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Crimper Schematic for Serial #B14,000

and above and newer refurbished units.*

KEY

PROD.

PART

NO.

NO.

NO.

DESCRIPTION

QTY.

1

7253-0029

86967

8MB-8FPX Adapter

1

*2

—————-

———

Screw 3/8-16 x Hex HD

1

3

7482-0243

78737

Nut 1-8 Standard Hex (Special-

Grade 8)

8

*4

—————

———

Screw 1/2-13 x 1-1/4  S.H.C.S.

2

5

7482-6959

78751

Return Spring

2

*6

—————

———

Nut 1-14 w/Nylon Insert

1

7

7482-0105

78718

Piston Seal Kit Assembly

1

10

7482-0147

78732

“O” Ring 1-1/8 O.D. x 1 I.D. (Nitrile)

1

11

7482-0106

78719

Piston Rod

1

12

7482-0109

78722

Piston Rod Guide

1

13

7482-0118

78729

Spring Anchor

2

14

7482-0107

78720

Return Spring Anchor Channel

1

*15

—————

———

Washer 3/8 Plain

3

*16

—————

———

Nut 3/8-16 Hex

2

*17

—————

———

Lockwasher 3/8

1

*18

—————

———

Screw 3/8-16 x 2-1/4  S.H.C.S.

1

19

7482-0112

78725

Pusher Cup

1

20

7482-0111

78724

Tie Rod

4

*21

—————

———

Roll Pin 1/4 x 1

4

22

7482-0110

78723

Base Plate (Machine)

1

**

7482-0119

78730

Mounting Bracket

1

23

7482-0116

78728

Cylinder and Top Plate

1

24

7482-0229

78734

Microswitch Actuator Rod

1

*25

—————

———

Top Actuator Nut (1/2-13)

1

*26

—————

———

Bottom Actuator Nut (1/2-13)

1

*27

—————

———

Actuator Locking Nut (1/2-20,

new style, only)

1

**

7482-0115

78727

Backup Ring, Large

1

**

7482-0789

78478

Die Cage (includes eight

1/4 x 3/8 socket head shoulder

2

screws with 10-24 thread) 

halves

**

7482-0919

78758

Washers for Die Fingers

1

**

7482-0297

78747

Die Cone, No Notch

1

**

7482-0239

78737

Die Cone, Notched

1

**

7482-3011

78755

Molykote “G” Grease (3 oz. jar)

1

**

7253-86876

86876

8MB-8FPX90 Adapter

1

**

7482-0289

78745

Hose Assembly PC707

1

**

7482-0283

78742

Shroud only

1

**

7482-0280

78740

Readout Meter

1

**

7482-0291

78746

Die Finger Removal Tool (Magnet)

1

**

7482-1672

78749

Shoulder Screws for Die Fingers

8

SWITCH BOX

28

7482-0277

78739

Switch Box - Complete

with Wiring Harness

1

29

7482-0231

78735

Knob, Switch Box

1

30

7482-0054

78717

Crimp Switch

1

31

7482-0442

78252

Microswitch

**

7482-0747

78754

Wiring Harness, Switch Box

to Shroud for 115 Volt only

1

**

7482-0498

78748

Wiring Harness, Switch Box

to Shroud to convert

from 115  to 230 Volt

1

**

35019-FP

———

Face Plate

1

*These items can be purchased at most hardware stores-not stocked at Gates.

**Not shown on diagram.

Gates Power Crimp

®

707 Schematic and 

Parts List

Newer refurbished units have a serial

number with a -7R suffix.

*NOTE:

Содержание PC 707

Страница 1: ...Safety Operating Manual Power Crimp 707 Crimper Power Crimp 707 Crimper Ind 35019 AG Auto 428 7300 10 02...

Страница 2: ...imper and assemblies 2 Follow current GATES OPERATING MANUAL and CRIMP DATA for the Gates PC 707 crimper 3 Use only NEW UNUSED GATES hose and fittings 4 Wear SAFETY GLASSES 5 Keep hands clear of movin...

