally to the speed of the outside wheel This proportional decline will continue on a tangential path until the st...

Страница 7: ...erator in the top speed position Section 2 1 4 Auxiliary Speed Control Section 2 1 4 a Field Weakening This function allows the adjustment of the field weakening level in order to set the top speed of the motor The function is enabled when the armature current is less than the value set by Function 24 It is important to note that this function is used to optimize motor and control performance and ...

Страница 8: ...can be displayed to either the Dash Display or the Handset There are over 70 status codes that are available with the SX systems using Pump and Traction controls and the Truck Management Module TMM Along with the status code display from the TMM the SX control is capable of reducing the current to the motor alerting the operator of a critical fault condition Section 2 3 2 Status Codes Section 2 3 ...

Страница 9: ...ernal to the control card and are the power devices that operate the Line 1A and SP contactor coils On command from the control card these drivers initiate opening and closing the contactor coils All driver modules are equipped with reverse battery protection such that if the battery is connected incorrectly the contactors can not be closed electrically Section 2 3 8 Selectable Truck Modes Through...

Страница 10: ...umber Argument 02 Control Type SH Separately Excited Control Plugging SR Separately Excited Control Regen to Zero Argument 03 Operating Voltage 1 120 volts 5 36 48 volts 2 24 volts 6 24 36 volts 3 36 volts 7 72 80 volts 4 48 volts Argument 04 Package Size D 6 86 X 6 67 R 6 86 X 8 15 U 8 66 X 8 13 W 8 66 X 10 83 Argument 05 Armature Current 2 characters 22 220 Amps 33 330 Amps 40 400 Amps etc Argum...

Страница 11: ...OUTLINE DRAWINGS ELEMENTARY DRAWINGS AND INPUTS OUTPUTS SX TRANSISTOR CONTROL Page 11 July 1999 Section 3 2 Outline SX 2 Package Size ...

Страница 12: ...ANGLE POT BDI INTERRUPT 12V FOR TACH SIGNAL STEER PUMP FIELD STEER PUMP ARM P11 P18 PLUG RGN OUTPUT P7 P12 P6 P2 P1 P3 P4 P5 LEFT CONTROL MASTER RIGHT CONTROL SLAVE TO PUMP CONTROL POSITIVE TO PUMP CONTROL POSITIVE PIN 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION CLOCK OUT TMM7A POWER SUPPLY 5V Y PLUG CONNECTIONS DATA OUT ENABLE OUT NEGATIVE COMMON 5 V CONT STORE IN I MOTOR VOLTAGE OUT VALUE FUNCTION SE...

Страница 13: ...SIGNAL 12V 12 STEER ANGLE POT WIPER 13 BRAKE POT WIPER 14 TACHOMETER INPUT SIGNAL 15 TACHOMETER 12 VOLTS SUPPLY 16 MOTOR CURRENT COMPENSATION 17 LINE CONTACTOR DRIVER AND SUPPRESSION 18 STEER PUMP CONTACTOR DRIVER AND SUPPRESSION 19 STEER ANGLE POTENTIOMETER 5V SUPPLY 20 STEER ANGLE POTENTIOMETER NEGATIVE 21 PMT SIGNAL FROM SLAVE SLAVE KEY 22 BRAKE SWITCH INPUT 23 MOTOR CURRENT MOTOR TRACTION Y PL...

Страница 14: ...recharging before 80 percent discharged with periodic equalizing charges Visual inspection of GE contactors contained in the traction and pump systems is recommended to occur during every 160 hours of vehicle operation Inspection is recommended to verify that the contactors are not binding and that the tips are intact and free of contaminants GE does not recommend that any type of welding be perfo...

Страница 15: ...of cabling All cables and wires of like signal levels and power levels must be grouped together In general different levels must run in separate wire bundles as defined in the different classes identified above Intermixing cannot be allowed unless noted by exception Interconnecting wire runs should carry a level designation If wires are the same level and same type signal group those wires from on...

Страница 16: ...n the Dash Display for vehicles equipped with a Dash Display or made available by plugging a Handset into the plug Y location and then reading the status code With the status code number follow the procedures outlined in the status code instruction sheets to determine the problem Important Note Due to the interaction of the logic card with all vehicle functions almost any status code or control fa...

