45
GC32FLEX / GC32FLEX TSI
GC32FLEX/TSI SAFETY AND OPERATION MANUAL
PERIODIC HEAD MAINTENANCE
CRIMPER HEAD MAINTENANCE
Redistribute Grease Build up
The crimper is designed to automatically redistribute grease around the
piston cone.
Grease will also build up over time as some is pushed out. This can be
redistributed periodically with a brush.
At the rear of the crimper, use a grease brush to distribute grease inward
that has been pushed out by the crimping action. To properly care for
your machine this should be done every 100 crimps, or whenever a
significant amount of grease has been pushed out of circulation.
Periodically apply fresh Tungsten Disulphide grease.
If the cone becomes shiny, use a brush to apply a tablespoon of fresh
Tungsten Disulphide grease around the cone. The machine comes
supplied with Tungsten Disulphide grease, which is far more effective
than alternatives. Do not use alternative grease, as this will contaminate
the grease on your machine. Using alternatives will void the warranty.
Periodically inspect filler pads
The foam fillers stop debris falling between the shoes and onto the
crimping surface. Inspect filler pads every 250 crimp cycles. Foam should
return to its original shape after compression. If the foam pad does not
fill the space between the die shoes, order a new set and install.
(7482-7241)
Ensure the head is in the OPEN position when storing
Always ensure the head is in the OPEN position when storing. If the shoe
cluster moves back with the retracting piston plate, this is a sign that
there is not enough grease on the crimp plane. Close the machine and
lightly tap the rear of the shoe cluster with a rubber mallet. The shoe
cluster should snap back into position. Re-grease the crimping cone and
close/retract the machine several times to re distribute.
