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Cooling Liquid FCL 10/20 does not ignite. The ethanol-based coolant can ignite under cer

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tain conditions. Transport the coolant only in its original, sealed containers and keep well 

away from any sources of ignition.

Used coolant must be disposed of properly in accordance with the relevant national and 

international regulations. The coolant safety data sheet may be obtained from your service 

centre or downloaded from the manufacturer's website.

Check the coolant level before starting to weld, while the system is still cool.

Commissioning, 

maintenance and 

repair

It is impossible to guarantee that bought-in parts are designed and manufactured to meet 

the demands made of them, or that they satisfy safety requirements.

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Use only original spare and wearing parts (also applies to standard parts).

-

Do not carry out any modifications, alterations, etc. to the device without the manufac

-

turer's consent.

-

Components that are not in perfect condition must be replaced immediately.

-

When ordering, please give the exact designation and part number as shown in the 

spare parts list, as well as the serial number of your device.

The housing screws provide the ground conductor connection for earthing the housing 

parts.

Only use original housing screws in the correct number and tightened to the specified 

torque.

Safety inspection

The manufacturer recommends that a safety inspection of the device is performed at least 

once every 12 months.

The manufacturer recommends that the power source be calibrated during the same 12-

month period.

A safety inspection should be carried out by a qualified electrician

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after any changes are made

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after any additional parts are installed, or after any conversions

-

after repair, care and maintenance has been carried out

-

at least every twelve months.

For safety inspections, follow the appropriate national and international standards and di

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rectives.

Further details on safety inspection and calibration can be obtained from your service cen

-

tre. They will provide you on request with any documents you may require.

Disposal

Do not dispose of this device with normal domestic waste! To comply with the European 

Directive on Waste Electrical and Electronic Equipment and its implementation as national 

law, electrical equipment that has reached the end of its life must be collected separately 

and returned to an approved recycling facility. Any device that you no longer require must 

either be returned to your dealer or given to one of the approved collection and recycling 

facilities in your area. Ignoring this European Directive may have potentially adverse af

-

fects on the environment and your health!

Safety symbols

Devices with the CE mark satisfy the essential requirements of the low-voltage and elec

-

tromagnetic compatibility directives (e.g. relevant product standards of the EN 60 974 se

-

ries).

Содержание FK 5000

Страница 1: ...n elemental chlorine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy 42 0426 0079 EN 032 25052020 FK 5000 FK 5000 MV Operating Instructions...

Страница 2: ...2...

Страница 3: ...to ensure greater safety when using the product Careful handling of the product will repay you with years of safe and reliable operation These are essential prerequisites for excellent results Explan...

Страница 4: ...4...

Страница 5: ...peration 15 Commissioning maintenance and repair 16 Safety inspection 16 Disposal 16 Safety symbols 16 Data protection 17 Copyright 17 General 19 General 21 Device concept 21 Variants 21 Scope of supp...

Страница 6: ...ng and starting up the cooling unit 37 Filling the cooling unit 37 Commissioning the cooling unit 38 Fitting the coolant filter option 39 Safety 39 Fitting the coolant filter option 39 Troubleshooting...

Страница 7: ...General in the operating instructions for the device Before switching on the device rectify any faults that could compromise safety This is for your personal safety Proper use The device is to be use...

Страница 8: ...ing instructions especially the Safety rules section and sign to confirm that they have understood them and will follow them Before leaving the workplace ensure that people or property cannot come to...

Страница 9: ...power level of 80 dB A ref 1pW when idling and in the cooling phase following operation at the maximum permissible operating point under maximum rated load conditions according to EN 60974 1 It is not...

Страница 10: ...ire or explosion or near sealed tanks vessels or pipes unless these have been prepared in accordance with the relevant national and international standards Do not carry out welding on containers that...

Страница 11: ...rly legible and easy to understand warning sign to the device to prevent any one from plugging the mains plug back in and switching it on again After opening the device Discharge all live components E...

Страница 12: ...to interfer ence from the device include Safety devices Power signal and data transfer lines IT and telecommunications devices Measuring and calibrating devices Supporting measures for avoidance of E...

Страница 13: ...increased electric risk e g near boilers must carry the Safety sign However the power source must not be located in such areas Risk of scalding from escaping coolant Switch off cooling unit before dis...

Страница 14: ...gas cylinder Never touch a shielding gas cylinder with an electrode Risk of explosion never attempt to weld a pressurised shielding gas cylinder Only use shielding gas cylinders suitable for the appli...

Страница 15: ...before commissioning Any damage must be repaired by trained service technicians before com missioning the device Safety measures in normal opera tion Only operate the device when all safety devices a...

Страница 16: ...ction The manufacturer recommends that a safety inspection of the device is performed at least once every 12 months The manufacturer recommends that the power source be calibrated during the same 12 m...

Страница 17: ...changes made to the factory settings The manufacturer accepts no liability for any deleted personal settings Copyright Copyright of these operating instructions remains with the manufacturer The text...

Страница 18: ...18...

Страница 19: ...General...

Страница 20: ......

