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Troubleshooting

In the event of faults, note that the functioning of the entire system depends on many

additional components (power source, wire-feed unit, etc.) that are also potential sources

of problems.

General

- Connections established between separate system components

- System components are supplied with electricity and the mains voltage for each

component complies with the rating plate

Basic require-

ments for the

system to work

If any error message that is not described here appears on the display, then the fault is

one that can only be rectified by a service technician. Make a note of the error message

shown in the display and of the serial number of the driving vehicle, and get in touch with

our after-sales service, giving them a detailed description of the error.

BAt (flashing display)

Cause:

Battery warning - the battery pack is nearly flat.

Remedy:

Charge up the battery pack with charger FDV MF.

Displayed error

messages

Drive wheels slip during travel

Cause:

Wheels dirty (with oil)

Remedy:

Clean the wheels

Cause:

Vehicle overloaded (e.g. the torch cables pull the vehicle up from the floor)

Remedy:

Relieve cable strain (suspend)

Cause:

Insufficient magnetic force: Sheet too thin - must be at least 5 mm thick)

Insufficient magnetic force: Too big a gap (s < 6 mm) - vehicle raised from

the ground by an obstacle or unevenness

Remedy:

Change the welding conditions

Cause:

Insufficient magnetic force - magnet lever in "ON" position

Remedy:

Remove the top cover and check the operation of the mechanism.

Cause:

Magnet not effective (overheated - working temperature > 150°C)

Remedy:

Change magnet.

Play at the drive wheels

Cause:

Drive belt slack.

Remedy:

Tighten the drive belt.

Driving vehicle

Содержание 8,045,368

Страница 1: ...FDV 22 MF EN 42 0410 1645 V09 03082016 Operating Instructions Carriage Perfect Welding Solar Energy Perfect Charging...

Страница 2: ......

Страница 3: ...k 14 AC ACvoltage transformer 15 Welding position and seam tracking 16 Possible welding positions 16 Guidance of the carriage 17 Second torch holder 20 Preparing the driving vehicle 21 Fitting the han...

Страница 4: ...le 41 Oscillation 42 Maintenance and care 43 Personnel 43 Maintenance record 43 Maintenance operations and intervals 43 Recommended lubricants 43 Horizontal torch adjustment unit 44 Vertical torch adj...

Страница 5: ...ple Driving vehicle FDV 22 MF is a portable battery powered longitudinal truck with 4 wheel drive The driving vehicle is used to execute mechanised butt and fillet welds in horizon tal or vertical wel...

Страница 6: ...all times Clearly mark the place where the instructions are kept Ensure that all persons using the carriage know where the operating instructions are located The operating instructions will only be ab...

Страница 7: ...safety rules Do not use the functions until you have fully read all the operating instructions Type Ser No Art No A 4600 Wels www fronius com U weight max load 14 4 VDC 15 kg 22 kg 2009 FDV 22 MF 8 04...

Страница 8: ...Scope of supply 3 4 6 5 7 1 8 2 1 Driving vehicle FDV 22MF 2 Handle with hose pack holder 3 Battery pack 14 4 V 3 Ah 4 Charger FDV MF 5 Allen keys 2 5 3 4 6 Front guide rail 7 Rear guide rail 8 Conne...

Страница 9: ...1425 This accessory comprises two parts Brush bracket and 1x brush Oscillation unit FOU 30 ML6 8 045 370 For workpieces with very rough surface Stainless steel drive wheel 48 0005 1603 article number...

Страница 10: ...tions continued Lateral guides Additional torch holder for second torch 48 0005 1893 1 1 Lateral guide tiltable 48 0005 1890 2 Lateral guide for edge 48 0005 1888 3 Lateral guide magnetic 48 0005 1892...

Страница 11: ...de with guiding rail 4 Guide arm for flexible rail 1850 mm 2 St ck 48 0005 1897 5 Flexible guiding rail 1850 mm 48 0005 1894 6 Magnetic block for guiding rail 48 0005 1895 IMPORTANT 10 magnetic blocks...

Страница 12: ...oscillation unit Universal torch holder Vertical torch adjustment unit Horizontal torch adjustment unit On board control unit Hosepack holder Guide wheels Limit switch Truck with 4 wheel drive Batter...

