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Franklin Fueling Systems TS-LS500, Руководство по установке

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18

Pre-Operational TS-LS500 Testing

The line stability test procedure assumes that all STP’s, pump controllers, and AC inputs have 
been installed, wired, calibrated and are operational and in accordance with their respective 
installation and operation procedures. It also assumes that all T5 Series or EVO

TM

 600 or EVO

TM

 

6000 console programming has been completed accurately.

 

CAUTION: DO NOT proceed to the Learn Process until each line successfully completes pre-

operational testing. Failure to perform this test or ignoring any failed tests may prevent the 

FMS application from detecting a line leak.

NOTE:

 State and/or local laws may require a separate, more stringent manual line tightness test. 

Before installing the TS-LS500, 

ALWAYS

 verify and comply with local regulations.

NOTE:

 The STP connected to the line being tested will need to be activated by lifting the 

appropriate product dispenser handle. Verify that all STP’s and pump controllers are installed, 
calibrated and operational.

NOTE:

 The lines must be able to reach 20 PSI (138 kPa). If the lines cannot reach 20 PSI (138 kPa), 

the issue needs to be resolved or the TS-LS500 will not work in that STP.

Required Equipment

•  TS-LS500 3.0 GPH (11.4 L/h) Leak Generator Kit (TSP-ALCAL)
•  Needle Valve Kit (TS-ALNIP)
•  Pressure gauge
•  Approved safety container

NOTE

: The pressure range of required pressure gauges is typically 0-100 PSI.

IMPORTANT

: The Needle Valve Kit (TS-ALNIP) included with this kit is NOT compatible with E85 

and other fuels containing high levels of Ethanol/Alcohol. For E85 and other high Ethanol/Alcohol 
mixture applications the Alternative Fuels Needle Valve Kit (TS-AFALNIP) should be ordered 
separately. All other regularly wetted components are E85 compatible.

Содержание TS-LS500

Страница 1: ...TS LS500AUTO LEARN LINE LEAK DETECTION INSTALLATION GUIDE...

Страница 2: ...and diesel fuel are present Working in such a hazardous environment presents a risk of severe injury or death if you do not follow standard industry practices and the instructions in this manual Befor...

Страница 3: ...onsole Programming 8 AC Input Module 8 4 20mA Input Module 10 Relay Module 10 Turbine Pump Interface TPI Applications 12 Fuel Management Systems FMS Line Application Set Up 13 Line Status and Control...

Страница 4: ...TS LS500 Functional Testing 30 Enabling Disabling Lines 32 Enabling Lines 32 Disabling Line Channels 32 Control Drawing 1 33 Control Drawing 2 34...

Страница 5: ...AUTO LEARN technology to learn the characteristics decay curve of a calibrated 3 GPH leak as part of the line calibration process Definitions and acronyms AIM 4 20mA Analog Input Module Intrinsically...

Страница 6: ...phon valve is installed at the discharge of the submersible pump the TS LSU500 transducer should be installed downstream of the valve to insure proper line pressure monitoring Site Requirements Minimu...

Страница 7: ...should be located in the master STP In line check valves should NOT be used as the line leak detection will not be able to test beyond them Please see the STP manufacture about appropriate check and...

Страница 8: ...500 transducers 2 Mount the TS LSU500 in the Leak Detector Port of the STP housing As outlined in the Transducer Installation Section above 3 The TS LSU500 wiring must enter the console in IS conduit...

Страница 9: ...k Pressure Sensor BLK RED LS 500 Hazardous Location Class I Division 1 Group D Group IIA Zone 0 Non Hazardous Location Intrinsically Safe Conduit Blue TS LSU500 Junction Box Red Black Black Black Blac...

Страница 10: ...ocal codes NOTE The explosion proof transducer needs to have explosion proof conduit to the head of the transducer 1 Pull the wiring through the explosion proof conduit that will be used for the TS LS...

Страница 11: ...ally Safe Side of Console Red Explosion Proof Conduit LS 500E Explosion Proof Conduit 4 20mA EXP INPUT MODULE RUN ERR BLK RED Hazardous Location Class I Division 1 Group D Group IIA Zone 0 Non Intrins...

Страница 12: ...es and set them accordingly per the site You will be prompted to enter the Administrator password when it is required NOTE Site setups vary depending on the products used and other equipment installed...

Страница 13: ...annel and a low signal will deactivate the channel If set to LOW then the channel is inverted and will only become active when a signal is absent and inactive when a signal is present Action Select NO...

Страница 14: ...ay channels The 10A relay module contains 6 relay channels Each relay is used by the console to turn a specific STP on or off in applications where Turbine Pump Interface TPI is not used Parameter Par...

