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1. 

Before initiating calibration procedure,

make sure crimper has been cycled five times.
To cycle, dial in a setting of 2.00 and run
crimper down to shutoff with no die set
loaded.

2. 

Install the “733” die set to calibrate the

machine using an 8G MegaCrimp

®

coupling. 

3. 

Set the digital readout setting to 5.20.

(Rotating the knob on top of switch box clock-
wise will increase the number; counterclock-
wise will decrease the number.  When chang-
ing the setting, always move to a higher num-
ber then down to the desired setting.
Example:  To change from 5.00 to 5.20, move
dial up to 6.00 then down to 5.20.)  The
readout figures may jump a number; i.e. 5.20
to 5.19 or 5.21. This will not affect the crimp OD.

4. 

Insert the coupling  into the die set

approximately 1/8” below top of die. (See
Photo 1.)

5. 

Slide the die cone assembly under the

ram until it stops against back locating pins
and push the crimp button and hold. Release
the button immediately when the pump stops.

6. 

Remover coupling and measure crimp diame-

ter, which should measure 1.000” ± .003”. (See
Page 9 for Measuring Crimp Diameter.)

7. 

If ferrule crimp diameter is not acceptable,

adjust actuator rod. (See Photo 2.)

a. To increase crimp diameter – Hold the 

1-1/16” actuator rod while loosening the
3/4” lock nut. Rotate the actuator rod clock-
wise (one full turn of the actuator rod will
change crimp diameter approximately
0.024”). Then tighten the lock nut down.

b. To decrease crimp diameter – Hold the 

1-1/16” actuator rod while loosening the
3/4” lock nut. Rotate the actuator rod
counter clockwise (one full turn of the actu-
ator rod will change crimp diameter approxi-
mately 0.024”). Then tighten the lock nut
down.

8. 

Repeat steps 3 through 7 to verify correct

crimp diameter. 

4

Make sure area under pusher cup is clear of die cone or die sets.

WARNING:

PHOTO 1

PHOTO 2

CLOCKWISE

Do not 

over-tighten 

lock nut.

CAUTION:

PC 707 Calibration Procedure

Содержание PC 707

Страница 1: ...Safety Operating Manual Power Crimp 707 Crimper Power Crimp 707 Crimper Ind 35019 AG Auto 428 7300 10 02...

Страница 2: ...imper and assemblies 2 Follow current GATES OPERATING MANUAL and CRIMP DATA for the Gates PC 707 crimper 3 Use only NEW UNUSED GATES hose and fittings 4 Wear SAFETY GLASSES 5 Keep hands clear of movin...

Страница 3: ...ions 6 8 Measuring Crimp Diameter 9 Maintenance 10 Power Crimper 707 Conversion from 115v to 230v 11 Schematic and Replacement Parts List 12 13 Trouble Shooting Guide 14 15 1 Serial No _______________...

Страница 4: ...7482 1231 78578 For GL Fittings Die Set 782 7482 1232 78579 For GL Fittings Die Set 783 7482 1233 78580 For GL Fittings Die Set 7C3 7482 1122 78941 For crimping clamp collar 5 8 Die Set 7C4 7482 1123...

Страница 5: ...bench connect hose assembly between crimper and pump 5 Connect receptacle on short cord of pump to plug on cord of switch box of the crimper If plug and receptacle do not match do not try to connect...

Страница 6: ...ops against back locating pins and push the crimp button and hold Release the button immediately when the pump stops 6 Remover coupling and measure crimp diame ter which should measure 1 000 003 See P...

Страница 7: ...MegaCrimp Pre Assembled Couplings 1 Cut hose to desired length 2 Using Gates Crimp Data Manual 35019 Ind 428 7365 Auto select the correct MegaCrimp coupling Or log onto www gates com ecrimp for the la...

Страница 8: ...to cage to make sure they are tight Tighten if necessary This could affect crimp if loose 6 Apply a thin layer of Molykote G grease to inside working area of die cone The layer of grease must be redi...

Страница 9: ...turn knob back up to the desired setting Digital readout numbers may jump a number e g 5 50 to 5 49 or 5 51 This will not affect crimp diameter of the coupling 12 Activate pump by pressing and holdin...

Страница 10: ...ing bent tube couplings use the same procedure as crimping straight end couplings Keep thread end of bent tube for ward to clear slot in pusher 18 To crimp a 45 or 90 block type cou pling follow the s...

Страница 11: ...Measure halfway down the crimped portion of the ferrule Sketch 2 Measuring Crimp Diameter FIG 1 SKETCH 2 DO NOT measure on top of part number stamps NOTE Target C O D Measured C O D Adjusted Setting...

Страница 12: ...general shop conditions change oil every 300 hours b Drain clean and refill the reservoir per pump operating instructions with Dextron II ATF or equivalent to within 1 2 of the top of the reservoir 4...

Страница 13: ...ce the shroud on the crimper 6 Unplug the pump from the crimper switchbox 7 Rewire the pump for 230V Note A 230V pump can be purchased Prod No 7481 0028 Part No 77811 Rewiring the Pump A Unplug the pu...

Страница 14: ...1 25 Top Actuator Nut 1 2 13 1 26 Bottom Actuator Nut 1 2 13 1 27 Actuator Locking Nut 1 2 20 new style only 1 7482 0115 78727 Backup Ring Large 1 7482 0789 78478 Die Cage includes eight 1 4 x 3 8 soc...

Страница 15: ...late 1 24 7482 0229 78734 Microswitch Actuator Rod 1 25 Top Actuator Nut 1 2 13 1 26 Bottom Actuator Nut 1 2 13 1 27 Actuator Locking Nut 1 2 20 new style only 1 7482 0115 78727 Backup Ring Large 1 74...

Страница 16: ...ferrule stem combination Check for proper digital readout setting Check calibration of crimper Change digital readout setting until an acceptable crimp diameter is obtained See page 9 Record new setti...

Страница 17: ...lace piston seals or piston Cylinder is leaking hydraulic fluid Replace piston seals Hose assembly will not fit through base Check width of the slot in crimper s base plate Width should plate of crimp...

Страница 18: ...16 NOTES...

Страница 19: ...tment The Gates Rubber Company 990 S Broadway P O Box 5887 Denver Colorado 80217 IMPORTANT Be sure to fill out the crimper registration card included with your equipment Also include the serial number...

Страница 20: ...The World s Most Trusted Name In Belts Hose And Hydraulics The Gates Rubber Company P O Box 5887 Denver Colorado 80217 5887 w w w gates com...

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