Instruction Manual
NDIR TYPE INFRARED GAS ANALYZER(Replacement of ZRG)
TYPE: ZKJ7-5
INZ-TN5ZKJ7-E
Страница 1: ...Instruction Manual NDIR TYPE INFRARED GAS ANALYZER Replacement of ZRG TYPE ZKJ7 5 INZ TN5ZKJ7 E...
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Страница 4: ...aution on wiring H VXUH WR WXUQ RII WKH SRZHU EHIRUH LQVWDOOLQJ ZLULQJ 2WKHUZLVH HOHFWULF VKRFN PD UHVXOW H VXUH WR SHUIRUP FODVV JURXQGLQJ ZRUN 2WKHUZLVH HOHFWULF VKRFN RU IDLOXUH PD UHVXOW 6HOHFW D...
Страница 5: ...ve the following to perform work safely avoiding electric shock or injury 5HPRYH WKH ZDWFK DQG RWKHU PHWDOOLF REMHFWV EHIRUH ZRUN R QRW WRXFK WKH LQVWUXPHQW ZHW KDQGHG I WKH IXVH LV EORZQ HOLPLQDWH WK...
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Страница 9: ...8 Input Output terminal Name HVFULSWLRQ Name HVFULSWLRQ DQGOH 8VHG IRU LQVWDOOLQJ WKH PDLQ XQLW 6HFWRU PRWRU RU GULYLQJ WKH URWDWLRQ RI VHFWR 3RZHU VZLWFK 8VHG IRU 21 2 WKH DQDO HU LJKW VRXUFH cover...
Страница 10: ...URGE OPTION2 OPTION1 AUTO CAL A O 1 Input Output terminal block 2 Communication connector AUTO CAL OPTION2 OPTION1 A O Name HVFULSWLRQ Name HVFULSWLRQ QSXW 2XWSXW WHUPLQDO EORFN QSXW 2XWSXW WHUPLQDO I...
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Страница 13: ...WLRQ 8VH D FOHDQ SLSLQJ RU coupling RQQHFW WKH JDV WXEH E WKH IROORZLQJ PHWKRG INLET1 OUTLET1 PURGE OPTION2 OPTION1 AUTO CAL A O Upper side diagram Sampling gas inlet Sampling gas outlet Purge gas inl...
Страница 14: ...units 0HDVXUHG FRPSRQHQWV 0HDVXUHULQJ XQLW FRPSRQHQW DQDO HU IRU 12 622 22 2 DFK PHDVXUHG FRPSRQHQW FRPSRQHQW DQDO HU IRU 12 622 22 2 12 622 22 2 Note 2cells may be used depending on combination of r...
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Страница 17: ...e HVFULSWLRQ Name HVFULSWLRQ DV H WUDF WRU DV H WUDFWRU ZLWK D KHDWLQJ W SH VWDLQOHVV VWHHO ILOWHU RI VWDQGDUG PHVK P ORZPHWHU GMXVWV DQG PRQLWRUV WKH RZ UDWH RI VDPSOH JDV 0LVW OWHU 5HPRYHV GUDLQ PLV...
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Страница 19: ...Q FDVH RI DQ H WHUQDO 22 DQDO HU LQSXW D VLJQDO RI WR 9 ZLWK UHVSHFW WR 22 full scale of WKH DQDO HU 22 VHQVRU LQSXW LV QRW LVRODWHG W LV UHFRPPHQGHG WR LVRODWH ZKHQ DQ H WHUQDO 22 analyzer is LQVWDO...
Страница 20: ...4 to 20mA DC 2nd component O2 converted value output 0 to 1V DC or 4 to 20mA DC FAULT OPTION 1 M3 5 screw M3 5 screw M3 5 screw M3 5 screw OPTION 2 AUTO CAL 1st component Upper limit alarm contact ou...
Страница 21: ...minal block 0 to 1V or 4 to 20mA DC instan taneous value 0 to 1V or 4 to 20mA DC O2 converted average value 0 to 1V or 4 to 20mA DC instan taneous value 0 to 1V or 4 to 20mA DC O2 converted average va...
