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39

EN

WARNING!

Starting up the device without having performed safety-related maintenance work 
can cause serious injury or damage and is done at your own risk.

The manufacturer accepts no liability for damage caused by inadequate maintenance or 
the non-performance of maintenance, as well as in case of continued operation with ex-
ceeding the service life of critical components.

Minimum mainte-
nance work

WARNING!

A poorly-maintained unit can result in serious injury or damage.

For the unit to operate safely, the specified maintenance tasks MUST be carried out.

The following points must always be observed to ensure safe, problem-free operation of 
the device:
-

Never use anything other than a dry cloth to clean the device. Ensure that the device 
is never exposed to damp conditions

-

Always keep the media supply clear

-

Check cables and connectors for signs of damage

-

Only clean the device with clean and oil-free compressed air

-

Observe any additional servicing and maintenance instructions provided by the man-
ufacturer

Once a year / 
every 1000 oper-
ating hours

WARNING!

A defective gas supply system can cause serious injury and damage.

Inspect the gas supply system in accordance with the applicable national regulations.

WARNING!

A poorly-maintained unit can result in serious injury or damage.

For the unit to operate safely, the specified maintenance tasks MUST be carried out.

WARNING!

Work that is carried out incorrectly can cause serious injury or damage.

Maintenance, technical inspections and checks must only be carried out by qualified per-
sonnel. All repairs and maintenance work must be performed exclusively using original re-
placement parts.

Any changes to the device or the use of parts that are not original parts requires the ap-
proval of the manufacturer.

If these conditions are not met, the manufacturer cannot guarantee the safety of the de-
vice.

A safety inspection is required at certain intervals, as is the maintenance specified below.

Annual safety in-
spection

A safety inspection is required once a year. The safety inspection must be carried out by 
a Fronius-trained service technician and includes checking all the safety features of the de-
vice.

Содержание HyLOG Fleet 24015F

Страница 1: ...Perfect Charging Perfect Welding Solar Energy 42 0426 0271 EN 003 22112018 HyLOG Fleet 24015F Operating Instructions Energy cell EN...

Страница 2: ...2...

Страница 3: ...h the product Reading the instructions carefully will enable you to learn about the many different features it has to offer This will allow you to make full use of its advantages Please also note the...

Страница 4: ...4...

Страница 5: ...e device 16 Control elements and connections 18 Safety 18 Controls and connections 18 Control panel 20 Before commissioning 23 Safety 23 Proper use intended purpose 23 Before using for the first time...

Страница 6: ...nce work 39 Once a year every 1000 operating hours 39 Annual safety inspection 39 Maintenance work every 1000 operating hours 40 Service life 40 Pressure equipment 40 Disposal 40 Technical data 41 HyL...

Страница 7: ...al The device is manufactured using state of the art technology and according to recognised safety standards If used incorrectly or misused however it can cause injury or death to the operator or a th...

Страница 8: ...urpose is deemed improper The manufacturer shall not be held liable for any damage arising from such usage Proper use includes ensuring that the device is undamaged and in perfect condition carefully...

Страница 9: ...t Safe use The operating instructions are primarily intended for system integrators who incorporate the device as a component into an overall vehicle The contents are therefore intended for qualified...

Страница 10: ...y the use of natural or forced ventilation Keep possible ignition sources fires and naked flames away from the device also inflam mable materials liquids and gases Using the device in spaces with inad...

Страница 11: ...10 335 874 The need to re charge the battery externally represents a fault that can only occur in special situations prolonged shutdown overuse etc Do not expose the back up battery to excessive heat...

Страница 12: ...nance technical inspections and checks must only be carried out by qualified per sonnel service organisations who have been trained in the safety and maintenance of these devices In addition all repai...

Страница 13: ...t the time of printing We reserve the right to make changes The contents of the operating instructions shall not provide the ba sis for any claims whatsoever on the part of the purchaser If you have a...

Страница 14: ...equired at the installation location Care must be taken to ensure sufficient circulation of air in the operating environment Advantages A great economic advantage of HyLOG Fleet is that long battery c...

Страница 15: ...re no battery charging stations Absence of poisonous and odorous emissions Quiet Energy efficiency is roughly 3 times better than that of conventional systems using in ternal combustion engines Proper...

Страница 16: ...s below a certain level the fuel cell starts recharging again The battery also supplies the energy needed to start the fuel cell Tank A steel vessel for hydrogen gas with a capacity of 27 litres 7 13...

Страница 17: ...housing openings for the cooling air sup ply and outlet with sufficient ventilation in rooms with a volume of more than 10 m 353 15 ft with an air circula tion rate of at least 0 6 h whilst avoiding o...

