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10

Calibration

NOTE:

•  During calibration, the display will alternate "CAL" and the kilowatts reading of the attached 

pump motor.

•  The SPGC-220 calibrates only when the STP has no abnormalities and a dispenser handle is 

turned on within 10 minutes of calibration starting.

•  If you have a blending dispenser system, you can select the mid-grade handle at the 

dispenser to calibrate all blended product SPGC-220s simultaneously.

•  If the controller loses power, it retains the calibration data.
•  DEF Submersibles follow the same installation procedure as normal SPGC-220s but must 

must be set to DEF mode (SW2 Pole 6 set to ON) before calibration.

IMPORTANT:

•  You must calibrate all SPGC-220s before you operate them.
•  Make sure there is no flow during calibration, otherwise the controller will incorrectly 

detect abnormal conditions.

•  If you use electronic line leak detection, make sure the SPGC-220 is in calibration mode 

before you turn on the dispenser handle. If the controller is not in calibration mode, the line 
leak detector senses a fault and does not provide a dispenser hook signal to the SPGC-220. 
This prevents the SPGC-220 from calibrating until you reset the line leak detector.

•  Make sure the product level in the tank is above the motor intake before you start 

calibration.

•  Prior to calibration, make sure SW2 Pole 6 is switched to ON for DEF MODE, if applicable. 

(The factory default is SW2 Pole 6 OFF for petroleum pump motor assemblies.)

Calibration steps

1.  Close either the STP clamp valve or a ball valve at the STP discharge, attach the cover of the 

controller to the base, and then turn on the power supply to the SPGC-220. The display will 
flash "UnC" while the audible alarm beeps to indicate that the SPGC-220 is not calibrated.

2.  Press and hold the Silence/Calibrate button (for approximately 10 seconds) until the display 

alternates between "CAL" and the kilowatts reading of the attached pump motor (which 
should be 0.00 kilowatts until the PMA is running).

3.  Release the Silence/Calibrate button to begin the calibration.

NOTE:

 When you are working with Primary-Secondary and AC configurations, put the Primary 

and all Secondaries into Calibration mode before you proceed to the following step.

4.  Lift a handle on a dispenser to turn the pump on. After approximately 16 seconds, the 

controller records the voltage, current, and power snapshot. When the snapshot is 
successfully recorded, the display alternates between "run" and the percent calibration 
reading (which should be close to 100 +/- 5 at deadhead with no flow). This indicates the 
calibration is complete. Turn off the dispenser handle, and open the STP clamp valve or ball 
valve. If the controller does not calibrate, the controller beeps and the displays flashes red 
with a fault code that indicates the abnormal condition encountered during calibration. See 
the “Troubleshooting” chapter to identify and correct this condition.

Содержание GUARDIAN SPGC-220.

Страница 1: ...GUARDIAN SERIES TM SINGLE PHASE CONTROLLER INSTALLATION GUIDE...

Страница 2: ...of third parties that may result from use of this manual or the products We make no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantab...

Страница 3: ...e 8 9 Fault Shutdown Mode SW2 Pole 1 9 Extended Run Disable SW2 Pole 5 9 DEF Mode SW2 Pole 6 9 Calibration 10 Calibration steps 10 Troubleshooting 11 Disabling the audible alarm 11 Reset11 Selectable...

Страница 4: ...e 60 Hz wiring 25 DEF PMA150B Single Phase 50 Hz wiring 26 DEF PMA150C Three Phase 50 Hz wiring 26 SPGC 220 Stand Alone wiring diagram 27 SPGC 220 Primary Secondary wiring diagram 28 SPGC 220 Alternat...

Страница 5: ...that could result in minor or moderate injury if not avoided This may also be used to alert against unsafe practices WARNING This indicates a potentially hazardous situation that could result in seve...

Страница 6: ...e designed to trap hazardous liquid spills and prevent environmental contamination so they can accumulate dangerous amounts of hydrocarbon vapors Check the atmosphere in the sump regularly while you a...

Страница 7: ...ation Supply input rating 200 250 VAC 50 60 HERTZ 14 5 AMPS Motor contact rating 200 250 VAC 50 60 HERTZ 2 HP 1 5 KW Switch hook rating 120 240 VAC 50 60 HZ 16 mA Supply motor wiring 10 14 AWG 300 V m...

Страница 8: ...4 Intentionally Blank...

Страница 9: ...e sure you provide them to anyone who services this equipment NOTE Wiring diagrams are in the Troubleshooting chapter of this manual 1 Install the STP according to its installation documentation IMPOR...

