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9650 Valve Series  

 

 

Installation and Maintenance Manual

 

 

27 

5

 

ACTUATOR 

 
5.1

 

GENERAL INFORMATION 

 
FPS does not recommend that the user perform service on any of the internal components within the rack and pinion 
type actuator assembly. If foreign material enters the actuator and impairs proper operation the actuator should be 
replaced. 
 
Actuators are of the Rack and Pinion type and available in either spring-return or double-acting configurations.  The 
actuators are sized with the appropriate torque for the valve size and operation required.  
 
5.1.1

 

ACTUATOR AIR SUPPLY SPECIFICATIONS 

 

 

 
Standard Pressure Actuator: 

 

Non-Corrosive Lubricated or Non-Lubricated Air, Natural Gas or Inert Gas 

 

Min 414 kPa (70 psig)  

 

Max 828 kPa (120 psig)  

Low Pressure Actuator: 

 

Non-Corrosive Lubricated or Non-Lubricated Air, Natural Gas or Inert Gas 

 

Min 345 kPa (50 psig) 

 

Max 414 kPa (70 psig)  

 
 
5.1.2

 

DOUBLE ACTING ACTUATOR- TORQUE 

 

 

Air Torque Output @ Operating Pressure - PSIG 

Model 

40 PSIG 

60 PSIG 

80 PSIG 

100 PSIG  120 PSIG 

A125 

63 

94 

125 

156 

188 

A250 

125 

187 

250 

312 

375 

A450 

225 

337 

450 

562 

675 

A1000 

500 

750 

1000 

1250 

1500 

A2250 

1125 

1687 

2250 

2812 

3375 

A3650 

1825 

2738 

3650 

4563 

5475 

A5000 

2500 

3750 

5000 

6250 

7500 

A11000  5500 

8250 

11000 

13750 

16500 

 
5.1.3

 

SPRING RETURN ACTUATOR- TORQUE 

 

Model 

Spring Set  Spring 

Torque 

60 PSIG 

80 PSIG 

100 PSIG 

120 PSIG 

 

 

Start 

End 

Start 

End  Start  End 

Start 

End 

Start 

End 

A250 

140 

90 

88 

31 

151 

93 

213 

156 

276 

218 

A450 

254 

162 

158 

54 

271 

167 

383 

279 

496 

392 

A1000 

559 

360 

350 

120  599 

371 

848 

618 

1097 

867 

A2250 

1320 

787 

816 

226  1379  788 

2029 

1351 

2505 

1914 

A3650 

2091 

1217 

1388 

423  2300  1335  3211 

2246 

4123 

3157 

A5000 

3130 

1570 

1980 

414  3180  1600  4370 

2800 

5560 

3990 

A11000  4 

6790 

3430 

4330 

932  6930  3530  9520 

6130 

12100 

8730 

AS125 

Med 

4500 

2665 

2181 

630  4167  3053  6008 

5717 

7268 

7268 

AS140 

Med 

6460 

3630 

3101 

630  6105  3658  9012 

6880 

10950 

9012 

AS160 

Med 

10178 

6815 

4797 

678  9327  5669  13663 

11434 

16473 

15504 

 

Содержание 9650 Series

Страница 1: ...eries Installation And Maintenance Manual July 2019 Fossil Power Systems Inc 10 Mosher Drive Dartmouth Nova Scotia Canada B3B 1N5 Tel 1 902 468 2743 Fax 1 902 468 2323 E mail support fossil ca Web www...

Страница 2: ...ries Instruction Manual 9640 1103 Last Revised July 2019 Copyright 2017 2018 Fossil Power Systems Inc All rights reserved All trademarks referenced herein are property of their respective corporation...

Страница 3: ...It must be recognized that no amount of written instruction can replace intelligent thinking and reasoning on the part of qualified personnel It is the responsibility of operations and maintenance pe...

Страница 4: ...ATION 18 4 2 LIMIT SWITCH WIRING 18 4 3 LIMIT SWITCH CONTACT RATINGS 19 4 3 1 FPS 10 WATERTIGHT LIMIT SWITCH FPS PN 6010 1008 19 4 3 2 FPS 20 EXPLOSION PROOF LIMIT SWITCH FPS PN 6010 1009 19 4 4 MAINT...

Страница 5: ...intenance Manual 5 7 1 1 ALL VALVE ASSEMBLIES 38 7 1 2 CSA APPROVED VALVE ASSEMBLIES 38 7 1 3 FM APPROVED NON APPROVED VALVE ASSEMBLIES 39 7 2 REPLACEMENT OF LIMIT SWITCH 39 8 TROUBLE SHOOTING 40 9 GE...

