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Governors America Corp. © 2021 Copyright All Rights Reserved

EEG7500 Enhanced Electric Governor   8-2021-A8      PIB5115

enGIne TUnInG
SeTTInG

oPTIonS

DefaULT noTeS

control mode

Operating Mode

NFSC, FSC, or 

PM

NFSC

System operating mode. 

H-Bridge Mode

Half or Full

Half

Sets system H-Bridge mode. Changes do not take effect until after system power cycle.  

NFSC mode uses half bridge mode by default.

Set-Up

Flywheel Teeth

60 - 250

120

Number of teeth on the flywheel. The system can govern up to 12000 Hz.

Overspeed

150 - 6000

1800

rpm set to cause automatic engine shut down. Set this value low enough to prevent me-

chanical damage but high enough to allow realistic load rejection speeds without stopping 

the engine. As a starting point this should be set to no more than 25 % above rated speed.

Fuel Limit

0 - 100 %

100

Maximum fuel (actuator duty cycle) allowed during governing. Use this parameter to pre

-

vent over fueling after the engine has started. During normal starting cycles and short step 

loads the function will not engage since there is a 1 s delay.

Start-Up/ramp control

Actuator Start Fuel

0 - 100 %

0

Actuator start point during cranking.

Actuator Ramp Rate

1 - 100 %/s

1

Fuel (actuator duty cycle) ramp rate during cranking.

Starter Cutoff

100 - 1000 rpm

400

Crank termination speed in rpm.

Acceleration

25 - 2000 rpm/s

300

Controls rate of acceleration in engine speed. A lower value rpm, allows for a gradual 

increase in engine speed while a larger value of rpm provides faster acceleration.

Deceleration

25 - 2000 rpm/s

300

Controls rate of deceleration in engine speed. Lower rpm

, allows for a gradual decrease in 

response to engine speed while higher rpm create more rapid deceleration.

Speed Configuration

Speed Mode

--

--

Use dropdown to select the mode  you are setting as related to Tuning

Speed 1 

Speed 2

Speed 3

0  -  6000

150  -  6000

150  -  6000

1500

1500

1500

Selected engine speed. 

Speed Minimum

Speed Maximum

150 - 6000 rpm

1000

Minimum and Maximum speed settings.

Variable Speed Start Gain

Variable Speed End Gain

1 - 100

0 - 100

50

50

PID Gain to use when at the minimum speed while in variable speed.

PID Gain to use when at the Maximum speed while in variable speed.

Input Minimum

0 - 75 %. Must 

be 25% apart.

0

Variable speed input position indicating minimum variable speed setting. Range: 0 to 75 % 

and must be 25 % apart from end position. This can be calibrated automatically by select

-

ing the Calibrate Minimum button.

Input Maximum

25 - 100 %. Must 

be 25 % apart.

100

Variable speed input position indicating   Maximum variable speed setting. Range: 25 to 

100 % and must be 25 % apart from start position. This can be calibrated automatically by 

selecting the Calibrate Maximum button.

Input Actual

0-100 %

50

Feedback of the current variable speed input position.

Gain 1 (P1)

Gain 2 (P2)

Gain 3 (P3)

1 - 100

50

Gain determines how fast the control responds to transient load changes or a load distur-

bance occurs.

Stability (I)

0 - 100

50

Stability changes the steady state response of the engine. Increasing stability allows the 

system to come to steady state speed faster, while decreasing the stability results in a 

more gradual transition to steady state speed.

Deadtime (D)

Low - High

High

PID deadtime

Lead Circuit

On - Off

On

Lead Circuit increases range of Gain adjustment improving governor response. Turn Lead 

circuit ON when there is slow or moderate hunting at higher Gain settings.

Light Force Governing

On - Off

On

Light Force Governor improves resolution when controlling small and low current actuators 

including GAC T1 ATB, ALR/ALN, 100/103/104 series and normally closed actuators. 

Speed Anticipation

On - Off

Off

Speed anticipation ON reduces rpm

 recovery time during high load transients and requires 

both no load (NLCU) and full load current (FLCU) values are entered.

feedback Speed control (fSc) fuel Limit

Enable FSC Table

Checkbox and 

link to table

The FSC Fuel Limit Table checkbox enables the variable speed fuel table. When enabled, 

the table is utilized as a limiting function for the actuator position request coming from the 

speed PID. The table must be filled in to be used. 

GAC

onfig

 TOOl - SETTING All VAlUES 

Quick Configuration tab accesses all the parameter settings from one location.  These descriptions relate to the GAConfig Tool menus. 

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Содержание EEG7500

Страница 1: ...ional or bidirectional torque motor actuators A position feedback sensor is required The Speed PID position request is the input to the Positioner loop the Position PID optimizes response and control...

Страница 2: ...governor system to prevent loss of engine control Do not rely exclusively on the governor system electronic actuator to prevent overspeed A secondary shutoff device such as a fuel solenoid must be use...

Страница 3: ...nal Selectable polarity 20 9 Analog Input 3 4 20 mA 20 10 Analog Input 4 0 5 V DC 4 20 mA with 200 external resistor 20 11 5 V Excitation 20 REQUIRED with potentiometer on Terminal 7 REQUIRED with pot...

Страница 4: ...rs America Corp 2021 Copyright All Rights Reserved EEG7500 Enhanced Electric Governor 8 2021 A8 PIB5115 5 EEG7500 wiring DIAGRAMS continued Wiring for Feedback Speed Control and Non Feedback Speed Con...

Страница 5: ...5 Governors America Corp 2021 Copyright All Rights Reserved EEG7500 Enhanced Electric Governor 8 2021 A8 PIB5115 5 EEG7500 wiring DIAGRAMS continued Wiring for Position CONTROL...

