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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

MAIL US FOR A DISTRIBUTOR NEAR YOU.

GB703SR

ORIGINAL INSTRUCTIONS

INSTALLATION TOOL

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226

1500 Fax: +1 (586) 226

1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Содержание GB703SR

Страница 1: ...LDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SR ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Страница 2: ...arranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB703SR 8 How to use the GB703SR 9 Maintenance 10 Filling 11 Bleeding 12 Troubleshooting 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 Nose Assembly Selection Chart Accessories 20 24 ...

Страница 3: ...s incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRE...

Страница 4: ...ool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing maximum efficiency At 90 psi 6 2 bar of air pressure the GB703SR does not exceed 81 5 dB A and consumes 16 SCF cycle 4 53 L cycle The GB703SR comes with 3 feet 91 m of hose Hoses can be attached in the top rear or the bottom of the split handle depending on the application Vacuum systems are available for this ...

Страница 5: ...ONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Assembly Actuator Head Cylinder Assembly Handle Assembly Air Inlet Pintail Deflector Hydraulic PULL Air RETURN Bleed Screw Bleed Screw Hanger Image may not reflect actual tool ...

Страница 6: ...t fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a...

Страница 7: ...y the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the ...

Страница 8: ...adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on ...

Страница 9: ... on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by th...

Страница 10: ...y applied pieces of Teflon may enter the hydraulic system and cause malfunction or damage CLEANING Clean nose assembly daily or as often as needed 1 Dip into mineral spirits or similar solvent to clean jaws and wash away metal chips and debris DO NOT allow jaws to come in contact with other solvents DO NOT let jaws soak Dry jaws immediately 2 Disassemble nose assembly and use a sharp pick to remov...

Страница 11: ...44303 to handle assembly 704132 keeping hydraulic hose A 336 towards plug 704313 located on handle assembly 704132 Torque button head cap screws A 928 to 40 inch lbs 4 52 Nm 4 Push piston 703607 full forward Install gasket 704129 o ring S832 and socket head cap screws 400061 400066 on manifold head assembly 744306 Assemble head cylinder assembly 703151 to manifold head assembly 744306 Apply Loctit...

Страница 12: ...153 in an upright position 6 Connect air supply Cycle tool ten times removing any air bubbles 7 Disconnect air supply Remove air bleeder assembly 704153 and replace button head cap screw 402482 and stat o seal S572 on manifold head assembly 744306 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 780 19 81 mm using instructions...

Страница 13: ... Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER ASSEMBLY 724017 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPA...

Страница 14: ...datasheet 2 Disassemble tool and remove all rubber o rings seals wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber materials in accordance with the material safety datasheet Perform overhaul in a clean well lit area using care not to scratch or nick any smooth surface that comes in contact with an o ring Use of Lub...

Страница 15: ...IR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto manifold head assembly 744306 with fingers 3 Insert and turn 5 8 open end box wrench adjustable wrench and snug tight approximately 1 4 1 2 turn 4 Re attach the lever assembly 724017 with pin Image may not reflect actual tool ACTUATOR ASSEMBLY AIR WA...

Страница 16: ... bottom of handle assembly 704132 6 After removal of air piston assembly 704121 slide piston rod assembly 704138 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With packing plug 704118 removed power cylinder 751131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 751131 To reassemble t...

Страница 17: ...17 6 12 REV 4 22 GB703SR INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Страница 18: ...18 6 12 REV 4 22 GB703SR INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Страница 19: ...ounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate technique...

Страница 20: ... 24 2 8T TLR RIVET 1 4 8TLR 743 24 2 8TLR 3 16 C6 734A 20 2 5 C6 1 4 4 C8 734A 20 2 5 C8 3 16 PH6 734A 20 2 5 PH6 1 4 4 PH8 734A 20 2 3 5 PH8 2 NOSE ASSEMBLIES WITH A 743 24 AND 734A 20 DESIGNATION I E 8N 743 24 MUST BE ORDERED AS COMPLETE NOSE ASSEMBLY 3 ALUMINUM RIVET STEEL MANDREL ONLY 100 PSI REQUIRED FOR ALL 1 4 STEEL RIVETS 4 1 4 ALUMINUM ONLY 5 NOSE ASSEMBLIES WITH A 734A DESIGNATION I E PH...

Страница 21: ...s two varieties see below Order GB703 series installation tools fastener specific by adding the appropriate suffix see selection chart Standard SH tools are equipped with 8ft 2 4 m hydraulic hose assemblies Standard SR tools are equipped with 3ft 91 m hydraulic hose assemblies For all other hydraulic hose assembly length requirements contact GAGE BILT V DESIGNATION PINTAIL COLLECTION BOTTLE VT DES...

Страница 22: ...002 743A50 4 703004 6 703006 Alternative Styles Sold Separately GB703SH Stroke 780 19 8 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 25 lbs 3 3 kg Pull load 2 200 9 8 kN GB703 Stroke 780 19 8 mm Hand held weight 4 50 lbs 2 kg Entire tool weight 4 50 lbs 2kg Pull load 2 200 9 8 kN Adapters Adapts 352 Series Nose Assemblies to GB703 Tool Sold Separately GB703SR ACCESSORIES Approved for use...

Страница 23: ...23 6 12 REV 4 22 GB703SR INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Страница 24: ...r Kits Available Sold Separately Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDU...

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