Страница 6: ...1 1 1 Definition Automatic valves are available in both normally open and normally closed variations The assembly is comprised of the same parts for normally open and normally closed valves so it is i...

Страница 7: ...the valve at any time Unexpected actuation of the valve will result in the valve ball turning causing severe personal injury CAUTION De pressurize system and turn off electrical power to the valve bef...

Страница 8: ...ent Operating Temperature 40 C 40 F Mounting Multi position Flow Bi Directional Materials CF8M or WCB Valve Body 316 S S Ball Stem and Hardware 2 3 FM AUTOMATIC LIQUID GAS VALVE OPERATING SPECIFICATIO...

Страница 9: ...o 5 microns is recommended in all cases Foreign material in the media may cause excessive leakage wear or in exceptional cases malfunction Install the filter on the inlet side as close to the valve as...

Страница 10: ...z Loc CLI Div 1 GR A B C D CL II Div 1 GR E F G NEMA 3 3S 4 4X 6 6P 7 9 0 08A 0 06A ASCO 8551 WT8551A001MMS0 120VDC WT 1250 0053 NEMA 2 3 3S 4 4X 0 08A 0 06A ASCO 8551 WT8551A1MMS 240VAC WT 1250 0010...

Страница 11: ...DC WT 1250 0009 Class F NEMA 4X PARKER 73417AKDKN7AN0H111C1 12VDC EXP 1250 0033 Class F NEMA 4X 7 9 PARKER 73417AKDKZ02N0C111C2 24VDC WT 1250 0028 Class F NEMA 4X 0 57A 0 41A PARKER 73417AKDKN7AN0H611...

Страница 12: ...to FPS instruction bulletin 9640 1106 Disassembly To remove the solenoid 1 Ensure valve is in its fail safe not actuated position fully open or closed before disassembly Pressure trapped in the valve...

Страница 13: ...m the limit switch housing leading to the solenoid 6 Loosen the two capscrews holding the solenoid onto the actuator 7 Remove the solenoid taking care not to lose the adapter plate rubber gasket or tw...

Страница 14: ...n following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet FP081 0 1 Ensure the same model of solenoid is used in reass...

Страница 15: ...ect orientation of solenoid depending on combination of actuator and solenoid A125 A11000 Actuator A125 A11000 Actuator AS125 AS160 Actuator Parker 74317 Solenoid ASCO 8551 Solenoid ASCO 8551 Solenoid...

Страница 16: ...sion proof limit switch 6010 1009 follow a similar procedure for the watertight model 6010 1008 Disassembly To remove the solenoid 1 Ensure valve is in its fail safe not actuated position fully open o...

Страница 17: ...ll out electrical leads to remove Assembly Caution following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet 1 Ensure th...

Страница 18: ...b Quick Set Cam c FPS Limit Switch adjustment cams are splined and spring loaded The switch cam position can be quickly and easily adjusted without tools Note On all approved valves cam position is fa...

Страница 19: ...240VAC 0 6A 125VDC 0 3A 250VDC 4 3 2 FPS 20 EXPLOSION PROOF LIMIT SWITCH FPS PN 6010 1009 Enclosure Rating Explosionproof Cl I Div 1 Gr ABCD T5 Dust Ignitionproof Cl II III Div 1 Gr EFG T5 AEx d IIC...

Страница 20: ...ion 2 wiring methods using class 1 Division 2 rated sealing fittings as required Disassembly To remove the limit switch 1 Ensure valve is in its fail safe not actuated position fully open or closed be...

Страница 21: ...nection not shown For poppet type 8320 or 8316 solenoids disconnect the instrument air tubing and plant field connection not shown and remove the solenoid from the limit switch housing 6 Unscrew the f...

Страница 22: ...team Normally Closed 5 FM Safety Vent Valve Normally Closed 8 FM CSA Savefy Vent Valve Normally Closed 1 Ensure the same model of limit switch is used in reassembly 2 Apply Masters Orange T Tape threa...

Страница 23: ...ke the valve open and ensure the closed lower limit switch loses contact as the valve begins to travel but before it opens Seal the limit switch cams in position with a bead of Permatex Red Hi Temp Si...

Страница 24: ...ange T Tape thread sealant or similar to the cleaned conduit elbows before installing in the limit switch 3 Ensure field wire connections in the terminal block are landed on the correct terminals as r...

Страница 25: ...l but before it opens Seal the limit switch cams in position with a bead of Permatex Red Hi Temp Silicone RTV or similar in the location shown 8 Ensure the limit switch cover is oriented properly so t...