Страница 21: ...elf tapping screws Operating instructions Field of applica tion The cooling unit can be used for water cooled MIG MAG manual welding torches Validity of Gen eral Delivery and Payment Condi tions With...

Страница 22: ...certain leakage flow should always be expected A low leakage flow is permitted The coolant pump requires a certain warm up time after being started for the first time or upon restarting after a long p...

Страница 23: ...be sufficiently quali fied Suitable protective equipment must be used All persons not involved must be kept at a safe distance from the cooling unit and the welding pro cess Do not use the functions d...

Страница 24: ...o be mounted on the rear in a protected location and the welding torch to remain con nected to the front as usual compact power sources Coolant temperature monitoring and flow monitoring are parts of...

Страница 25: ...Connections and mechanical compo nents...

Страница 26: ......

Страница 27: ...eturn connection red 3 Screw cap for coolant container 4 Operating and maintenance instructions 5 Coolant viewing window 6 Power source connecting plug 7 Rating plate 8 Coolant return connection red i...

Страница 28: ...28...

Страница 29: ...Installation and commissioning...

Страница 30: ......

Страница 31: ...ctive connection between the base plate of the cooling unit and the surface Before installing the cooling unit remove all electrically conductive parts between the base plate of the cooling unit and t...

Страница 32: ...no liability for damage caused in such cases Proper use The device is intended solely for use in conjunction with Fronius system components The device is to be used exclusively for its intended purpo...

Страница 33: ...oling unit more mobile CAUTION Risk due to work that has been carried out incorrectly This can result in serious damage to property If the welding system is not equipped with an auto transformer the c...

Страница 34: ...ically charged components e g capacitors have been discharged WARNING Danger from inadequate ground conductor connections This can result in severe personal injury and damage to property The housing s...

Страница 35: ...35 EN 1 2 1 3 3 2 4 5 6 1 4...

Страница 36: ...isconnected from the mains until all work has been completed Connecting inter connecting hose pack coolant hoses to the cool ing unit 1 NOTE Connect the colour coded coolant ho ses to the correspondin...

Страница 37: ...l all work has been completed CAUTION Risk from coolant leakage This can result in serious damage to property If there is any coolant on the exterior of the cooling unit remove it immediately Make sur...

Страница 38: ...s clean and uncontaminated NOTE During welding check at regular intervals that the coolant is flowing properly You should be able to see a steady return flow of coolant into the coolant container The...

Страница 39: ...rom hot coolant This can result in severe scalds Wait until the coolant has cooled down before carrying out any of the activities de scribed below Fitting the cool ant filter option NOTE Make sure tha...

Страница 40: ...40...

Страница 41: ...Troubleshooting...

Страница 42: ......

Страница 43: ...citors have been discharged WARNING Danger from inadequate ground conductor connections This can result in serious injury and damage to property The housing screws provide a suitable ground conductor...

Страница 44: ...After Sales Service if the coolant pump shaft proves impossible to turn Cause Coolant pump defective Remedy Contact After Sales Service Coolant pump does not work after turning the coolant pump shaft...

Страница 45: ...urn Displayed service codes NOTE Depending on the welding system the service codes are displayed on the power source or the wire feed unit hot l H2O The optional coolant temperature sensor in the cool...

Страница 46: ...ully read and understand this document Fully read and understand all the Operating Instructions for the system components especially the safety rules WARNING Danger from electric current An electric s...

Страница 47: ...Care maintenance and disposal...

Страница 48: ......

Страница 49: ...have been discharged WARNING Danger from inadequate ground conductor connection This can result in serious injury and damage to property The housing screws provide a suitable ground conductor connecti...

Страница 50: ...e welding torch and the ground earth connection are undamaged Check that there is an all round clearance of 0 5 m 1 ft 7 69 in to ensure that cooling air can flow in and out freely Check the screw con...

Страница 51: ...without the power source However the power source can remain on the cooling unit when gas purging the cooler Every 2 months If present check the coolant filter for dirt and clean it re place the filt...

Страница 52: ...ing work disconnect the ground earth connection between the welding system and the work piece remove the wire electrode from the welding torch being used depending on the system remove the wirespool o...

Страница 53: ...tle coolant as pos sible enters the device Immediately remo ve any coolant that enters the device or spills onto its exterior 2 3 NOTE If the coolant connections are on the front of the cooling unit c...

Страница 54: ...54 1 2 3 4 5 Ensure that all hose connections are properly established and are not leaking 1 5 6 4 3 max 2 1 7 8 9 10...

Страница 55: ...55 EN Ensure that there is no coolant inside the device or on its exterior 6 Disposal Dispose of in accordance with the applicable national and local regulations 11 1 2 3 12...

Страница 56: ...56...

Страница 57: ...Technical data...

Страница 58: ......

Страница 59: ...500 W 1000 W 1000 W 800 W 1500 W 1000 W Max delivery head 35 m 114 ft 9 95 in 35 m 114 ft 9 95 in Max delivery rate 3 5 l min 0 92 gal min 3 5 l min 0 92 gal min Max pump pressure 4 2 bar 60 89 psi 4...

Страница 60: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...

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