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Страница 25: ...O terminal ZKG1 2 ZFK7 Measurment of NO SO2 CO O2 sensor Example connection with converted value and converted average value CO2 Instantaneous value NO Instantaneous value unassigned O2 Instantaneous...
Страница 26: ...QWLO WKH LQVWUXPHQW LV ZDUPHG XS ERXW KRXUV DUH UHTXLUHG XQWLO WKH LQVWUXPHQW DOORZV DFFXUDWH PHDVXUHPHQW Note When in warm up the concentration reading may be beyond upper limit of range or lower lim...
Страница 27: ...SDQHO 7KH FRQILJXUDWLRQ LV DV VKRZQ EHORZ 2SHUDWLRQ SDQHO 63 1 NH 52 NH 02 NH 6 NH 8S NH RZQ NH 6LGH NH 17 NH Name HVFULSWLRQ Name HVFULSWLRQ 02 NH 8VHG WR VZLWFK WKH PRGH 6 NH 8VHG WR UHWXUQ WR D SU...
Страница 28: ...6HWWLQJ RI XWR HUR FDOLEUDWLRQ ESC 63 1 52 02 ESC 02 ESC ESC ESC ESC ESC ESC ESC ESC ESC 02 02 8VHU PRGH 6ZLWFK 5DQJHV DOLEUDWLRQ 3DUDPHWHUV ODUP 6HWWLQJ 6HWWLQJ RI XWR DOLEUDWLRQ 6HWWLQJ RI XWR HUR F...
Страница 29: ...LQVWDQWD QHRXV YDOXH FRQYHUWHG DYHUDJH YDOXH HWF 3HDN DODUP FRPSRQHQW display LVSOD V SHDN DODUP FRPSRQHQW RQFHQWUD WLRQ GLVSOD LVSOD V PHDVXUHG YDOXH RI FRQ FHQWUDWLRQ 3HDN DODUP FRQFHQWUD WLRQ GLVSO...
Страница 30: ...LWHP VHOHFWLRQ LWHP display area Fig 5 4 QVWDQWDQHRXV YDOXH DQG FRQFHQWUDWLRQ YDOXH 7KH FRQFHQWUDWLRQ GLVSOD RI K FRPSRQHQW ZKHUH VDPSOLQJ FRPSRQHQWV VXFK DV 22 2 RU 22 DUH GLVSOD HG LQ WKH FRPSRQHQW...
Страница 31: ...O2 Ch2 O2 Ch1 CO2 Ch2 O2 Ch1 CO Ch2 O2 Ch1 CH4 Ch2 O2 Ch1 NO Ch2 SO2 Ch3 O2 Ch1 CO2 Ch2 CO Ch3 O2 Ch1 NO Ch2 O2 Ch3 Converted NO Ch4 Converted NO average Ch1 SO2 Ch2 O2 Ch3 Converted SO2 Ch4 Converted...
Страница 32: ...CO Ch5 Converted CO average Ch1 CO Ch2 O2 Ch3 Converted CO Ch4 Converted CO average Ch1 CO2 Ch2 CO Ch3 O2 Ch4 Converted CO Ch5 Converted CO average Ch1 CO Ch2 O2 Ch3 Converted CO Ch4 Converted CO aver...
Страница 33: ...2nd analyzer ZRG6GBB2 0B0ND FF1F5FY ZRG6FBB2 0B0ND FF1F5FY CO CO2 O2 NO SO2 O2 ZKJ7G A 15 YJBFB FYYYY VY CAB O2 range 0 25 fixed External zirconia O2 sensor ZKJ7F D 15 YJBFB FYYYYYY CAB without extern...
Страница 34: ...PEARK COUNTER 4 5 6 0 times h O2 SO2 0 100 CV AV NOx 0 100 CV AV Zero calibration See 6 9 1 Span calibration See 6 9 2 Measurement Mode 5 4 Basic operation 0HDVXUHPHQW PRGH 7KH PHDVXUHPHQW PRGH FDQ EH...