Страница 15: ...bmersible Pump Polarity Normal Logic OR Logic Physically Wired As Normally Open Number of inputs 4 Input 1 Type 4 20mA Input Module Channel Unleaded Transducer Input 2 Type AC Input Module Channel Dis...

Страница 16: ...roller Enabled Yes Type Mag Eco Address 1 Group 0 Tank 1 Height 5 00 in Number of inputs 4 Input 1 Type 4 20 mA Input Module Channel Unleaded Transducer Input 2 Type AC Input Module Channel Dispenser...

Страница 17: ...ween test in monthly testing sections of programming Product Enter Product name grade Enable Select Yes Enables line testing No there is no line testing in operation on this line Pressure Up Test Wait...

Страница 18: ...SLLD Yes Product Unleaded Enabled Yes Pressure Up Test Wait Time 4 Sec Catch pressure Wait Time 2 Sec Dispenser Pressure Test Yes Gross Tests Enable Yes Monthly Tests Enable Yes Wait Period Between Pa...

Страница 19: ...reens To get to the Line Status or Control screens go to FMS Status Lines or FMS Control Lines TS LS500 Status Screen The status of each line can be viewed at any time by navigating to the line status...

Страница 20: ...ng out Thermal Green if waiting out thermal Gray if not Transducer Failure Red if the TS LS500 is not communicating with the transducer Pump On Green if the STP is on Pump Request The TS LS500 is atte...

Страница 21: ...t Manually start a gross leak test Force Monthly Leak Test Manually start a monthly leak test Force an Annual Leak Test Manually start an annual leak test Learn Section Indicator Description Start Sto...

Страница 22: ...al regulations NOTE The STP connected to the line being tested will need to be activated by lifting the appropriate product dispenser handle Verify that all STP s and pump controllers are installed ca...

Страница 23: ...pass mode When needing to purging lines after the console is programmed for line leak detection and prior to the AUTO LEARN process Purging must be completed with the line testing disabled in the line...

Страница 24: ...n 5 PSI 34 5 kPa in 5 minutes 3 If the pressure does change pressurize the line again by lifting the dispenser handle do not dispense and check again 4 If it does not change more than 5 PSI 34 5 kPa i...

Страница 25: ...mming Guide p n 228180061 for information on gaining Administrator privileges NOTE Complete the Pre Operation Line Testing chapter prior to starting the Learn Process NOTE No dispensing can take place...

Страница 26: ...ct Let the line pressure bleed down to 0 Make sure that the pressure reads 0 on the pressure gauge installed on the needle valve kit 3 Navigate to the line control screen on either the touch screen or...

Страница 27: ...needle valve To clear the alarm navigate to the line control screen and choose reset alarm The console will ask Do you also want to enable this line Select OK If you select CANCEL the line will not b...

Страница 28: ...al please see the T5 Series Programming Manual p n 000 2142 the T5 Series Operator s Guide p n 000 2151 the EVOTM 550 and EVOTM 5000 FMS Programming Guide p n 000 2173 the EVOTM 600 and EVOTM 6000 Pro...

Страница 29: ...the condition still exists after reset the alarm will return A service visit may be required to identify and correct the condition WARNING Always REMOVE POWER from the console prior to installing rem...

Страница 30: ...or detected Console software error Reboot console Air in line Console has sensed line pressure variations Investigate then Purge Line Starting at the Furthest Dispenser Not learned Learn Line FMS Cont...

Страница 31: ...ressure Test Failed Pressure dropped to less than 7 5 PSI 52 kPa while dispensing Monitor line pressure using a pressure gauge investigate for leaks High Pump Pressure Pressure was above 50 PSI 345 kP...

Страница 32: ...aks force leak test to verify Inadequate learning Line not properly bled to zero during learning Re learn the line follow procedures Air was not bled out of the line prior to learning Purge the line r...

Страница 33: ...ssary to clear line alarm For more information about obtaining administrator access please see the T5 Series Programming Manual p n 000 2142 the T5 Series Operator s Guide p n 000 2151 the EVOTM 550 a...

Страница 34: ...essure will be witnessed on web interface but Gross Test in Progress Failing is only populated on touch screen NOTE Calibrated Leak Generator will start allowing line pressure to gradually drop off as...

Страница 35: ...start allowing line pressure to gradually drop off as fuel passes into approved container f System will disable pump on second consecutive failure roughly 5 8 minutes NOTE any dispensing between first...

Страница 36: ...tton to enable the line Only while the line is enabled will it continuously monitor and test pressure levels by activating the STP as necessary Disabling Line Channels At the T5 Series EVOTM 600 or EV...

Страница 37: ...33 Control Drawing 1...

Страница 38: ...34 Control Drawing 2...

Страница 39: ...Intentionally Blank...

Страница 40: ...000 2145 r11...

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