Страница 3: ...ions 6 8 Measuring Crimp Diameter 9 Maintenance 10 Power Crimper 707 Conversion from 115v to 230v 11 Schematic and Replacement Parts List 12 13 Trouble Shooting Guide 14 15 1 Serial No _______________...

Страница 4: ...7482 1231 78578 For GL Fittings Die Set 782 7482 1232 78579 For GL Fittings Die Set 783 7482 1233 78580 For GL Fittings Die Set 7C3 7482 1122 78941 For crimping clamp collar 5 8 Die Set 7C4 7482 1123...

Страница 5: ...bench connect hose assembly between crimper and pump 5 Connect receptacle on short cord of pump to plug on cord of switch box of the crimper If plug and receptacle do not match do not try to connect...

Страница 6: ...ops against back locating pins and push the crimp button and hold Release the button immediately when the pump stops 6 Remover coupling and measure crimp diame ter which should measure 1 000 003 See P...

Страница 7: ...MegaCrimp Pre Assembled Couplings 1 Cut hose to desired length 2 Using Gates Crimp Data Manual 35019 Ind 428 7365 Auto select the correct MegaCrimp coupling Or log onto www gates com ecrimp for the la...

Страница 8: ...to cage to make sure they are tight Tighten if necessary This could affect crimp if loose 6 Apply a thin layer of Molykote G grease to inside working area of die cone The layer of grease must be redi...

Страница 9: ...turn knob back up to the desired setting Digital readout numbers may jump a number e g 5 50 to 5 49 or 5 51 This will not affect crimp diameter of the coupling 12 Activate pump by pressing and holdin...

Страница 10: ...ing bent tube couplings use the same procedure as crimping straight end couplings Keep thread end of bent tube for ward to clear slot in pusher 18 To crimp a 45 or 90 block type cou pling follow the s...

Страница 11: ...Measure halfway down the crimped portion of the ferrule Sketch 2 Measuring Crimp Diameter FIG 1 SKETCH 2 DO NOT measure on top of part number stamps NOTE Target C O D Measured C O D Adjusted Setting...

Страница 12: ...general shop conditions change oil every 300 hours b Drain clean and refill the reservoir per pump operating instructions with Dextron II ATF or equivalent to within 1 2 of the top of the reservoir 4...

Страница 13: ...ce the shroud on the crimper 6 Unplug the pump from the crimper switchbox 7 Rewire the pump for 230V Note A 230V pump can be purchased Prod No 7481 0028 Part No 77811 Rewiring the Pump A Unplug the pu...

Страница 14: ...1 25 Top Actuator Nut 1 2 13 1 26 Bottom Actuator Nut 1 2 13 1 27 Actuator Locking Nut 1 2 20 new style only 1 7482 0115 78727 Backup Ring Large 1 7482 0789 78478 Die Cage includes eight 1 4 x 3 8 soc...

Страница 15: ...late 1 24 7482 0229 78734 Microswitch Actuator Rod 1 25 Top Actuator Nut 1 2 13 1 26 Bottom Actuator Nut 1 2 13 1 27 Actuator Locking Nut 1 2 20 new style only 1 7482 0115 78727 Backup Ring Large 1 74...

Страница 16: ...ferrule stem combination Check for proper digital readout setting Check calibration of crimper Change digital readout setting until an acceptable crimp diameter is obtained See page 9 Record new setti...

Страница 17: ...lace piston seals or piston Cylinder is leaking hydraulic fluid Replace piston seals Hose assembly will not fit through base Check width of the slot in crimper s base plate Width should plate of crimp...

Страница 18: ...16 NOTES...

Страница 19: ...tment The Gates Rubber Company 990 S Broadway P O Box 5887 Denver Colorado 80217 IMPORTANT Be sure to fill out the crimper registration card included with your equipment Also include the serial number...

Страница 20: ...The World s Most Trusted Name In Belts Hose And Hydraulics The Gates Rubber Company P O Box 5887 Denver Colorado 80217 5887 w w w gates com...

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