Страница 35: ...of Peak Alarm Parameter Setting Select an item with UP DOWN and ENT Back with ESC MODE ENT Switch Range Range1 Range2 0 100 0 2000 ppm ppm Range1 Range2 0 100 0 2000 ppm ppm Range1 Range2 0 10 0 25 v...
Страница 36: ...C MR Switch Range Range1 Range2 0 100 0 2000 ppm ppm Range1 Range2 0 100 0 2000 ppm ppm Range1 Range2 0 10 0 25 vol vol Ch1 NOx Ch2 SO2 O2 Ch3 AR MR Select ranges with UP DOWN and ENT Back with ESC MR...
Страница 37: ...f Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting Select an item with UP DOWN and ENT Back with ESC Cal Parameters Calibration Valve About ZERO Calibration Ab...
Страница 38: ...der is used Ch1 NOx Ch2 SO2 O2 Ch3 Cal Settings Cal Value Select Setting value RANGE CH 0000 0 0100 0 0 2000ppm 00000 02000 0 100ppm 0000 0 0100 0 0 2000ppm 00000 02000 0 10vol 21 00 01 00 0 25vol 21...
Страница 39: ...ration Setting of Peak Alarm Parameter Setting Select an item with UP DOWN and ENT Back with ESC Cal Parameters Calibration Valve About ZERO Calibration About Calibration Range About Calibration Compo...
Страница 40: ...ppm 0 100 0 2000 ppm ppm 0 10 0 25 vol vol Ch1 NOx Ch2 SO2 O2 Ch3 at once each Set each or both Ch at ZERO Calibration at once Range1 Range2 Range1 Range2 Range1 Range2 ENT To close the manual zero ca...
Страница 41: ...WKH DOLEUDWLRQ 5DQJH K 6HOHFWLRQ VFUHHQ WKDW DSSHDUV SRLQW WKH FXUVRU WR WKH K RX ZDQW WR VHW E SUHVVLQJ WKH or NH 3UHVV WKH ENT key User Mode Switch Ranges Calibration Parameters Alarm Setting Settin...
Страница 42: ...tting To close Setting of Calibration Range or to cancel this mode midway press the ESC key A previous screen will return To close Setting of Calibration Range ESC Ch1 NOx Ch2 SO2 Range 1 0 to 100 ppm...
Страница 43: ...r NH 3UHVV WKH ENT key Q WKH XWR DOLEUDWLRQ RPSRQHQWV 5DQJH VHOHFWLRQ VFUHHQ WKDW DSSHDUV SRLQW WKH FXUVRU WR WKH K RX ZDQW WR VHW E SUHVVLQJ WKH or NH 3UHVV WKH ENT key ENT ENT MODE ENT User Mode Swi...
Страница 44: ...this case once the calibration is started the range is automatically switched and on completion of the calibration the original range is resumed The range identification contact is inter locked with t...
Страница 45: ...n Setting of Peak Alarm Parameter Setting Select an item with UP DOWN and ENT Back with ESC Alarm Setting Alarm 1 Alarm 2 Alarm 3 Alarm 4 Alarm 5 Alarm 6 Hysteresis Select Alarm No or Hysteresis setti...
Страница 46: ...arm 6 only ON OFF Enables the alarm function if set at ON or disables the alarm function if set at OFF The H limit value cannot be set below the L limit value and the L limit value cannot be set above...
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Страница 49: ...XUQ WR WKH DXWR PDWLF FDOLEUDWLRQ VHWWLQJ VFUHHQ Note Only the Chs used are displayed on this screen The Ex time is the out put signal hold extension time after the completion of calibration It is val...
Страница 50: ...er again after it is turned off including the case of power failure at the time set as the next start time in auto calibration and then repeat it in the set cycle Caution Remote start input Open Close...
Страница 51: ...item with UP DOWN and ENT Back with ESC Set Auto Cal Start Time Cycle Flow Time ON OFF SUN 07 OFF 12 00 day Select setting item Time MON 12 34 Auto Calibration Run Set Auto Cal Start Time Cycle Flow T...
