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eFlex 5.4 DISASSEMBLY AND CHARGING GUIDE 

Contents 

– INTRODUCTION ............................................................................................................................................................... 1

 

– eFlex DISASSEMBLY ...................................................................................................................................................... 1

 

– TRICKLE-CHARGING THE BATTERY ........................................................................................................................... 2

 

3A 

– CONNECTING THE LEADS AND CHARGING ......................................................................................................... 2

 

– FURTHER HELP .............................................................................................................................................................. 2

 

APPENDIX .............................................................................................................................................................................. 3

 

APPENDIX A ....................................................................................................................................................................... 3

 

APPENDIX B ....................................................................................................................................................................... 5

 

 

– INTRODUCTION 

This guide will help with the troubleshooting of the eFlex battery. We will show how to bypass the BMS and 

trickle charging an eFlex 

that is below the “danger zone” of ~46V. This guide is supplemental to the installation 

manual

—please make sure you understand the proper installation before attempting to open and troubleshoot 

the eFlex. 

Always read the warning notices on the installation manual

 and take all necessary safety 

precautions when dealing with 48V batteries. 

– eFlex DISASSEMBLY 

Please refer to the following steps when disassembling the eFlex: 

1)  Make sure both terminals are disconnected and both communication ports are empty 

2)  Remove the ten (10) screws that attach the front plastic cover (Appendix A-1) 

3)  There is a gasket on the interface between the black plastic cover and the aluminum body. The easiest 

way to remove it is gently tapping a spackling knife along the perimeter of the cover (Appendix A-2) 

4) 

To remove the 

front plastic cover, use a 2x4” and gently hammer the cover off (Appendix A-3) 

5)  Pull open the cover, taking care not to over-extend the wires connected to the cover 

6)  You should now have access to the battery internals (Appendix B-1) 

 

Содержание eFlex 5.4 G.2

Страница 1: ...es on the installation manual and take all necessary safety precautions when dealing with 48V batteries 2 eFlex DISASSEMBLY Please refer to the following steps when disassembling the eFlex 1 Make sure both terminals are disconnected and both communication ports are empty 2 Remove the ten 10 screws that attach the front plastic cover Appendix A 1 3 There is a gasket on the interface between the bla...

Страница 2: ... shortage 2 Make sure the battery terminals are disconnected 3 Make sure the battery charger is OFF 4 Make sure the eFlex BMS is turned OFF 5 Connect the NEGATIVE BLACK lead clamp of the charger to the NEGATIVE battery lead Appendix B 2 6 Connect the POSITIVE RED lead clamp of the charger to the POSITIVE battery lead Appendix B 2 7 Turn on battery charger and charge at 3 10A until voltage at the t...

Страница 3: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 3 APPENDIX APPENDIX A Appendix A 1 Appendix A 2 ...

Страница 4: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 4 Appendix A 3 ...

Страница 5: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 5 APPENDIX B Appendix B 1 NEGATIVE POSITIVE FUSE BMS ON OFF SWITCH CAN RS485 ...

Страница 6: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 6 NEGATIVE Appendix B 2 ...

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