Страница 13: ...source control For connecting the cable to the power source 8 Welding ON OFF toggle switch For choosing whether to run the automatic program sequence with or without weld ing Welding can be deactivat...

Страница 14: ...t is deactivated The display appears after the value 99 9 and before 0 5 Traversing speed display Display range 5 150 cm min The current step is signalled by the relevant LED lighting up Display flash...

Страница 15: ...ence 2 Right dwell time potentiometer For setting the dwell time of the torch in the right reversal position Setting range 0 3 seconds 3 Oscillation speed potentiometer For setting the traversing spee...

Страница 16: ...he battery pack 7 Battery release button For releasing the battery pack WARNING Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described until you hav...

Страница 17: ...e system components especially the safety rules AC ACvoltage transformer AC AC voltage transformer 1 2 The voltage transformer allows the charger to be operated using 110 V and 120 V mains supplies A...

Страница 18: ...t from falling The load securing device must be designed for the total weight of the vehicle The manufacturer accepts no liability for any damage to persons or property resulting from vertical use of...

Страница 19: ...in the PE overhead position is prohibited Guidance of the carriage Guidance on outside vertical surface Guidance on inside vertical surface The guide wheels automatically track the torch in the fille...

Страница 20: ...angle piece the welding torch must only be placed on the upper side Guidance of the carriage continued Guidance on outside vertical surface Guidance on angle piece vertical or rail Outside of curve wi...

Страница 21: ...19 Guidance of the carriage with optional lateral guides Lateral guide tiltable Lateral guide for edge Standard lateral guide with magnet...

Страница 22: ...or guiding rail Guide arm for flexible rail 1850 mm 72 84 in IMPORTANT 10 magnetic blocks per rail are necessary Lateral guide with guiding rail IMPORTANT Working with two welding torches is only poss...

Страница 23: ...o the control panel housing 2 Tighten the screws using a size 5 allen key Fitting the guide rails 1 Use the M6 knurled screws to attach the guide rails to the driving vehicle 2 Tighten knurled screws...

Страница 24: ...1 Remove the M6 knurled screws a 2 Attach the brush brackets as shown 3 Insert the M6 knurled screws a and tighten by hand 4 Fit the brush to the front or rear brush bracket using M6 screws b a NOTE T...

Страница 25: ...ion All optinal lateral guides for the FDV 22 carriage are mounted with the M6 knurled screws The lateral guides are mounted on the front sides of the carriage Lateral guide tiltable Lateral guide for...

Страница 26: ...10 magnet blocks are necessary for one rail 1850 mm 72 84 in to ensure a secure fit The rails can be mounted on the magnetic blocks in the following way by forming a butt joint by forming a lap joint...

Страница 27: ...ge before the con trol panel 1 Remove the right knurled screw and the lifting eye 5 Tighten the knurled screw and the lifting eye into the two holes above the fixing screws 2 Place the recress a of th...

Страница 28: ...rger is designed for a supply voltage of 230 V Directly con necting the charger to a 110 120 V mains supply can cause serious material damage Ensure that the charger is always operated using the corre...

Страница 29: ...rges up The signal lamp flashes GREEN during the charging process IMPORTANT The battery pack is fully charged after a charging time of 45 minutes The GREEN signal lamp is then lit permanently 3 Once t...

Страница 30: ...warf The guide wheels must be clean undamaged and free of welding spatter Check the sur face of the work piece and the driving vehicle to ensure they are clean 1 Place the driving vehicle on the work...

Страница 31: ...securing device must be designed for the total weight of the vehicle The manufacturer accepts no liability for any damage to persons or property resulting from vertical use of the driving vehicle with...

Страница 32: ...when laying the hose pack Do not allow the hose pack to become kinked Always lay the hose pack as straight as possible Suspend the hose pack it must not come into contact with the floor use balancers...

Страница 33: ...stem compo nents are switched on They can be switched on in any order On the following system components turn the main switch to the ON 1 position Driving vehicle control unit Power source Wire feed u...

Страница 34: ...oggle switch to the OFF position Start the welding process Start the welding process 2 Set the Start LEFT STOP Start RIGHT toggle switch to the de sired direction The test run starts To stop the proce...

Страница 35: ...ing Welding is stopped through actuation of the front or rear limit switch or through operation of the tog gle switch 13 on the control panel STOP position of the driving vehicle For continu ous weldi...