Страница 17: ...rcuit or loose connection going from the Y plug and the Dash Display or Handset Defective Dash Display or Handset Replace Dash Display or Handset NEG FU3 KEY SWITCH P1 P2 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 01 No seat switch or deadman switch input no voltage to P6 This status code will be displayed when P6 is less than 50 battery volts MEMORY RECALL NO CORRECTIVE...

Страница 18: ...o P4 Defective control Replace the controller unit KEY SWITCH P1 P2 P3 P17 P5 REVERSE SW FORWARD SW P4 SEAT SWITCH P6 L START SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 03 Reverse directional switch is closed on initial power up This status code will be displayed when P5 is greater than 60 of battery voltage at initial key switch on MEMORY RECALL NO CORRECTIVE ACTIONS...

Страница 19: ...PTION OF STATUS CAUSE OF STATUS INDICATION 05 Start switch fails to close This status code will be displayed when the accelerator P7 is calling for greater than 40 on time while the start switch P3 is less than 60 of battery volts MEMORY RECALL NO CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Traction Controller SYMPTOM Control will not operate POSSIBLE CAUSE Defective start switc...

Страница 20: ...tween directional switch es and battery positive or between directional switch es and P4 or P5 Check all control wires and connections shown in Trouble Shooting Diagram KEY SWITCH REVERSE SW FORWARD SW SEAT SWITCH L START SW P8 P7 ACCPOT P1 P2 P3 P17 P5 P4 P6 P9 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 08 Accelerator input voltage too low on power up after initial key ...

Страница 21: ...P5 and check wire for short circuit to positive side of directional switch Defective Control Disconnect wires and measure voltage at P4 and P5 Voltage should be less than 60 of battery volts KEY SWITCH P1 P2 P3 P17 P5 REVERSE SW FORWARD SW P4 SEAT SWITCH P6 L START SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 10 Steer angle potentiometer voltage is too high This status ...

Страница 22: ...onnect wire from P3 Check for short circuit from this wire to battery positive Resistance should be greater than 4 7K ohms Defective control Disconnect wire from P3 Measure voltage from P3 to negative Voltage should be zero if not replace control KEY SWITCH P1 P2 P3 P17 P5 REVERSE SW FORWARD SW P4 SEAT SWITCH P6 L START SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 12 St...

Страница 23: ... SW P22 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 15 Battery voltage is too low or control card is mis adjusted This status code will be displayed when the battery volts are less than 1 95 volts per cell at initial key switch on See table below MEMORY RECALL NO CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Traction Controller SYMPTOM Control will not op...

Страница 24: ...heck battery for proper open circuit voltage per table at right If voltage is excessive check battery charger for proper output voltage Check maximum battery volts at P1 and NEG NEG FU3 P1 NOMINAL BATTERY VOLTAGE MAXIMUM LIMIT VOLTS AT 2 40 VDC PER CELL 24 80 48 72 36 28 8 96 0 57 6 86 4 43 2 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 17 Brake pot is out of range This st...

Страница 25: ...ctive Replace control P1 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 21 Accelerator volts is too high This status code will be displayed when the accelerator voltage is greater than 4 5 volts MEMORY RECALL NO CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Traction Controller SYMPTOM Control will not operate POSSIBLE CAUSE Missing accelerator wiper input Ve...

Страница 26: ...Controller SYMPTOM Control will not operate POSSIBLE CAUSE Defective control Replace controller unit NO GRAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 24 Motor field current is high on start up in the forward direction This status code will be displayed when the current draw in the motor field is too high at start up in the forward direction MEMO...

Страница 27: ...ntroller unit P7 P8 P19 P12 P20 P23 P21 P13 ACC POT STEER ANGLE POT P7 P12 LEFT CONTROL MASTER RIGHT CONTROL SLAVE P10 P13 P16 P9 PY12 PY11 PY11 PY12 P8 P9 BRAKE POT TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 27 Power supply is less than 10 Volts DC This status code will be displayed when the power supply is less than 10 volts MEMORY RECALL YES CORRECTIVE ACTIONS TROUBLE...

Страница 28: ...r current condition 70 seconds Function 7 is mis adjusted to allow higher than normal motor field current Adjust function per OEM instructions NO GRAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 30 Slave control has had Master control card type selected This status code will be displayed when the control in the slave position has been programmed as...

Страница 29: ... slave control is not connected PY12 in the master control is not connected PY12 in the slave control is not connected PY11 in the master control is not connected Defective controller unit Replace controller unit PY12 PY11 PY12 PY11 MASTER CONTROL SLAVE CONTROL TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 32 This status code is generated when there is an RS232 transmission...