Страница 52: ...day sec Select setting item Time MON 12 34 Auto Calibration Stop Set Auto Cal Start Time Cycle Flow Time ON OFF SUN 07 300 OFF 12 00 day sec Auto Cal Run ENT Run Stop ESC Cancel Time MON 12 34 Auto C...
Страница 53: ...then execute Auto Calibration Stop Caution HUR FDOLEUDWLRQ Example Q FDVH ZKHUH VHWWLQJ WKH DXWR FDOLEUDWLRQ FRPSRQHQWV VHH WHP WR K HQDEOH DQG K HQDEOH PHVVDJH HUR FDO EOLQNV DW K DQG K K VSDQ FDOLEU...
Страница 54: ...H 7KH WLPH UHTXLUHG IRU WKH FDOLEUDWLRQ JDV WR EH UHSODFHG LQ WKH FHOO 21 2 21 2 RI DXWR HUR FDOLEUDWLRQ To close the Setting of Auto Zero Calibration or cancel this mode midway press the key A previo...
Страница 55: ...ro calibration starts the measurement screen automatically appears Any operation other than Stop Auto Zero Calibration see Item 6 5 2 is not permitted during auto zero calibration Stop Auto Zero Calib...
Страница 56: ...HVV WKH ENT key 5XQ LV KLJKOLJKWHG GLVSOD LQJ D PHV VDJH WR FRQ UP H HFXWLRQ RI DXWR HUR FDOLEUDWLRQ 3UHVV WKH ENT NH WR H HFXWH WKH FDOLEUDWLRQ DQG SUHVV WKH ESC NH WR cancel ENT ENT User Mode Switch...
Страница 57: ...WRS LV LQYHUWHG PHVVDJH DSSHDUV SURPSWLQJ RX WR YHULI WKDW RX ZDQW WR VWRS DXWR HUR FDOLEUDWLRQ 3UHVV WKH ENT NH WR VWRS WKH DXWR RUR FDOLEUDWLRQ DQG WKH ESC NH WR FDQFHO QRW VWRSSHG ENT ENT User Mode...
Страница 58: ...O C h O2 YRO C h SO2 SSP C h NOX SSP 0 5 0 3 2 1 0 2 52 FDO 52 FDO During auto zero calibration any key operation is not permitted other than operations such as key lock ON OFF and Stop Auto Zero Cali...
Страница 59: ...T NH DQG WKH VHW values are saved ENT MODE ENT ENT User Mode Switch Ranges Calibration Parameters Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Param...
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Страница 61: ...H 0DLQWHQDQFH PRGH Description of setting items 6 7 Parameter setting W DOORZV RX WR FDUU RXW WKH SDUDPHWHU VHWWLQJ VXFK DV WLPH NH ORFN HWF DV UHTXLUHG WHPV WR EH VHW DUH DV IROORZV RU WKH PDLQWHQDFH...
Страница 62: ...DOLEUDWLRQ To close the Parameter Setting screen or cancel this mode midway press the key A previous screen will return To close Parameter Setting screen ESC ENT Parameter Set day of week Current Time...
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Страница 64: ...ameter Select Hold ON or OFF Current Time Key Lock Output Hold Reset Av Output Response Time Average Period Display OFF To Maintenance Mode 11 01 27 THU 13 50 OFF ON Reset ON 0000 Current 5 min ENT 3...
Страница 65: ...old value 0 to 100 FS ENT ENT End of Hold Setting ENT Parameter Setting screen The setting is expressed in against the range for both ranges When 0 to 1000 ppm is selected as the range for example if...
Страница 66: ...XH RI 22 conversionDQG 22 average W HQDEOHV RX WR VHW DQ DYHUDJH WLPH RI WR PLQXWHV PLQXWH VWHS RU WR KRXUV KRXU VWHS KDQJLQJ WKH VHWWLQJ UHVHWV WKH DYHUDJH YDOXH RI 22 FRQYHUVLRQ DQG 22 DYHUDJH YDOXH...