Страница 36: ...to the STOP 0 position IMPORTANT The welding process stops automatically once the relevant limit switch on the driving vehicle is actuated 5 Press the buttons and set the desired end crater time e g...

Страница 37: ...lected 4 Press the buttons and set the desired pause segment e g 5 0 cm Press the SELECT ENTER button to accept the value The next parameter is selected 3 sec For interval welding the welding segment...

Страница 38: ...ress the buttons and set the desired back fill time e g 1 0 s Press the SELECT ENTER button to accept the value The next parameter is selected Interval welding continued 5 Press the buttons and set th...

Страница 39: ...4 cm Total path 55 cm Welding Welding Welding 5 cm 5 cm 10 cm 1 2 2 3 1 Setting 1 Total path e g 43 cm or 45 cm If the total path finishes in a pause segment S6 the driving vehicle stops after complet...

Страница 40: ...ly For this it is necessary to set the total path The welding process stops automatically once this programmed total path has been travelled The following parameters must be set for path welding Durat...

Страница 41: ...lding path is reached Welding is also stopped as soon as a limit switch on the driving vehicle is actuated Path welding continued 5 Press the buttons and set the desired back fill time e g 1 0 s Press...

Страница 42: ...ram sequence IMPORTANT If the driving vehicle has been configured for interval welding the oscillation motion is only active in the welding seg ment In the pause segment during crater filling and back...

Страница 43: ...g them a detailed description of the error BAt flashing display Cause Battery warning the battery pack is nearly flat Remedy Charge up the battery pack with charger FDV MF Displayed error messages Dri...

Страница 44: ...aversing speed is set to 0 Remedy Set the traversing speed Cause Drive system faulty Remedy Remove the cover and check the operation of the drive system Power source does not start Cause Welding ON OF...

Страница 45: ...tenance Personnel The operator must put the following organisational measures in place with regard to maintenance keeping a service book with the most IMPORTANT data date operator mainte nance activit...

Страница 46: ...44 Horizontal torch adjustment unit Vertical torch adjustment unit Driving vehicle front end Driving vehicle rear end K K K F K K K K F K E A B A A A B E...

Страница 47: ...se self discharge Charger FDV MF with battery pack J I J The alignment of the driving vehicle depends on the setting of the play between the toothed belt and the drive wheel If there is too much play...

Страница 48: ...d personnel Ensure that all machine components and electrical parts are separated according to type and disposed of properly drained or defective battery packs are disposed of by the dealer Fronius Cu...

Страница 49: ...Adjustable range of guide wheels 100 mm Net weight without battery 14 kg Technical data Driving vehicle FDV 22 MF AC AC voltage transformer Input voltage 110 120 V AC Output voltage 230 V AC Mains fre...

Страница 50: ...R 150 1 30 mm Oscillation frequency R 150 oscillation path 10 mm 12 110 strokes min Dwell time 0 3 sec Oscillation unit FOU 30 ML6 Dimensions FDV 22 MF without oscillation unit A 308 416 mm B 266 mm C...

Страница 51: ...V 22 MF with oscillation unit A 305 415 mm B 112 162 mm C 29 mm D 40 mm E 30 mm F 271 421 mm G 288 398 mm H 157 mm I 52 mm J 10 mm K 40 mm L 60 200 mm M 398 mm N 312 mm O 5 mm P 369 mm A E D C B F G I...

Страница 52: ...50...

Страница 53: ...1 Spare parts...

Страница 54: ...2...

Страница 55: ...3 Carriage FDV 22 MF Art Nr 8 045 368 incl 48 0005 1217 nur Stecker plug only 48 0005 1182...

Страница 56: ...4 Torch holder for second torch Additional torch holder Art Nr 48 0005 1893 Carriage FDV 22 MF Art Nr 8 045 368...

Страница 57: ...gnetic 2 pc Art Nr 48 0005 1892 2 3 5 6 4 Lateral guide with guiding rail 4 Guide arm for flexible rail 1850 mm 72 84 in 2 pc Art Nr 48 0005 1897 5 Guiding rail flexible 1850 mm 72 84 in Art Nr 48 000...

Страница 58: ...6 Circuit diagram...

Страница 59: ...7 EU Declaration of conformity...

Страница 60: ...FRONIUS INTERNATIONAL GMBH TechSupport Automation www fronius com addresses www fronius com...

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