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Instruction Manual 

MINI C40 

- 1 - 

DO NOT INTERPRET INSTRUCTIONS AND DRAWINGS 

G.B.C. Industrial Tools S.p.a

.

TECHNICAL SERVICE IS AT YOUR 

complete disposal. 

Drawingsmaydifferform reality 

 

 
 
 

 

 
 

 

 
 

 

 
 

 

 

MINI C40

 

Содержание MINI C40

Страница 1: ...Instruction Manual MINI C40 1 DO NOT INTERPRET INSTRUCTIONS AND DRAWINGS G B C Industrial Tools S p a TECHNICAL SERVICE IS AT YOUR complete disposal Drawingsmaydifferform reality MINI C40 ...

Страница 2: ...ce with the quality system regulations UNI EN ISO 9001 SGS ITALIA S R L N IT 96 088 1996 This Manual is supplied together with the machine it makes reference to The customer may apply for fur ther copies to G B C Industrial Tools S p a Our company owns the copyright of this document and any partial or complete copy or distribution to natural persons or to corporate bodies is strictly forbid den un...

Страница 3: ...ls S p A and MSS obligations will cover the defect resolution the general maintenance and the inspection of the parts subject of the claim only The component replacement is at G B C Industrial Tools S p A discretion only The shipment to costs from and to the MSS as well as the direct and indirect costs rising from repair of the product are at user s charge Any warranty repair or extraordinary repa...

Страница 4: ...pping pipes for the welding It works while inserted and locked into the ID of the pipe It works while inserted and locked into the ID of the pipe The bevel is obtained by bevelling tools of various shape and materials depending by the nature of the material to be bevelled THE MACHINE SHOULD BE OPERATED ONLY BY SPECIALIZED OPERATORS WHO HAVE BEEN DULY TRAINED ON THE UNIT FOLLOWING TO A SPECIFIC FOR...

Страница 5: ...awingsmaydifferform reality MACHINE STANDARD EQUIPMENT The machine is supplied with Locking Jaws Complete series from20 to 39 mm 2 5mm Allen Key 14mmRatchetWrench 14 17mm Double Open End Wrench Plastic Case Instruction Manual ExplodedDrawings Mini C40 Plastic Case Double Open End Wrench Allen Key RatchedWrench Instruction Manual And Exploded Drawings ...

Страница 6: ... TECHNICAL DATA PNEUMATIC ELECTRIC BATTERY ID Locking Range mm inches 20 39 0 78 1 53 20 39 0 78 1 53 20 39 0 78 1 53 Idle Speed gg min Rpm 243 290 152 Max Chuck Torque Nm Nm 8 6 bar 13 8 bar 18 34 Axial Feeding mm inches 20 0 78 20 0 78 20 0 78 Pneumatic Motor Power Hp W 0 58 430 Air Consumption Nl min cfm 600 21 18 Air Pressure Bar psi 6 8 87 116 Air Hose Connection Pollici inches 1 2 1 2 Electr...

Страница 7: ... the authorization of the manufacturer G B C Industrial Tools S p A designs and assembles its machines in strict compliance with the safety regulations provided by the applicable EC directives and by the Italian laws regulating this matter G B C Industrial Tools S p A declines any responsibility for misuse of its machines and their use when in contrast with the regulation listed hereinafter and wi...

Страница 8: ...s to be generated by the user s system and not by inborn defects of our machines 1 Always wear gloves and goggles during every operation 2 Any adjustment or inspection of the machine shall be done with the unit unplugged from the power source 3 During the operations the hands shall be kept on the security valve and on the hand wheel 4 The Use and Maintenance Manual as well as the drawings will alw...

Страница 9: ...of the machine no particular problem has been detected in regard to the operator safety WORKPLACE By always using both hands for operating the machine the operator is unable to reach the bevelling tools as the unit would suddenly stop motor brake EMERGENCY STOP INSTALLATION EXEMPTION As provided for the paragraph 1 2 4 3 of the attachment 1 of the Machinery Directive portable machines are exempt t...

Страница 10: ... reality MACHINE SETUP Remove the Vane Abutment Capafter you have checked the vane expansion nut is not abutted Remove the locking jaws currently installed DO NOT MOVE THE EXPANSION SHAFT You can move it by the vane expansion nut after the locking jaws have been reassembled Select the appropriate locking jaws in relation to the ID of the pipeand install them on the shaft ...

Страница 11: ...expansion cap Keep the machine in axis with the pipe and insert the shaft in the pipe ID Now turn the vane expansion nut The locking jaws will expand locking the pipe The locking should be very tight Choose the appropriate tool in regard to the job required and place it on the mandrel locking it by the grub screws You will want to equip at least two opposite bevelling tools and eventually one faci...

Страница 12: ...eeding of the machine is obtained by pushing the lever located on the rear When finished release the motor lever to stop the machine WARNING ALWAYS MAKE SURE THE TOOLS DON T TOUCH THE LOCKING JAWS DURING THE WORKING SESSION IN ORDER TO AVOID ANY POSSIBLE DAMAGE Remove the machine from the pipe 1 Loose the vane expansion nutusing the tool supplied with the machine 2 Remove the machine ...

Страница 13: ...R complete disposal Drawingsmaydifferform reality REDUCED SHAFTS ASSEMBLY Remove the vane abutment cap after having checked the vane expansion nut is not abutted Remove the lockingjaws Screw the vane expansion nut until it is abutted Rotate the expansion shaft clockwise helping yourself with long nose pliersuntil you can remove it ...

Страница 14: ...ing shaft by unscrewing it by the extension Once the appropriate head is selected screw it on the extension Insert the reduced shaft in the guiding shaft and screw it in helping yourself with a screwdriver until the notch is aligned with the pin located on the head of the guiding shaft Select the locking jaws in relation to the ID of the pipe to be worked and install them in the shaft as shown in ...

Страница 15: ...eality REPLACING THE PNEUMATIC MOTOR WITH THE ELECTRIC MOTOR Remove the screws holding the motor support flange and remove the pneumatic motor Grab the motor and pull outwards applying small rotating movements until you can successfully remove it N B Ensure that the pinion remains in its seat Insert the electric motor and secure the screws of the motor to the machine case ...

Страница 16: ... G B C In dustrial Tools S p A only Perform a compressed air periodical cleaning on the threaded part of the guiding shaft and in the rear part of the machine Always ensure that the seats of the tools on the chuck are clean Every 20 30 hours ensure the security valve has no air leaks Ensure no air leaks are present on the air supply system nearby the connection between the machine and the hose Int...

Страница 17: ... not run properly Check the condition of the shaft and verify it to perfectly spins around its axis of rotation The machine does not bevel Check the beveling tools condition and ensure that the pipe you are working does not require special bevelling tools due to its composition Always ask suggestions to your referent in G B C as we are at your complete disposal The acoustic emissions are within th...

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