Страница 18: ...s supply battery etc es pecially the safety rules WARNING Work carried out incorrectly and electric shocks can have fatal results All covers of the device and the housing in general should only be ope...

Страница 19: ...inage connection there is a risk of water leakage Keep the condensate drainage connection completely clear 3 Cooling air outlet and process exhaust air Cooling air and exhaust air from the fuel cell p...

Страница 20: ...ame length Mount chains or ropes at all the fixing points of the crane holder Route the chains or ropes so that the angle to the vertical is as small as possible Control panel No Function 1 Display Th...

Страница 21: ...ety relevant fault leads to a shut down of the device into the safe state Try a restart as follows Press the OFF button as soon as the device has been shut down the Power ON indicator goes off After a...

Страница 22: ...nverted into electricity and water as a combustion product The back up battery primarily caters for low loads and peak demand The fuel cell operates in its optimal efficiency range and recharges the b...

Страница 23: ...supply of general system user documentation energy cell and vehicle adapted for use of the vehicle with HyLOG Fleet Information provided to the driver and surrounding area concerning safety relevant...

Страница 24: ...r Before using for the first time WARNING If operation of the device is impaired by blocked material flows there is a risk of suf focation and explosion Keep all air openings and the condensate draina...

Страница 25: ...e serious damage Consumers connected to the device must conform to the output voltages of the device The technical data shown on the rating plate applies WARNING Leaks and escaping hydrogen during the...

Страница 26: ...ctrically connected to the integrated back up battery during installation there is a risk of serious injury and damage Do not carry out any work on the connectors unless the device is electrically iso...

Страница 27: ...interface 1 on top of the housing with a suitable plug for the vehicle s power supply Pin assignment for the vehicle connection Specification for the vehicle con nection 1 1 11 12 10 4 5 6 7 8 9 1 2 3...

Страница 28: ...r connecting the device to the vehicle chassis 1 Use the grounding contact at the power interface AUX contact 2 Assembly of the control panel display on the metal chassis using a screw connec tion whi...

Страница 29: ...serious injury or damage The specified fuelling parameters must be observed at all times The HyLOG Fleet system may only be refuelled in accordance with the refuelling guidelines The fuelling system...

Страница 30: ...40 40 40 30 22 20 4 10 14 0 32 10 50 20 68 25 77 14 2030 42 6089 42 5 6162 43 6234 30 86 35 95 40 104 4 580 42 9 6220 42 9 6220 43 6234 Hydrogen Temperature Tgas C F 45 113 50 122 55 131 60 140 65 149...

Страница 31: ...fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuellin...

Страница 32: ...uelling system to the filler connection in accordance with the refuelling system manufacturer s instructions Carry out the refuelling process in accordance with the instructions of the manufactur er o...

Страница 33: ...tions require an exact calculation of the air circulation rate in consultation with the device manufacturer WARNING Operating and storing the device under environmental conditions different from those...

Страница 34: ...e and recharges the back up battery Once the back up battery is fully charged the fuel cell can be automatically and temporarily shut down The operating strategy for interaction of the back up battery...

Страница 35: ...er ON indicator has gone off WARNING An electric shock can be fatal Do not touch any components in the housing interior before the integrated back up battery has been electrically isolated from the de...

Страница 36: ...the indi cators and it cannot be concluded that the cause of the fault is a defect in the safety sys tem an attempt should first be made to rectify the problem through the following approach Stop ene...

Страница 37: ...e in a well ventilated environment Contact the manufacturer immediately to ar range the necessary repairs Fault indicator lights up Cause In addition to the Fault indicator a text message can appear s...

Страница 38: ...op energy delivery by pressing the OFF button Wait until the Power ON indicator has gone off WARNING An electric shock can be fatal Do not touch any components in the housing interior before the integ...

Страница 39: ...ctions provided by the man ufacturer Once a year every 1000 oper ating hours WARNING A defective gas supply system can cause serious injury and damage Inspect the gas supply system in accordance with...

Страница 40: ...t before reaching the end of the service life Exceeding the service life can effect the safety of the tank valve and may lead to faulty closing behaviour and leakage of the valve WARNING Danger of ser...

Страница 41: ...em voltage 25 6 V DC Fuse protection of the power interface 250 A 500 A short term System efficiency 47 Data relating to the integrated back up battery High performance nickel metal hydride battery Ni...

Страница 42: ...ible for short term oper ation up to 30 minutes Connections Tank connector and connector for equipotential bonding via electrical connection with vehicle earth potential OMB HFR SAE J2600 H35 Condensa...

Страница 43: ...43 EN...

Страница 44: ...com addresses Under http www fronius com addresses you will find all addresses of our sales branches and partner firms Fronius International GmbH Froniusplatz 1 A 4600 Wels E Mail perfect charging fro...

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