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Units may be used either with the standard torch (supplied with them) or with the Spool Gun.

1. Main ON/OFF switch and welding voltage adjustment: 

 

 

      

2. Wire feed adjustment knob

To increase the wire speed, turn the potentiometer

clockwise; to decrease the wire speed, turn it counter-

clockwise. The same procedure decreases the

values on the welding parameters. Turn knob slowly.

3. Overheating indicator (yellow)

This LED blinks when unit is overheating. It will light up when thermostatic protection shut 

down the machine and will cease blinking only after the machine has cooled sufficiently to 

continue welding.

  4. Ground Clamp
  5. MIG Torch/Gun

Remove for spool gun change and disconnect gas and electrical connector. Reconnect gas and 

electrical connector after change over.

 

 

 

         

1

4

2

3

5

• Connect the ground cable to the proper female outlet on the bottom right-hand corner of the 

welder (on some models the ground cable is already connected). Attach the ground clamp to 

the bare metal to be welded, making sure of good contact;

• Make sure that the wire-roller groove in the roller corresponds to the diameter of the wire 

being used.

• Plug the machine into a suitable outlet.

• Open the gas valve on the gas cylinder regulator, (turn knob clockwise) and adjust the gas 

regulator to the proper setting position. Note: this varies with different metals, thicknesses and 

currents.

Front Panel Operation

Welder Controls

Welding Preparation

Содержание 210 MIG

Страница 1: ...Regulator CAT 00311 WELDER FEATURES 210 Amp Output 230V Input For Steel Stainless Steel and Aluminum welding Aluminum drive system and easy to remove torch Optional spool gun increases flexibility Ca...

Страница 2: ...all customer service at 1 800 521 6038 Monday through Friday from 7am 5pm Mountain Time or at www forneyind com customer_service Please take time to register your product at www forneyind com customer...

Страница 3: ...g the best solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer...

Страница 4: ...ustries 1830 Laporte Avenue Fort Collins CO 80521 1 800 521 6038 www forneyind com 6 Purchaser Warranty The original purchaser of the Forney Industries product The warranty is not transferable Forney...

Страница 5: ...D COM WARRANTY 4 TABLE OF CONTENTS 5 SAFETY INFORMATION 6 ASSEMBLY AND MAJOR COMPONENTS 11 FRONT PANEL OPERATION 16 GENERAL OPERATING INSTRUCTIONS 17 TROUBLESHOOTING 19 SPARE PARTS AND DIAGRAMS 21 TAB...

Страница 6: ...nd Educational Eye And Face Protection ANSI Standard Z87 1 from American National Standards Institute 1430 Broadway New York NY 10018 Cutting And Welding Processes NFPA Standard 51B from National Fire...

Страница 7: ...ing dust and fumes Local exhaust ventilation must be provided together with adequate general ventilation and air circulation particularly when work is done in a confined space Welding process must be...

Страница 8: ...il the fault has been found and corrected Noise can cause permanent hearing loss Welding processes can cause noise levels that exceed safe limits You must protect your ears from loud noise to prevent...

Страница 9: ...ccording to the following guidelines In areas free from moisture and dust In areas with ambient temperature between 30 to 90 F In areas free from oil steam and corrosive gases In areas not subjected t...

Страница 10: ...switch must be equipped with time delay fuses The connection with ground must be made with a two pole plug compatible with the above mentioned socket When working in a confined space the welder must...

Страница 11: ...adjustment knob counterclockwise to ensure the valve is fully closed Screw the gas regulator fully down on the gas bottle valve and fully tighten Connect the gas hose to the regulator securing with c...

Страница 12: ...f metal you wish to weld Wire spools aren t supplied with the unit and must be purchased separately Ensure gas is disconnected Before proceeding remove the nozzle and the contact tip from the torch Op...

Страница 13: ...cable to the outlet Turn on the switch Press the torch switch The wire fed by the wire feeding motor at variable speed must slide through the liner When it exits from the torch neck release the torch...

Страница 14: ...size 030 035 grooves built into it 4 Find the side of the drive roller that is stamped with the same wire diameter as that of the wire being installed Push the drive roller onto the drive roller shaft...

Страница 15: ...the same diameter as the wire being used 21 Slide the contact tip over the wire protruding from the end of the gun Thread the contact tip into the end of the gun and hand tighten securely 22 Install t...

Страница 16: ...e welding 4 Ground Clamp 5 MIG Torch Gun Remove for spool gun change and disconnect gas and electrical connector Reconnect gas and electrical connector after change over 1 4 2 3 5 Connect the ground c...

Страница 17: ...essive and unstable arc Increase the voltage even higher and the contact tip will burn C Excessive wire speed can be corrected through the arc voltage increase The limit of this adjustment depends on...

Страница 18: ...ire Sharp bends or kinks in the welding cable should be avoided Always try to avoid getting particles of metal inside the machine since they could cause short circuits or other damage If available use...

Страница 19: ...ed roller pressure Burr on end of wire Liner blocked or damaged Replace wire feeding motor Increase roller pressure Re cut wire square with no burr Clear with compressed air or replace liner Lack of p...

Страница 20: ...rom the workpiece Hold the torch at the right distance Poor quality welds Insufficient gas at weld area Rusty painted oil or greasy workpiece Rusty or dirty wire Poor gound contact Incorrect gas wire...

Страница 21: ...K Thermostat 100 10a 1 pc pack 1 24 22400104 Rectifier pms 12 4 1 f 1 mov 1 25 05000263 Rear panel 1 Tools and Spare Parts List NO PART NUMBER ITEM DESCRIPTION QTY 26 22910110 Male gas connector 1 8 g...

Страница 22: ...22 WWW FORNEYIND COM...

Страница 23: ...23 WWW FORNEYIND COM...

Страница 24: ...WWW FORNEYIND COM Front View Torch Gun Installation Spool Torch Assembly Complete Torch Gun Consumable Assembly Gas Hose Connection Polarity Change Electrical Connector 1 2 3 4 5 Torch Gun Installati...

Страница 25: ...25 WWW FORNEYIND COM Loosen tension knob lift roller Install wire Lock in roller and correctly set tension 1 2 3 Spool Installation...

Страница 26: ...co gas diffuser 35 50 1 pc pack 1 04 23005375K Tw1 m15 torch neck 1 pc pack 1 05 23005360K Torch head plastic housing 1 pc pack 1 MIG Gun Torch Spare Parts List NO PART NUMBER ITEM DESCRIPTION QTY 06...

Страница 27: ...l d 7X25 0 8 1al 1 pc pack 1 19 44400027K Sg wire feeder d 28 R 0 8 1Al 1pc pack 1 20 21025004K Hex nut m 4 med stl 8 Zn 10 pcs pack 10 Spool Gun Torch Spare Parts List NO PART NUMBER ITEM DESCRIPTION...

Страница 28: ...WWW FORNEYIND COM Forney Industries Inc 1830 LaPorte Avenue Fort Collins CO 80526 800 521 6038 www forneyind com...

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