Страница 67: ...H FRUUHFW IRU KRXU DIWHU UHVHWWLQJ DPSOH RI DYHUDJH DFWLRQ YHUDJH YDOXH 7LPH Reset 7LPH Backlight Timer XWRPDWLF 2 VHWWLQJ RI WKH EDFNOLJKW RI WKH XQLW FDQ EH PDGH KHQ WKH VSHFL HG WLPH HODSVHV IURP Z...
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Страница 69: ...ess the key and the calibration log is cleared completely Z1 Zero calibration Z of Range 1 S1 Span calibration S of Range 1 M Value of measuring detector at the time of calibration C Value of the inte...
Страница 70: ...HUIHUHQFH FRPSHQVDWLRQ LV RZLQJ FKDQJH WKH PRLV WXUH LQWHUIHUHQFH FRPSHQVDWLRQ FRHI FLHQW XVLQJ WKH RU WKH NH DGMXVW WKH YDOXH DW OHIW VR WKDW LW EHFRPHV QHDU HUR DQG WKHQ SUHVV WKH ENT NH WR ORJ PRLV...
Страница 71: ...XVW WKH YDOXH ZKLOH ZDWFKLQJ WKH RXWSXW E SUHVVLQJ WKH RU WKH NH 3UHVV WKH NH WR VHOHFW WKH QH W GLJLW 2Q FRPSOHWLRQ RI WKH DGMXVWPHQW SUHVV WKH ENT key Maintenance Mode Output Adj Adjust OUTPUT ZERO...
Страница 72: ...play screen for oxygen conversion calculation procedure Station No Set the station No for MODBUS communication Settable in the range from 00 to 32 Range setting Moves to the screen on which measuring...
Страница 73: ...W WKH QH W GLJLW Q D VWDWH ZKHUH WKH GHFLPDO SRLQW LV KLJKOLJKWHG SUHVV WKH RU WKH key and WKH GHFLPDO SRLQW SRVLWLRQ FDQ EH FKDQJHG KHQ QHFHVVDU FKDQJH LV PDGH SUHVV WKH ENT key The value for range 1...
Страница 74: ...ed out within that range ENT ENT To Measurement screen after ex ecuting Manual Zero Calibration For the Ch components that is set to both in the Zero Calibration of the Calibration Setting mode zero c...
Страница 75: ...SOLHG ENT ENT ENT SPAN Cal Ch1 NOx Range 1 0 100 Range 2 0 2000 ppm ppm 0 0 Select Ch No with UP DOWN and ENT Back with ESC Ch2 SO2 Range 1 0 100 Range 2 0 2000 ppm ppm 0 0 Ch3 O2 Range 1 0 10 Range 2...
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Страница 78: ...7 3 INZ TN5ZKJ7 E Infrared transmission window Window holder O ring Sample gas inlet Cell Bonded together Sample gas outlet Fig 7 1 Structure of sample cell pipe cell...
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Страница 80: ...erence cell unit Hole for bolt for fixing together with distribution cell and detector Inner O ring Infrared transmission window Sample cell unit Sample gas outlet Sample gas inlet Structure of sample...
Страница 81: ...e measured 1 component meter 2 component analyzer a Main NO SO2 CO2 CO CO2 Main NO Main O2 is excluded from the number of components Main is signal input value from the main detector of each component...
Страница 82: ...r serviceman Caution DUU RXW WKH DGMXVWPHQW LQ WKH SURFHGXUH LQ DQG VXEVHTXHQW GMXVW WKH YDOXHV RI a WR d LQ DQG WR EHFRPH DV FORVH WR DV SRVVLEOH ZLWKLQ range Note Before moving the beam adjustment p...
Страница 83: ...2U VHOHFWLQJ WKH DQG SUHVVLQJ WKH ENT NH HURHV DOO FRPSRQHQWV LQWHJUDO ly LUVW DGMXVW DOO FRPSRQHQWV E VHOHFWLQJ DQG WKHQ SHUIRUP QH DGMXVWPHQW IRU FRPSRQHQWV RQH E RQH XVLQJ 83 DQG 2 1 NH V I DQ FRPS...
