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Room Air Conditioner

Service and Parts

Manual

KP Line

KP08 (03/03)

KP08A10

Содержание KP08A10

Страница 1: ...Room Air Conditioner Service and Parts Manual KP Line KP08 03 03 KP08A10...

Страница 2: ...OCATION FOR DISPLAY P C B ASM 32 6 EXPLODED VIEW 33 7 REPLACEMENT PARTS LIST 34 1 PREFACE This SERVICE MANUAL provides various service information including the mechanical and electrical parts etc Thi...

Страница 3: ...15 60Hz 7 850 730 6 6 10 7 26 7 DB 19 4 WB 35 DB 23 9 WB 440g 15 5 oz 3 ROW 11 STACKS SLIT FIN TYPE 2 ROW 16 STACKS L BENDED TYPE TURBO FAN PROPELLER TYPE FAN WITH SLINGER RING 3 3 6 POLES REMOTE CONT...

Страница 4: ...86 F by 1 F 16 C to 30 C by 1 C Select the lower number for lower temperature of the room OPERATION MODE SELECTION BUTTON Every time you push this button it will shift among COOL ENERGY SAVER FAN and...

Страница 5: ...hich fasten the power cord 4 Disconnect the grounding screw from the evaporator channel 5 Remove the 1 screw which fasten the control box cover 6 Remove the housing which connects PCB and motor wire i...

Страница 6: ...pushing the tabs and remove it See Figure 6 11 Remove the clamp with a hand plier which secures the turbo fan 12 Remove the turbo fan 13 Remove the 2 screws which fasten the air guide from the base pa...

Страница 7: ...oval procedure above 2 3 2 COMPRESSOR 1 Remove the cabinet Refer to section 2 1 2 2 Discharge the refrigerant system using a FreonTM Recovery System If there is no valve to attach the recovery system...

Страница 8: ...Open the top cover from the control box Refer to section 2 3 3 3 Disconnect the front panel from the control box See Figure 12 4 Disconnect two leads from the capacitor and relay 5 Pull out the power...

Страница 9: ...tube at the condenser connections 5 Remove the condenser 6 Re install the components by referring to notes See Figure 14 2 4 2 EVAPORATOR 1 Remove the control box Refer to section 2 1 3 2 Remove the a...

Страница 10: ...he High side If the total charge cannot be put in the High side the balance will be put in the suction line through the access valve which you installed as the system was opened 2 Connect the charging...

Страница 11: ...proof seal Leak detector Tubing cutter Hand Tools to remove components Service valve A COMPOUND GAUGE EVAPORATOR LOW PRESSURE SIDE COMPRESSOR CAPILLARY TUBE CONDENSER HIGH PRESSURE SIDE SEE INSETS BE...

Страница 12: ...d items are especially important checking points when the installation is finished 1 Grounding wire Green or Green and Yellow is provided in the power cord The green wire must be grounded 2 Connect to...

Страница 13: ...T SIDE HORIZONTAL LINE B 1 WINDOW WIDTH A HEIGHT B 2 GASKET 3 WALL 4 DETAILS 5 1 x 30 ROUND HEAD WOOD SCREWS A B C D E F H J K 535mm 366mm 250mm 30mm 0 25mm OVER 420mm 32 5 10mm 0 5mm 211 2 147 16 10...

Страница 14: ...he Frame Guides into the bottom of the cabinet 7 Insert the Frame Curtain into the upper guide and Frame Guides 8 Fasten the curtains to the unit with 4 Type A screws at the both sides CABINET INSTALL...

Страница 15: ...ttach the sill support to the cabinet track hole in relation to the selected position using 2 Type A screws in each support See Figure 23 6 The cabinet should be installed with a very slight tilt abou...

Страница 16: ...nstall screws Type A at the cabinet s sides 11 Cut the Foam Strip to the proper length and insert between the upper and lower window sash See Fig 27 12 Attach the window Locking Bracket with a type C...

Страница 17: ...OIL LIQUID REFRIGERANT CAPILLARY TUBE OUTSIDE COOLING AIR FOR REFRIGERANT PASS THROUGH SUCTION LINE COOL LOW PRESSURE VAPOR COOLED AIR COMPLETE LIQUID BOIL OFF POINT LIQUID PRESSURE DROP ROOM AIR HEAT...

Страница 18: ...gas leakage Repair gas leak Replacement of unit if the unit is beyond repair Satisfactory operation with temperature difference of inlet outlet air 44 50 F 7 10 C Check heat load increase Clean conden...

Страница 19: ...ion Replacement of fan motor Regular but fails to start Replacement of compressor locking of rotor metal Improper thermostat setting Loose terminal connection Improper wiring Irregular motor resistanc...