Страница 10: ...rns back on The Primary Secondary AC configuration see the SPGC 220 Primary Secondary Alternating Circuit wiring diagram combines the features of Primary Secondary and AC CAUTION Line leak detection p...

Страница 11: ...f Off On Secondary 18 Off On Off Off On Secondary 19 On On Off Off On Secondary 20 Off Off On Off On Secondary 21 On Off On Off On Secondary 22 Off On On Off On Secondary 23 On On On Off On Secondary...

Страница 12: ...lers to shut down 2 Address 1 2 Unused The default position is ON 3 Address 2 3 Primary Secondary ON designates the SPGC 220 as the Primary controller This switch must be set to OFF for Secondary and...

Страница 13: ...l condition is corrected and you manually reset or power cycle the controllers The fault shutdown is required if you are using a Veeder Root PLLD in a Primary Secondary configuration By deafult SW2 Po...

Страница 14: ...DEF MODE if applicable The factory default is SW2 Pole 6 OFF for petroleum pump motor assemblies Calibration steps 1 Close either the STP clamp valve or a ball valve at the STP discharge attach the co...

Страница 15: ...l Support for assistance If the display is flashing and the audible alarm is beeping there is an abnormal condition Note the flashing code on the display and refer to the appropriate troubleshooting t...

Страница 16: ...ON position the controller operates as a standard relay control box It will not indicate or shut down due to an abnormal condition with the exception of an over current condition The bypass mode is a...

Страница 17: ...a clogged intake or improper calibration Is the level less than 8 inches Press and hold the Reset button until the display goes blank and then release the button Determine the fuel level in the stora...

Страница 18: ...14 Underload Error alarm continued Deactivate the hook signal and Bypass Mode Recallibrate the controller Contact FFS Tech Support Monitor for proper operation Was the callibration successful A No Yes...

Страница 19: ...hen the incoming voltage returns to the acceptable range LI resets above 200V and HI resets below 245V Does the controller go into the LI error code Is the voltage between 200 and 250 VAC A No Yes Yes...

Страница 20: ...oltage equal the measured voltage within 10VAC Was the calibration successful Use the ATG Control Pumps menu to determine what the calibrated voltage of the SPGC 220 was Monitor for proper operation C...

Страница 21: ...a locked PMA rotor due to debris or damage or improper calibration Was the PMA replaced with a new PMA of the same horsepower Press and hold the Reset button until the display goes blank Release the...

Страница 22: ...wrench to manually spin the PMA rotor Replace the PMA and reinstall the extractable Does the motor spin freely Yes No Contact FFS Tech Support Turn on power to the smart controller Recalibrate the SP...

Страница 23: ...mal overload due to a locked rotor event Press and hold the Reset button Release the button when the display goes blank Monitor for proper operation Use an Ohmmeter on its lowest setting to measure th...

Страница 24: ...wiring is correct Refer to SB003 for a wiring diagram Seal the junction box Use an ohmmeter to measure the resistance of the red wire to the black wire the red wire to the orange wire and the black wi...

Страница 25: ...tors Correct or replace them as needed Activate the circuit breaker Seal all open STP junction boxes Activate the hook signal and monitor its operation Monitor for proper operation Lock and tag out ci...

Страница 26: ...t be calibrated before they can be used See Calibration in the Installation chapter of this manual for the calibration procedure Was the calibration successful Go to the troubleshooting topic for the...

Страница 27: ...xtended run disable switch SW2 pole 5 to ON Measure for voltage across the hook terminals No Does the application require the STP to run at constant flow rates for at least 60 minutes Yes Yes Monitor...

Страница 28: ...relay contact failure Press and hold the reset button until the error code lights dim Lock out and tag out the circuit breaker Release the reset button Replace the smart controller relay board Reacti...

Страница 29: ...N NOTE The lockout switch is not a substitute for properly locking out and tagging out the electrical circuit when you service this equipment NOTE You can install the single phase DEF PMA capacitor ne...

Страница 30: ...Hz 208 240 Volts NOTE The lockout switch is not a substitute for properly locking out and tagging out the electrical circuit when you service this equipment NOTE You can install the single phase DEF P...

Страница 31: ...27 SPGC 220 StandAlone wiring diagram...

Страница 32: ...28 SPGC 220 Primary Secondary wiring diagram...

Страница 33: ...29 SPGC 220Alternating Circuit wiring diagram...

Страница 34: ...SPGC 220 Primary Secondary Alternating Circuit wiring diagram...

Страница 35: ...SPGC 220 replacement parts Lower power relay board Part 225005932 Upper control user input board Part 225000932...

Страница 36: ...223987103 r3...

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