Страница 30: ...One control is displaying a different fault and did not transmit data Check other control for displayed status codes Defective controller unit Replace control PY12 PY11 PY12 PY11 MASTER CONTROL SLAVE CONTROL TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 34 Master control has had slave control card type selected This status code will be displayed when the control in the mast...

Страница 31: ...he slave control is not connected PY11 in the master control is not connected P21 in the slave control is not at battery volts when the key switch is turned on Verify the connection between P21 and the key switch Controller unit is defective Replace control PY12 PY11 PY12 PY11 MASTER CONTROL SLAVE CONTROL P1 P21 KEY SWITCH P1 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 36...

Страница 32: ...RAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 40 A 41 status code exists in the opposite control This status code will be displayed in the master control when the slave control is in thermal cutback and displayed in the slave control when the master control is in thermal cutback MEMORY RECALL NO CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuit...

Страница 33: ...BLE CAUSE Control is in thermal cut back Allow control to cool status code should disappear Defective control Replace controller unit NO GRAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 42 Motor armature offset voltage is too high This status code will be displayed when the voltage at the current sensor input is greater than 2 6 volts with no curre...

Страница 34: ...r unit NO GRAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 44 Armature transistor did not turn off properly This status code will be displayed when during control operation the armature transistor fails to turn off This will result in a PMT condition MEMORY RECALL YES CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Traction Controlle...

Страница 35: ...WER CONNECTIONS LEFT CONTROL POS A1 F1 NEG A2 F2 FIELD ARMATURE FU4 A1 A2 S1 S2 SP FU1 STEER PUMP FIELD STEER PUMP ARM TO PUMP CONTROL POSITIVE LINE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 46 Look Ahead test for A2 volts less than 12 of battery volts This status code will be displayed when the voltage at A2 is less than 12 of battery volts MEMORY RECALL NO CORRECTIVE ...

Страница 36: ...TION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 51 Capacitor volts are low before the line contactor closes This status code will be displayed during key on when the capacitor volts is less than 85 of battery volts at initial key switch on MEMORY RECALL NO CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Traction Controller SYMPTOM Line contactor does not close when...

Страница 37: ...control Replace controller unit NO GRAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 63 There is an open circuit in the steer pump contactor coil This status code will be displayed when P18 does not see battery voltage while the contactor is open MEMORY RECALL YES CORRECTIVE ACTIONS TROUBLE SHOOTING DIAGRAM Circuits valid for Traction Controller SYM...

Страница 38: ...line contactor coil Replace line contactor coil Defective control Replace controller unit KEY SWITCH P1 P2 P17 SP P18 L TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 65 There is a short in either the steer pump or the line contactor coil This status code will be displayed when either the steer pump or the line contactor coil is shorted MEMORY RECALL YES CORRECTIVE ACTIONS T...

Страница 39: ...battery negative B FU4 A1 A2 S1 S2 SP FU1 STEER PUMP FIELD STEER PUMP ARM TO PUMP CONTROL POSITIVE LINE POWER CONNECTIONS LEFT CONTROL POS A1 F1 NEG A2 F2 FIELD ARMATURE POWER CONNECTIONS RIGHT CONTROL POS A1 F1 NEG A2 F2 FIELD ARMATURE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 68 The PMT enable signal from the slave control to the master control drops below 5V This sta...

Страница 40: ...ring regen Intermittent battery plug connection POWER CONNECTIONS LEFT CONTROL POS A1 F1 NEG A2 F2 FIELD ARMATURE FU4 A1 A2 S1 S2 SP FU1 STEER PUMP FIELD STEER PUMP ARM TO PUMP CONTROL POSITIVE LINE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 77 Motor current is detected during regenerative braking This status code will be displayed when motoring current is detected durin...

Страница 41: ...LAVE CONTROL P1 P21 KEY SWITCH P1 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 83 A switch fault existed at the beginning of the potentiometer auto calibration routine This fault occurs when wither the seat switch is open or one or both of the forward reverse or start switches is closed when beginning the potentiometer auto calibration routine MEMORY RECALL NO CORRECTIVE A...

Страница 42: ... the master and slave controls PY11 in the slave control is not connected PY12 in the master control is not connected PY12 in the slave control is not connected PY11 in the master control is not connected Defective controller unit Replace control PY12 PY11 PY12 PY11 MASTER CONTROL SLAVE CONTROL P1 P21 KEY SWITCH P1 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 85 Faulty dat...