Страница 84: ...VXULQJ JDV DQG RWKHU IDFWRUV 7KH UHFRPPHQGHG UHSODFHPHQW SHULRG LV QRW WKH ZDUUDQW SHULRG QVWDOODWLRQ FRQGLWLRQ PELHQW WHPSHUDWXUH WR XPLGLW 5 RU OHVV RUURVLYH JDVHV 1RQH 1R UDGLDWHG KHDW GLUHFW VXQOL...
Страница 85: ...supply unit 1 Main unit 1 10 5 5 5 5 Generic name Gas analyzer unit 5 5 2 Component name Expenses for overhaul of gas analyzer unit at our shop Expenses for meter examination by JQA Expenses for cons...
Страница 86: ...KLQ WKH allowable range Error No 6 PRXQW RI VSDQ FDOLEUDWLRQ difference between indication value and calibrated concentration is over 50 of full scale Error No 7 6SDQ JDV LV QRW VXSSOLHG DOLEUDWHG FRQ...
Страница 87: ...4 No 1 No 6 No 9 No 5 No 9 Next page Y 11 11 10 10 10 10 M 2 1 12 12 12 12 D 11 10 1 1 1 1 H 18 12 10 10 0 0 M 10 2 10 10 0 0 Ch 5 1 2 2 2 2 Page1 ENT Clear Error Log ESC Back Clear Error Log 3UHVVLQ...
Страница 88: ...alled O2 sensor Signal requirement 1 Signal from Fuji s Zirconia O2 sen sor TYPE ZFK7 2 0 to 1V DC from an O2 sensor Input section is not isolated Depend on O2 input signal measured concentration indi...
Страница 89: ...alibration cycle is set Setting is variable within 1 to 99 hours in increments of 1 hour or 1 to 40 days in increments of 1 day Gas ow time setting The time for flowing each calibration gas in auto ca...
Страница 90: ...TM protcol Contents Read Wright parameters Read measurement concen tration and instrument status Remark When connecting via RS 485 interface a RS 232C RS 485 converter should be used 4 Performance Re...
Страница 91: ...2006 EN61000 3 2 2006 A1 2009 A2 2009 EN61000 3 3 2008 Electrical equipment for measurement control and laboratory use EMC re quirements The product mounted in a steel enclosure conforms to the requir...
Страница 92: ...nt O2 None External zirconia type O2 sensor ZFK7 type External O2 analyzer without external indication input the signal for O2 conversion externally Gas inlet outlet Rc1 4 with purging inlet Teflon 6...
Страница 93: ...note 6 note 7 note 8 Note 1 a when B is specified at the 6th digit O2 sensor signal should be set as 0 1VDC linear corresponding to full scale b External zirconia O2 sensor and external O2 analyzer a...
Страница 94: ...d analog output component for connection to the terminal ZRG First ZRG Second Composition for ZRG ZAG ZKG1 2 ZFK3 4 ZKJ7 First ZKJ7 Second Composition for ZKJ7 ZKG1 2 ZFK7 Replace First analyzer This...
Страница 95: ...pm 0 500ppm 0 1000ppm 0 2000ppm 0 5000ppm 0 1 0 2 0 5 0 10 0 20 0 50 0 100 B 0 100ppm C 0 200ppm D 0 250ppm E 0 500ppm F 0 1000ppm G 0 2000ppm H 0 5000ppm J 0 1 K 0 2 L 0 5 M 0 10 N 0 20 P 0 50 R 0 10...
Страница 96: ...mounting to main unit 218 12 12 3 2 43 2 202 2 ZKJ GAS ANALYZER POWER Power switch Operation panel Fuse Power Terminal E Power supply AC100V to AC240V 50 60Hz INLET1 OUTLET1 PURGE OPTION2 OPTION1 AUTO...
Страница 97: ...ales Section Instrumentation Sensors Planning Dept 1 Fuji machi Hino city Tokyo 191 8502 Japan http www fujielectric com Phone 81 42 514 8930 Fax 81 42 583 8275 http www fujielectric com products inst...
