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OPERATION MANUAL
Страница 1: ...R RG G 7 70 00 00 0 T Th hr re ea ad d D Di ia am me et te er r M Me ea as su ur re em me en nt t G Ga ag ge e OPERATION MANUAL ...
Страница 2: ...R RG G 7 70 00 00 0 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 2 2009 Gagemaker LP OMRG700010 00 ...
Страница 3: ...duction Technical Support 7 Product Information and Updates 7 System Components Component List 8 Setup Procedures Setting Up the RG 7000 Gage 9 Zeroing the RG 7000 Gage Using Gage Blocks 11 Zeroing the RG 7000 Gage Using the MIC TRAC 15 Operating Procedures Inspecting Parts 21 Care and Maintenance Maintenance Tips 24 Warranty Information 24 ...
Страница 4: ...R RG G 7 70 00 00 0 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 4 ...
Страница 5: ...o ensure the high performance and operation of our product we urge you to use the included reference materials They contain important information for proper installation setup and use of the equipment Also we recommend that you follow the care and maintenance tips in this manual to keep the equipment working in top condition If your questions have not been addressed in our reference materials cont...
Страница 6: ...R RG G 7 70 00 00 0 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 6 ...
Страница 7: ...thread form and pitch The thread roll design allows them to make rolling contact with the threaded part causing minimal wear on thread rolls and eliminating damage to parts Before inspecting parts the RG 7000 gages must be preset to a nominal predetermined dimension For determining the gage s setting dimensions gauging tolerances and specific type of thread roll for the application the Thread Disk...
Страница 8: ... 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 10 11 13 Component List Item Description Qty Item Description Qty 1 20 X 5 16 X 3 8 Lower adjuster arm lock bolt 2 11 10 washer 2 2 Lower adjuster arm clamp plate 1 12 Upper thread roll 1 3 Lower adjuster arm 13 Thread roll pin 2 4 Gage frame assembly 1 14 Gage lever 1 5 Nameplate 1 15 Lower thread roll 1 6 Retraction lever 1 16 Indicator protector 1 7 Indi...
Страница 9: ...e RG 7000 gage involves determining the thread roll type for your application and installing them on the gage Entering some minimal thread information into the Thread Disk for Windows program will provide you with the proper type thread rolls gage setting dimensions and the gauging tolerances for your application 1 Start the Thread Disk for Windows program 2 Select the Thread Type and Thread Class...
Страница 10: ...he lock screw and washer from each roll pin 10 Clean the thread rolls and the roll pins on the gage to ensure they are free from debris 11 Slide a thread roll on each of the gage s roll pins The face of the thread roll that is marked with lines and the thread roll type should face outward Note Be sure there is no dirt between the thread roll and the roll pin to enable the thread rolls to spin free...
Страница 11: ...etting Up the RG 7000 Gage continued 12 Place the washer and lock screw on each roll pin 13 Using the 1 8 hex wrench tighten the lock screw Eliminate any side to side movement of the thread roll but make sure that the thread roll still rotates DO NOT over tighten the lock screw This will prevent the gage from operating properly ...
Страница 12: ...e block once during each shift at a minimum 1 Locate the gage setting dimensions previously printed from the Gagemaker screen in the Thread Disk for Windows software 2 Stack the proper size gage block s for the desired setting dimension 3 Using the 5 32 hex wrench loosen the lower adjuster arm lock bolts Slide the adjuster arm open enough to fit over the gage block s 4 Place the gage block s betwe...
Страница 13: ...e RG 7000 Gage Using Gage Blocks continued 6 Slide the adjuster arm approximately 050 closer to the upper thread roll to give the gage the proper preload 7 Using the 5 32 hex wrench tighten the adjuster arm lock bolts to lock the arm in place 8 Press the retraction lever on the RG 7000 and insert the gage block s between the thread rolls ...
