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The standard PC 707 crimper (P/N
7480-0043/77700) requires a 115V,
15A power source. It is possible to oper-
ate the crimper with a 230V, 15A power
source. However, a 230V wiring harness
must be purchased and the pump must
be rewired to use the PC 707 as a 230V
machine. If the crimper is not rewired
when operated at 230V, the LED digital
readout will be damaged. Other
problems may also occur if the PC 707 is
not operated using the proper power
source.

Instructions

1.

Purchase a new, 230V wiring har-
ness (Prod. No.: 7482-0498 / Part
No.: 78748).

2.

Unplug the pump from the power
source.

3.

Remove the shroud from the PC
707 by removing the two allen
screws on the front of the shroud.

4.

Replace the old wiring harness
between the digital readout meter
and the switchbox with the new,
230V wiring harness.

5.

Place the shroud on the crimper.

6.

Unplug the pump from the crimper
switchbox.

7.

Rewire the pump for 230V. Note: A
230V pump can be purchased
(Prod. No.: 7481-0028 / 
Part No.: 77811).

Rewiring the Pump

A. Unplug the pump from the wall

outlet.

B. Remove the coverplate on the

end of the motor control box and,
per the instructions on back of
coverplate, change the motor
leads to the 230V configuration.

C. Re-install the coverplate on the

motor control box.

D. Install a new, 230V, 15A male

plug on the power cord.

E. Check the plug types for the con-

nectors (one from the pump and
one from the crimper) between
the pump and the switch box.
Both plugs should be rated for at
least 230V and 15A to be used
with a 230V PC 707. If these
plugs are not rated to handle
230V and 15A, then replace both
plugs with nema L6-15 plugs.

After all the re-wiring is completed and
the plug and wire types checked (and
changed, if necessary), re-connect the
pump to the pump source and the
crimper.

Power Crimper 707 Conversion from 115V to 230V

Содержание PC 707

Страница 1: ...Safety Operating Manual Power Crimp 707 Crimper Power Crimp 707 Crimper Ind 35019 AG Auto 428 7300 10 02...

Страница 2: ...imper and assemblies 2 Follow current GATES OPERATING MANUAL and CRIMP DATA for the Gates PC 707 crimper 3 Use only NEW UNUSED GATES hose and fittings 4 Wear SAFETY GLASSES 5 Keep hands clear of movin...

Страница 3: ...ions 6 8 Measuring Crimp Diameter 9 Maintenance 10 Power Crimper 707 Conversion from 115v to 230v 11 Schematic and Replacement Parts List 12 13 Trouble Shooting Guide 14 15 1 Serial No _______________...

Страница 4: ...7482 1231 78578 For GL Fittings Die Set 782 7482 1232 78579 For GL Fittings Die Set 783 7482 1233 78580 For GL Fittings Die Set 7C3 7482 1122 78941 For crimping clamp collar 5 8 Die Set 7C4 7482 1123...

Страница 5: ...bench connect hose assembly between crimper and pump 5 Connect receptacle on short cord of pump to plug on cord of switch box of the crimper If plug and receptacle do not match do not try to connect...

Страница 6: ...ops against back locating pins and push the crimp button and hold Release the button immediately when the pump stops 6 Remover coupling and measure crimp diame ter which should measure 1 000 003 See P...

Страница 7: ...MegaCrimp Pre Assembled Couplings 1 Cut hose to desired length 2 Using Gates Crimp Data Manual 35019 Ind 428 7365 Auto select the correct MegaCrimp coupling Or log onto www gates com ecrimp for the la...

Страница 8: ...to cage to make sure they are tight Tighten if necessary This could affect crimp if loose 6 Apply a thin layer of Molykote G grease to inside working area of die cone The layer of grease must be redi...

Страница 9: ...turn knob back up to the desired setting Digital readout numbers may jump a number e g 5 50 to 5 49 or 5 51 This will not affect crimp diameter of the coupling 12 Activate pump by pressing and holdin...

Страница 10: ...ing bent tube couplings use the same procedure as crimping straight end couplings Keep thread end of bent tube for ward to clear slot in pusher 18 To crimp a 45 or 90 block type cou pling follow the s...

Страница 11: ...Measure halfway down the crimped portion of the ferrule Sketch 2 Measuring Crimp Diameter FIG 1 SKETCH 2 DO NOT measure on top of part number stamps NOTE Target C O D Measured C O D Adjusted Setting...

Страница 12: ...general shop conditions change oil every 300 hours b Drain clean and refill the reservoir per pump operating instructions with Dextron II ATF or equivalent to within 1 2 of the top of the reservoir 4...

Страница 13: ...ce the shroud on the crimper 6 Unplug the pump from the crimper switchbox 7 Rewire the pump for 230V Note A 230V pump can be purchased Prod No 7481 0028 Part No 77811 Rewiring the Pump A Unplug the pu...

Страница 14: ...1 25 Top Actuator Nut 1 2 13 1 26 Bottom Actuator Nut 1 2 13 1 27 Actuator Locking Nut 1 2 20 new style only 1 7482 0115 78727 Backup Ring Large 1 7482 0789 78478 Die Cage includes eight 1 4 x 3 8 soc...

Страница 15: ...late 1 24 7482 0229 78734 Microswitch Actuator Rod 1 25 Top Actuator Nut 1 2 13 1 26 Bottom Actuator Nut 1 2 13 1 27 Actuator Locking Nut 1 2 20 new style only 1 7482 0115 78727 Backup Ring Large 1 74...

Страница 16: ...ferrule stem combination Check for proper digital readout setting Check calibration of crimper Change digital readout setting until an acceptable crimp diameter is obtained See page 9 Record new setti...

Страница 17: ...lace piston seals or piston Cylinder is leaking hydraulic fluid Replace piston seals Hose assembly will not fit through base Check width of the slot in crimper s base plate Width should plate of crimp...

Страница 18: ...16 NOTES...

Страница 19: ...tment The Gates Rubber Company 990 S Broadway P O Box 5887 Denver Colorado 80217 IMPORTANT Be sure to fill out the crimper registration card included with your equipment Also include the serial number...

Страница 20: ...The World s Most Trusted Name In Belts Hose And Hydraulics The Gates Rubber Company P O Box 5887 Denver Colorado 80217 5887 w w w gates com...

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