Страница 26: ...tch enclosure is adjusted so that the NO contact Terminals 5 6 is closed 3 The upstream side of the valve body is pressurized to 300psig 4 The valve solenoid is energized 5 Instrument air is applied t...

Страница 27: ...1 2 DOUBLE ACTING ACTUATOR TORQUE Air Torque Output Operating Pressure PSIG Model 40 PSIG 60 PSIG 80 PSIG 100 PSIG 120 PSIG A125 63 94 125 156 188 A250 125 187 250 312 375 A450 225 337 450 562 675 A10...

Страница 28: ...alve or actuator if partially stroked or a partially compressed actuator spring could be hazardous 2 De pressurize process media and instrument air and turn off electrical power to the valve before at...

Страница 29: ...ps 3 to 6 in reverse for assembly CAUTION IF VALVE IS A NORMALLY CLOSED VALVE ENSURE THE BALL VALVE IS IN THE CLOSED POSITION BEFORE RE INSTALLING THE ACTUATOR VALVE POSITION CAN BE CONFIRMED BY VISUA...

Страница 30: ...is used for the ball stem and hardware 6 1 1 SERIES 88 BODY BOLTS TORQUE Size Threads lbf in kgf cm N m 1 4 M6 87 95 100 110 9 8 10 8 3 8 M6 87 95 100 110 9 8 10 8 1 2 M6 95 130 110 150 10 8 14 7 3 4...

Страница 31: ...78 90 8 8 1 2 87 100 9 8 3 4 87 100 9 8 1 104 120 11 8 1 1 4 104 120 11 8 1 1 2 148 170 16 7 2 148 170 16 7 6 1 4 SERIES 90D STEM NUT TORQUE Size lbf in kgf cm N m 1 2 104 120 11 8 3 4 104 120 11 8 1...

Страница 32: ...seals and O ring 9 Remove the gland packing from the top of the valve body 10 Clean all sealing surfaces of the valve including the ball Notes The ball and surfaces against which the seats and seals...

Страница 33: ...IS PERPENDICULAR TO FLOW IF VALVE IS A NORMALLY OPEN VALVE ENSURE THE BALL VALVE IS IN THE OPEN POSITION BEFORE RE INSTALLING THE ACTUATOR VALVE POSITION CAN BE CONFIRMED BY VISUALLY LOOKING AT THE B...

Страница 34: ...13 Joint Gasket PTFE 2 2 End Cap ASTM A351 Gr CF8M 1 2 14 Bolt SUS 304 2 3 Ball SUS 316 1 15 Stop Pin SUS 304 1 4 Stem SUS 316 1 16 Handle Sleeve Vinyl 5 Stem Nut SUS 304 2 17 Bolt Nut SUS 304 3 6 Be...

Страница 35: ...the valve body including the stem seals and O ring 8 Remove body seal ball seat 9 Remove the gland packing at the top of the valve body 10 Clean all sealing surfaces of the valve including the ball No...

Страница 36: ...IS A NORMALLY OPEN VALVE ENSURE THE BALL VALVE IS IN THE OPEN POSITION BEFORE RE INSTALLING THE ACTUATOR VALVE POSITION CAN BE CONFIRMED BY VISUALLY LOOKING AT THE BALL POSITION TO ENSURE FLOW IS NOT...

Страница 37: ...3 Stem Nut SUS 304 2 2 End Cap CF8M WCB 1 14 Stem Washer SUS 304 1 3 Ball SUS 316 1 15 Handle SUS 304 1 4 Seat RPTFE 2 16 Handle Sleeve Vinyl 1 5 Joint Gasket Graphite PTFE 1 17 Bolt Nut SUS 304 2 6 S...

Страница 38: ...ve Operation Cycling Valve is cycled between open and closed 10 times Ensure valve is operating smoothly and visually confirm valve ball is completely opening and closing Also ensure open and closed l...

Страница 39: ...minutes Maximum leakage 24 in3 hr air FM 7400 Closing Time The valve shall be energized and subsequently de energized the valve shall close in a period of 5 seconds or less 7 2 REPLACEMENT OF LIMIT S...

Страница 40: ...ith nameplate rating Pressure must not be less than 60psig Valve is sluggish or inoperative electrical supply and pressure check out Disassemble ball valve as per Section 6 Disassembly Instructions Cl...

Страница 41: ...9650 Valve Series Installation and Maintenance Manual 41 9 GENERAL DIMENSIONS...

Страница 42: ...9650 Valve Series Installation and Maintenance Manual 42 10 SPARE PARTS SPARE PARTS For recommended spare parts please consult factory...

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