Ref / Pt.No: 294130
Operating Instructions for Safe Use
Fullwood M²erlin
Revision: C
Date: 24-Mar-17
294130
Page 29 of 81
7.4.4
Chemicals used on M²erlin (Technical Data)
Recommended
Product
Process
Pt No
Hazardous ingredients
Supplied Concentration
%
Nightwash
Acid Wash
113003
Orthophosphoric Acid 100%
10-30%
AMS Cleaner
Alkali Wash
113009
Sodium Hydroxide
30-50%
Pre Post Iodine
Teat Disinfectant
113014
Alcohols, C9-11, Ethoxylated
1-10%
Iodine
<1%
L - (+) Lactic Acid
<1%
Iodine Extra
Teat Roll Disinfectant
113017
Alcohols, C9-11, Ethoxylated
1-10%
Iodine
<1%
L - (+) Lactic Acid
<1%
Cluster Sanitiser
Backflush Injection
113011
Hydrogen Peroxide Solution
10-30%
Acetic Acid
1-10%
Peracetic Acid
1-10%
Laser Cleaning Solution
Laser Cleaning
017439
Sulphamic acid
5-10%
Fattyalcohol ethoxylates
1-3%
Ethanol
1-5%
All chemicals are ready to use as supplied
(No dilution is necessary)
Ensure all chemicals are clearly identified for safety.
Store chemical containers as per manufacturer’s instructions.
Use all above chemicals in line with manufacturer’s instructions.
Store all chemicals in their original containers, ensuring they are not
misidentified and used for the wrong application.
7.4.5
Chemical
All the wash settings are set in the configurator.
At alternate cleaning events, acid or alkaline chemicals are used.
The chemical pumps must be calibrated. This is because the chemicals used have different
viscosities and the quantity delivered varies considerably.
The safest method to calibrate a chemical pumps is to use the machine in wash mode to draw
up chemical from a predetermined amount of chemical.
E.g.:- Using a vessel holding 1litre of the appropriate chemical with pick-up pipe for the
chemical secured in the vessel, run a hot wash through the system, when the wash is complete
measure the amount of chemical used from the vessel, If you then note the run time of the
chemical pump from Configurator this will allow you to calculate the flow rate of the pump.
Chemical used ml / Pump run time sec = Flow rate ml per second
Up to date data sheets for chemicals should be kept on site at all times, these
can be obtained from your Fullwood dealer or by visiting
www.fullwood.com