Страница 43: ...set out of the range identified below Defective controller unit Replace control Accelerator Pot Wiper voltage is greater than 4 5 volts Span voltage is less than 2 6 volts Steer Angle Pot Wheel must be straight Wiper voltage cannot be between 1 90 and 2 40 volts Circuits valid for Traction Controller Brake Pot Low brake pot wiper value of less than 0 75 volts NO GRAPHIC FOR THIS STATUS CODE TRACTI...

Страница 44: ...wever neither control will operate and both will continue to indicate the 201 status code until the slave control fault has been cleared TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 3XX Both controls will display status codes in the 3xx series i e 301 to 399 indicating a status code mismatch This status code will be displayed in both the master and the slave controls indic...

Страница 45: ...r control traction card unplug the Y plug if the dash display is in use and plug in the Handset to the plug location Y on the control card After installing the Handset tool plug the battery in and turn the key switch on The chart at the right details the start up display sequence that will occur START UP DISPLAY SEQUENCE Key Switch On Verify Each LED Segment 8 8 8 8 Maintenance Code Is Not Active ...

Страница 46: ...t can be disconnected before operation NOTE You can return to the segment check mode at any time by holding down the ESC key until 8888 appears in the display Section 5 3 2 Status Code Scrolling The SX family of controllers furnishes a function register that contains the last 16 stored status codes that shut down vehicle operation a PMT type fault that is reset by cycling the key switch and the ba...

Страница 47: ... at the time of vehicle development This setting must not be changed by field personnel without the permission of the OEM FUNCTION 3 NOT APPLICABLE This function is not applicable to this type of control and should not be adjusted FUNCTION 4 ARMATURE CURRENT LIMIT Push 4 This function allows for the adjustment of the armature current limit of the control The armature current limit at 50 on time is...

Страница 48: ...the top speed motor volts as a percentage of battery volts Range 100 to 0 of battery volts Setting 45 to 180 Resolution 0 7 per set unit Example Setting of 75 73 5 of battery volts FUNCTION 13 NOT APPLICABLE This function is not applicable to this control type and should not be adjusted FUNCTION 14 INTERNAL RESISTANCE COMPENSATION Push 14 This function is used when the Battery Discharge Indicator ...

Страница 49: ...n is not applicable to this control type and should not be adjusted FUNCTION 21 AUTO REGEN CURRENT LIMIT Push CONT 6 This function allows for the adjustment of the regen braking current limit when the brake pot is fully depressed The correlation between the function setting and the regen braking current limit is expressed by the following equation IR function setting 4 x 6 5 Range 52 to 409 amps S...

Страница 50: ...ature current at which minimum field current will be achieved Range 0 to 414 amps Setting 0 to 255 Resolution 1 625 per set unit Example Setting of 20 32 5 amps This FIELD WEAKENING START takes effect when the Mode 1 settings are called for by Function 1 FUNCTION 50 MODE 1 MINIMUM FIELD CURRENT Push CONT 3 This function allows the adjustment of the field weakening level in order to set the top spe...

Страница 51: ...1 FUNCTION 57 MODE 2 REGEN ARMATURE CURRENT LIMIT Push CONT 10 Same as Function 52 This REGEN ARMATURE CURRENT LIMIT takes effect when the Mode 2 settings are called for by Function 1 FUNCTION 58 MODE 3 CONTROL ACCELERATION Push CONT 11 Same as Function 48 This CONTROL ACCELERATION takes effect when the Mode 3 settings are called for by Function 1 FUNCTION 59 MODE 3 FIELD WEAKENING START Push CONT...

Страница 52: ...y Function 4 The function along with the maximum field current Function 8 sets the maximum torque of the motor The field weakening start setting is adjusted by Functions 49 54 and 59 This function sets the armature current at which minimum field current will achieved The ratio setting is adjusted by Functions 51 56 and 61 This function sets the ratio between armature and field current when transit...

Страница 53: ...ntenance Required Code The four LED s above the symbols indicate the active readout mode Section 6 2 1 Connections Connections are made to the Dash Display with five 5 22 gage wires to Plug Y of each control Shielded cable is required to eliminate signal interference Section 6 2 2 Part Number IC3645LXTDD T 3 T Traction Only P Traction Pump 3 Round Face with four display symbols For Custom Dash Dis...

