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IN570700AV

11/15

Model: FCT02C48V3X-A1X1XX

Portable Air Compressor

Operating Instructions and Parts Manual

Содержание FCT02C48V3X-A1-1 Series

Страница 1: ...EN 2015 Curtis Toledo Inc IN570700AV 11 15 Model FCT02C48V3X A1X1XX Portable Air Compressor Operating Instructions and Parts Manual ...

Страница 2: ...your dated proof of purchase for warranty purposes Attach it to this manual or file it for safekeeping Model _______________________ Serial ________________________ Purchase Date _________________ REGISTER YOUR PRODUCT ONLINE NOW http us fscurtis com support warranty register READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS DO NOT DISCARD For parts product service information visit www fsc...

Страница 3: ...nsible for problems or damages resulting from such misuse QUICK REFERENCE Recommended Oil 2 Options FSC 1000A ISO 100 Premium Reciprocating Compressor Lubricant 12 quart case part number FSC 1000A 12 Oil Capacity Approximately 8 5 oz UNPACKING Do not lift or move unit without appropriately rated equipment Be sure the unit is securely attached to lifting device used Do not lift unit by holding onto...

Страница 4: ...als known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling You can create dust when you cut sand drill or grind materials such as wood paint metal concrete cement or other masonry This dust often contains chemicals known to cause cancer birth defects or other reproductive harm Wear protective gear Important Safety Information Please ...

Страница 5: ...ir system and electrical components for signs of damage deterioration weakness or leakage Repair or replace defective items before using Check all fasteners at frequent intervals for proper tightness Motors electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor Never operate or repair in or near a flammable gas or vapor Never store flammable liquids o...

Страница 6: ...ray flammable materials in vicinity of open flame or near ignition sources including the compressor unit Do not smoke when spraying paint insecticides or other flammable substances Use a face mask respirator when spraying and spray in a well ventilated area to prevent health and fire hazards Do not direct paint or other sprayed material at the compressor Locate compressor as far away from the spra...

Страница 7: ...NSTALLATION GETTING STARTED 5 SAFETY SPECIFICATIONS Figure 1 Vertical Unit Identification Getting To Know Your Compressor Air Filter Beltguard Tank Pressure Gauge Manual Tank Drain Compressor Pump Motor Pressure Switch Discharge Tube Unloader Tube Regulator ...

Страница 8: ...NSIONS FCT02C48V3X A1X1XX Motor HP 2 Power 120V 240V Phase 1 single Displacement CFM 7 2 Air Delivery CFM 90 PSI 5 5 Air Delivery CFM 135 PSI 4 9 Max PSI 135 Pump RPM 1020 Tank Capacity 30 gallon Unit Weight 178 lbs Amp Draw 15A 7 5A Max Duty Cycle 75 Tank Outlet 1 4 NPT FCT02C48V3X A1X1XX Length 23 in Width 24 in Height 46 in ...

Страница 9: ...ated in Figure 2 If the listed conditions cannot be met or if nuisance tripping of the current protection device occurs it may be possible to operate the compressor from a 120 volt 20 amp circuit See Figure 2 Check motor data plate for 240 volt compatibility A 240 volt unit must be operated on a 240 volt circuit The cord must only plug into a 240 volt grounded outlet and may require a new cord and...

Страница 10: ...on a 120 volt 15 amp circuit under the following conditions 1 No other electrical appliances or lights are connected to the same branch circuit 2 Voltage is 120 Volts 3 Circuit is equipped with a 15 amp circuit breaker or a 15 amp slow blow fuse type T For Canada use Type D 4 The length of copper wire between the outlet and circuit breaker is not longer than 40 feet of 14 AWG or 70 feet of 12 AWG ...

Страница 11: ... from oil fill opening Install breather found in parts bag with this manual Check oil level See specification label on compressor pump for the proper oil capacity and oil type All lubricated compressor pumps discharge some condensed water and oil with the compressed air Install appropriate water oil removal equipment and controls as necessary for the intended application Do not use regular automot...

Страница 12: ...re in tank 1 Check oil level per the Lubrication Section of this manual 2 Open the bottom tank drain valve see Figure 5 Turn outlet valve to open air flow 3 Plug unit in 4 Move pressure switch to the AUTO position to run the unit see Figure 6 5 Run the unit for thirty 30 minutes at zero 0 psi under no load to break in pump parts 6 Move the pressure switch lever or knob to OFF and turn tank drain v...