Страница 20: ...B Ass y Is the connection between AC and DC all right Is the reset circuit all right The No 14 of Micom is 5V Check the Fuse Check the wiring diagram Check the Main PCB pattern Exchange the Trans Exch...

Страница 21: ...ltage No 10 of IC01M 0V Exchange IC01M Select the setting Temp to lower Number Wait 3 Minutes Is the Unit for 3 minutes delay Exchange MAIN PCB Ass y Is the voltage N0 9 of IC01M DC 12V Check the RY C...

Страница 22: ...01M DC 12V Is the voltage NO 16 or 15 or 13 of IC01M 0V Check the RY Hi or RY Med or RY Lo Check the wiring diagram NO NO YES YES NO NO YES YES Is the mode key pushed once more from cool mode Is the v...

Страница 23: ...change IC03G Q01G Q02G Q03G for Delux Model Connect connector to CN AC DC exactly Does the IC03G Q01G Q02G Q03G for Delux Model operate normally on DC PCB Ass y Check the PCB pattern Is the voltage of...

Страница 24: ...CB Ass y Is the connection between AC and DC all right Is the reset circuit all right The No 14 of Micom is 5V Check the Fuse Check the wiring diagram Check the AC PCB pattern Exchange the Trans Excha...

Страница 25: ...oltage No 10 of IC01M 0V Exchange IC01M Select the desired Temp to lower Number Wait 3 Minutes Is the Unit for 3 minutes delay Exchange AC PCB Ass y Is the voltage N0 9 of IC01M DC 12V Check the RY CO...

Страница 26: ...NO 16 or 15 or 13 of IC01M 0V Check the RY Hi or RY Med or RY Lo Check the wiring diagram NO NO YES YES Check the PCB pattern Is the voltage of Battery about over 2 3V Exchange Receiver Ass y Is the c...

Страница 27: ...B Ass y NO NO NO NO YES YES YES Are the IC01G and IC02G all right Is the connection of CN AC DC all right Exchange the DC PCB Ass y Exchange IC01G IC02G Exchange IC03G Connect connector to CN AC DC ex...

Страница 28: ...If not replace fan motor Pay attention to any change from high speed to low speed If the speed does not change replace the motor If cracked out of balance or partially missing replace it If cracked ou...

Страница 29: ...s or brush Clean the interior base before reassembling If condenser fins are closed over a large area on the coil surface head pressures will increase causing the compressor to overload Straighten the...

Страница 30: ...6323A20004D LOCATION NO DESCRIPTION MOTOR COMP CAPACITOR DC PCB ASSEMBLY THERMISTOR AIR FILTER ASSEMBLY AC PCB ASSEMBLY WIRING DIAGRAM 3854AR3563P SWITCH H V ASSEMBLY BK CN MOTOR CN PWR DC12V ZNR01J C...

Страница 31: ...C02L ULN2004A 16 15 14 3 6 680pF C01L R01P 20K 50V 3 Digit0 5 10 a f a b Digit1 a 3 9 b 8 c d f d e d c 7 e 4 f 1 g e 6 g g COOL DEFROST DRY HEAT TIMER FAN E SAVER R02G R03G R04G R01G 680 680 680 680...

Страница 32: ...32 5 3 COMPONENTS LOCATION FOR AC P C B ASM MODEL KP08A10 5 4 COMPONENTS LOCATION FOR DC P C B ASM MODEL KP08A10...

Страница 33: ...6 EXPLODED VIEW MODEL LW8000PR 33 49 50 52 53 51 54 7 28 26 20 21 16 15 14 13 12 9 10 8 45 46 47 37 34 38 31 33 40 35 41 32 36 39 2 3 44 43 11 19 18 24 22 27 42 23 29 26 25 17 1 6 5 4...

Страница 34: ...LE 3041A20021N 1 R 18 AIR GUIDE 5238A20007A 1 R 19 AIR GUIDE 5238A20009A 1 R 20 DAMPER VENTILATION 4900A20003A 1 R 21 ORIFICE 4948A10014A 1 R 22 MOTOR ASSEMBLY SINGLE 4681A20027X 1 R 23 SHROUD 4998A10...

Страница 35: ...TUBE ASSEMBLY EVAPORATOR IN 5211A20470G 1 R E INSTALL PART ASSEMBLY SINGLE 3127AR3403M 1 R 48 UPPER GUIDE 4974AR3328C 1 R 49 67303802 CURTAIN ASSEMBLY 4959AR3402A 1 R 50 67303803 CURTAIN ASSEMBLY 4959...

Страница 36: ...Office Box 1540 4200 N Pan Am Expressway San Antonio Texas 78295 1540 210 357 4400 FAX 210 357 4480 FRIEDRICH AIR CONDITIONING CO Visit our web site at www friedrich com P NO 3828A20207E Use Factory...

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