Страница 54: ... Drawings g GE Electric Vehicle Motors Controls PY3 PY4 PY2 PY1 PY5 1 2 3 4 5 5 4 3 2 1 PY3 PY4 PY2 PY1 PUMP TRACTION BACK VIEW OF DISPLAY Wiring connections to Y plugs of Traction and Pump controls 2 45 62 2 3 20 81 3 0 19 4 8 2 00 50 8 PUMP TRACTION CONNECTOR OMITTED IF NOT REQUIRED 0 41 10 4 ...

Страница 55: ...ons can be found in Section 7 2 270 Degree Potentiometer Input As an example of control operation as compared to the input voltage the following series of events takes place in a left turn from the zero to 90 degree steer wheel position In the first 16 o of travel 2 15 to 1 90 volts there is no change to inside wheel speed Between 16o 1 90V and 78o 0 91V the inside motor will reduce its speed line...

Страница 56: ...86 o 66 o 71 o 85 o LEFT TURN RIGHT TURN 0 00V 2 15V Over Travel Reverse Direction and Re Accelerate Proportionally Reduces The Speed of the Left Motor As Steer Angle Increases No Speed Change No Speed Change Proportionally Reduces The Speed of the Right Motor As Steer Angle Increases Reverse Direction and Re Accelerate Over Travel 4 30V 270 DEGREE POTENTIOMETER FOR STEER ANGLE INPUT Figure 2 ...

Страница 57: ...5 Proportional Reduce 1 11 65 57 3 19 65 162 Proportional Reduce 1 83 20 93 2 47 20 126 Proportional Reduce 1 10 66 56 3 20 66 163 Creep Speed 1 82 21 93 2 48 21 127 Proportional Reduce 1 08 67 55 3 22 67 164 Zero Speed 1 80 22 92 2 50 22 128 Proportional Reduce 1 07 68 54 3 23 68 165 Zero Speed 1 78 23 91 2 52 23 128 Proportional Reduce 1 05 69 54 3 25 69 166 Zero Speed 1 77 24 90 2 53 24 129 Pro...

Страница 58: ...ibration of the Steer Angle Potentiometer When calibrating the steer angle pot program Function 22 to a value between 30 and 35 and then exit programming mode Cycle the key switch on and off to store the function setting When returning the key switch to the ON position make sure that the forward reverse and start switches are open and that the seat switch is closed If one of these conditions is no...

Страница 59: ...ssing the brake pedal Only one should be displayed Reopen the forward switch The truck will either return to a normal operating state or a 86 status code will appear on the dash display If the 86 code appears the span voltage from minimum brake pedal displacement to full brake pedal displacement in less than 1 volt This condition requires external adjustment to the brake pot prior to repeating the...

Страница 60: ... HS or PC None 19 20 20 Not Applicable HS or PC None 20 21 21 Auto Regen Current Limit HS or PC None 21 22 22 Autocalibration of Pots HS or PC For DD on power up 22 23 23 Not Applicable HS or PC None 23 24 24 Not Applicable HS or PC None 24 25 25 Monitor HS or PC GE Temporary Storage 25 26 26 Not Applicable HS or PC GE Temporary Storage 26 27 27 Not Applicable HS or PC GE Temporary Storage 27 28 2...

Страница 61: ...66 Not Applicable PC Only Reset to Zero Only 66 67 Not Applicable PC Only Reset to Zero Only 67 68 Not Applicable PC Only Reset to Zero Only 68 69 36 Not Applicable PC Only Reset to Zero Only 69 70 Not Applicable PC Only Reset to Zero Only 70 71 Not Applicable PC Only Reset to Zero Only 71 72 Not Applicable PC Only Reset to Zero Only 72 73 38 Not Applicable PC Only Reset to Zero Only 73 74 Not App...

Страница 62: ...r PC None 106 107 58 Mode 3 Control Acceleration HS or PC None 107 108 59 Mode 3 Field Weakening Start HS or PC None 108 109 60 Mode 3 Minimum Field HS or PC None 109 110 61 Mode 3 Ratio HS or PC None 110 111 62 Mode 3 Regen Current Limit HS or PC None 111 112 63 Brake Fault Multiplier PC Only None 112 113 Not Applicable PC Only OEM Read Only 113 114 Not Applicable PC Only OEM Read Only 114 115 No...

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