Страница 13: ...n a tool is being used continuously the compressor will cycle on and off automatically In the OFF position the compressor will not operate Drain Tank Disconnect tag unplug and lock out power source release pressure Drain moisture from tank by opening drain valve underneath tank See Figure 7 MOISTURE IN COMPRESSED AIR Moisture in compressed air will form into droplets as it comes from an air compre...

Страница 14: ...pressor head and valve plate and inspect for carbon deposits or other foreign matter on top of piston Replace head and valve plate using new gasket See Lubrication section for recommended oil 7 Noisy check valve in compressor system 7 Replace check valve Risk of Explosion Do not disassemble check valve with air pressure in tank Large quantity of oil in the discharge air NOTE In an oil lubed compre...

Страница 15: ...r s 8 Replace capacitor s 9 Malfunctioning motor 9 Replace motor Tank does not hold pressure when compressor is off and the shut off valve is closed 1 Air leaks fittings tubing on compressor or plumbing outside system 1 Check all connections with soap and water solution Tighten or remove and apply sealant to threads then reassemble 2 Worn check valve 2 Replace check valve Risk of Explosion Do not ...

Страница 16: ...e welds If a crack is detected remove pressure from tank immediately and replace Compressor Lubrication See Installation Add oil as required The oil should be changed every three months or after every 200 hours of operation whichever comes first If the compressor is run under humid conditions for short periods of time the humidity will condense in the crankcase and cause the oil to look creamy Oil...

Страница 17: ...he face of the flywheel and touching the rim on both sides of the face The belts should be parallel to this straight edge see Figure 10 Dimension A should be the same as B and C to ensure proper alignment of the belts Slots in the bed plate allow for sliding the motor back and forth to adjust belt tension Storage If compressor is to be stored for a short period of time make sure that it is stored ...

Страница 18: ...ny Part description and number as shown in parts list MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALLATION SAFETY SPECIFICATIONS GETTING STARTED 16 REPAIR PARTS ILLUSTRATION FOR FCT02C48V3X A1X1XX 10 16 17 22 18 21 20 19 8 38 40 39 41 50 9 23 24 15 51 14 47 49 3 4 2 6 1 5 48 29 34 33 27 25 32 28 30 36 13 12 11 30 21 43 42 26 35 7 13 31 37 45 5 14 46 5 23 1 ...

Страница 19: ...3 AIR FILTER FCT2 5AFA 1 23 1 FILTER ELEMENT FCT2 5AFE 1 24 BREATHER FCT2 5BR 1 25 PRESSURE SWITCH 1 26 1 4 INCH PIPE NIPPLE 1 27 1 2 INCH 14 X 1 4 INCH REDUCER 1 28 REDUCER 1 29 ASME SAFETY VALVE 1 30 GAUGE 1 Ref No Description Part Number Qty 31 NIPPLE 1 32 REGULATOR 1 33 STRAIN RELIEF SCREW 1 34 STRAIN RELIEF CLAMP 1 35 SELF TAPPIING HEX SCREW 1 36 MOTOR PRESSURE SWITCH CORD FCT02MC 2 37 UNLOAD...

Страница 20: ...provide following information Model number Serial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR FC48 MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALLATION SAFETY SPECIFICATIONS GETTING STARTED 18 6 4 9 3 1 10 13 7 12 15 11 16 14 2 5 8 17 18 19 20 8 ...

Страница 21: ... FC48CRA 2 7 PISTON RING SET 2 8 BALL BEARING 2 9 CRANKSHAFT BEARINGS RODS PISTON ASSEMBLY FSK C48DK 1 10 O RING 1 11 OIL SEAL 1 12 BEARING CAP ASSEMBLY FSK C48V3BC 1 13 M6 X 10 MM SCREW 4 14 VALVE PLATE ASSEMBLY FSK C48VK 1 15 VALVE PLATE MOLDED SEAL 1 16 CYLINDER HEAD AND FASTENERS 1 17 AIR FILTER ASSEMBLY FCT2 5AFA 1 18 1 8 IN 27 OIL DRAIN PLUG 1 19 SIGHT GLASS FCT02SG 1 20 AIR FILTER ELEMENT F...

Страница 22: ...ned in accordance with FS CURTIS CURTIS TOLEDO INC s instructions as detailed in the operating manual provided with the compressor 4 Equipment that has been repaired or modified without authorization from FS CURTIS CURTIS TOLEDO INC D Pre delivery service i e assembly oil or lubricants and adjustment E The effects of normal wear and tear F Gasoline engines and components are expressly excluded fro...

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