Страница 6: ...dedicated actuator and mag pickup input as well as configurable analog and digital inputs to support direct communications like CAN J1939 using the GAConfig Tool software The EEG7500 supports analog...

Страница 7: ...n box Polarity must be matched for all auxiliary products used with the EEG7500 Auxiliary Input Analog Input 2 Connector 2 Terminal 8 Terminal 9 Analog Input 3 provides dedicated 4 20 mA input signal...

Страница 8: ...erminals 16 17 and 18 CAN and RS232 Connector 3 Terminals 19 20 and Terminals 21 23 An actuator position feedback sensor is required for the Control Mode Feedback Speed Control and Position Control bu...

Страница 9: ...and connect the USB B port on the EEG7500 Power for the controller comes from the engine battery Ensure the system is powered a green LED displays on the EEG7500 8 Do not start the engine 9 Double cli...

Страница 10: ...rmation yellow cautions and other pop up information Setting some parameter values impact other parameter values often displaying a caution One common message indicates the selected Control Mode does...

Страница 11: ...h overspeed fuel limit Speed Configuration including Fixed speeds Variable speed settings Tuning Gain Stability Deadtime Lead circuit Light force Governing Speed anticipation Feedback Speed Control FS...

Страница 12: ...outside the system such as speed switches and position switches setting a digital output mode mapping the output source to a specific event Physical output mapping sets a specific output to a specific...

Страница 13: ...EEG7500 can be set up and used out of the box with an actuator attached using default settings Default settings are shown in section 17 Default Configuration This section details the initial installa...

Страница 14: ...ridge Mode is set to Half Bridge but the actuator does not support half bridge 1 attempting to run the engine may harm the engine or actuator The information in the Initial Setup is based on using a N...

Страница 15: ...ore Digital Output 1 Source should be set to Speed Switch 1 as shown in the Output Mapping Check the Override box to set the physical input to On or Off By combining settings you can map signals to sp...

Страница 16: ...use automatic engine shut down Set this value low enough to prevent mechan ical damage but high enough to allow realistic load rejection speeds without stopping the engine Fuel Limit 0 100 100 Maximum...

Страница 17: ...er EEG7500 1 11 2 7 3 6 ADDING A Potentiometer The shutdown STOP button available on the GAConfig tool shuts down fuel to the actuator but does not directly shutdown the engine To shut down the engine...

Страница 18: ...ID Tuning section Stability is achieved by balancing PID Gain P Stability I and Deadtime D Gain Proportional changes the initial response of the governor Increasing gain makes the engine more responsi...

Страница 19: ...ween 0 to 75 Set Input Maximum to at least 25 greater than the Minimum value Values entered which are not 25 different are automatically reset to the closest accepted value by the GAConfig Tool Variab...

Страница 20: ...he Off selection At Speed Select B check Override and then check On 3 Note the Select Speed Mode is now 2 in Quick Access 4 Review the chart below for information on how the EEG7500 uses Speed Select...

Страница 21: ...input parameters in I O Configuration Physical Input Mapping menu controls the actu ator position by a fixed amount each time a switch is closed and then opened again These inputs require the use of m...

Страница 22: ...e dropdown menu on the Engine Tuning tab 2 In the Variable Position Settings box set the Variable Position Start and Variable Position End for the desired position control range The analog input signa...

Страница 23: ...ng a 5 V Nominal 0 10 V DC and selectable response polarity In response the EEG can increase or decrease voltage to maintain constant engine speed Accessories tied to Aux must be shielded Light Force...

Страница 24: ...s a controller to select the rpm corresponding to the analog voltage signal and commands the actuator accordingly It can also be used to set up position settings based on other data settings The table...

Страница 25: ...sponds to J1939 speed requests with the J1939 speed control taking priority over speeds selected by Speed A and B selections J1939 DTC s are divided into two categories active and stored Active codes...

Страница 26: ...00 ms SPN965 Number of ID fields SPN234 Software ID Number of ID fields fixed at 1 65266 Liquid Fuel Economy 100 ms SPN51 Engine Throttle Position SPN51 65241 Auxiliary IO 1 100 ms SPN701 AuxIO 1 SPN7...

Страница 27: ...s 3 Click Start The data displays below 4 To save the data click the Save button The file is saved as a printable graphic png file 5 Select Reset Pan to move the cursor on the grid back to start posit...

Страница 28: ...100 50 50 PID Gain to use when at the minimum speed while in variable speed PID Gain to use when at the Maximum speed while in variable speed Input Minimum 0 75 Must be 25 apart 0 Variable speed input...

Страница 29: ...ensor Primary Redundant Redundant The current actuator position as determined by the feedback sensor input Position Feedback Low Position Feedback High Range 0 to 5 V DC Low 1 High 4 The voltage signi...

Страница 30: ...NFC and NFSC mode Position A Input Position B Input Override Disabled Configures the input data signal routing for the operating mode Values are either fixed analog fixed discrete or mapped to a hardw...

Страница 31: ...n variable speed mode Trim Range 0 120 rpm Trim for Speeds 1 2 3 Trim Increase Rate Trim Decrease Rate 0 120 rpm s Rate of change for trim SAE J1939 Configuration J1939 Address 0 Sets the CAN address...

Страница 32: ...click Engine Shutdown then click System Reset 3 Check for power for the EEG7500 from the engine battery INSTABILITY SYMPTOM PROBABLE CAUSE OF ABNORMAL READING Fast Periodic The engine seems to jitter...

Страница 33: ...wiring Actuator does not energize fully 1 Measure the voltage at the battery while cranking 1 If the voltage is less than a 7 V DC for a 12 V DC system or b 14 V DC for a 24 V DC system Then Check or...

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