Страница 14: ...e gage between the gage block s to verify the zero setting Note Note the position of the small revolution counter on the indicator before removing the gage Place a piece of masking tape on the backside of the indicator and record the dial setting of the small revolution counter to eliminate incorrect indicator readings 12 Press the retraction lever and remove the RG 7000 from the gage block s 13 S...
Страница 15: ...ng the flat face anvils together 2 If necessary for documentation purposes press the PRINT pad on the CPU to record the starting location of the anvils 3 Press the EXT pad on the CPU to change to external measurement mode 4 Locate the gage setting dimensions previously printed from the Gagemaker screen in the Thread Disk for Windows software 5 Turn the coarse adjust knob on the MT 3000 to display ...
Страница 16: ...oosen the lower adjuster arm lock bolts Slide the adjuster arm open enough to fit over the MT 3000 flat face anvils 11 Position the gage over the flat face anvils and slide the adjuster arm until the thread rolls contact the flat face anvils 12 Remove the RG 7000 gage from the MT 3000 13 Slide the adjuster arm approximately 050 closer to the upper thread roll to give the gage the proper preload Sl...
Страница 17: ...hex wrench tighten the adjuster arm lock bolts to lock the arm in place 15 Press the retraction lever on the RG 7000 gage and place the thread rolls over the flat face anvils on the MT 3000 16 Release the retraction lever and allow the thread rolls to contact the flat face anvils Be sure that only the thread rolls contact the flat face anvils and that the lower adjuster arm is clear of all surface...
Страница 18: ... indicator reading 18 Turn the indicator dial on the RG 7000 to align the needle with zero 19 Tighten the indicator clamp 20 Press the retraction lever and remove the RG 7000 from the MT 3000 Reposition the gage on the flat face anvils to verify the zero setting Note Note the position of the small revolution counter on the indicator before removing the gage Place a piece of masking tape on the bac...
Страница 19: ... al l 19 Zeroing the RG 7000 Gage Using the MIC TRAC continued 21 Press the retraction lever on the RG 7000 gage and remove it from the MT 3000 22 Set a frequency for verifying the zero setting of all gages As a minimum the RG 7000 gage should be zeroed on the MT 3000 once during each shift to ensure accurate readings ...
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Страница 21: ...dows software Part Inspection report Inspecting parts using the RG 7000 involves placing the gage on a part in order to compare the nominal functional diameter of the gage to the actual functional diameter of the part 1 After zeroing the RG 7000 gage press the retraction lever and position the lower thread roll in the threads of the part 2 Using the lower thread roll as a pivot seat the upper thre...
Страница 22: ...tor reading on the part Use the gauging tolerances previously printed from the Gagemaker screen in the Thread Disk for Windows software to determine the accuracy of the diameter 5 Hold the gage steady at the largest reading and rock the gage frame left and right to seat both rolls and allow a maximum indicator reading Note Be sure that the small revolution counter on the indicator is pointing to t...
Страница 23: ...ter Note A measurement should also be taken adjacent to any thread pullout area to ensure no burrs are causing interference with mating parts 7 Record any deviations on an inspection or calibration report 8 Use the first part you inspected as a control piece to verify repeatability Mark the part at a location where it was inspected and record the deviation from zero 9 During the inspection process...
Страница 24: ...its products to be free from defects in material and workmanship for one year from the date of shipment At our option we will repair or replace any defective product upon return prepaid properly packed to our factory in Pasadena Texas This warranty applies to all products when used in a normal industrial environment Any unauthorized tampering misuse or neglect will make this warranty null and void...
Страница 25: ...R RG G 7 70 00 00 0 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 25 Notes ...
Страница 26: ...R RG G 7 70 00 00 0 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 26 Notes ...
Страница 27: ...R RG G 7 70 00 00 0 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 27 Notes ...
Страница 28: ...Gagemaker LP P O Box 87709 Houston Texas 77287 7709 712 East Southmore Ave Pasadena Texas 77502 Phone 713 472 7360 Fax 713 472 7241 Web site www gagemaker com ...
