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Содержание Thunderbird 1957

Страница 1: ...FORD DIVISION FORD MOTOR COMPANY ...

Страница 2: ...oduct was created from the original Ford Motor Company s publication Every effort has been made to use the original scanned images however due to the condition of the material some pages have been modified to remove imperfections Disclaimer Although every effort was made to ensure the accuracy of this book no representations or warranties of any kind are made concerning the accuracy completeness o...

Страница 3: ...ES IGNITION FUEL AND COOLING SYSTEMS CLUTCH TRANSMISSION AND REAR AXLE CHASSIS SUSPENSION AND FRAMES STEERING BRAKES GENERATING AND STARTING SYSTEMS LIGHTS INSTRUMENTS AND ACCESSORIES BODY MAINTENANCE AND REPAIR DOORS DECK LID AND FRONT SHEET METAL INTERIOR TRIM SEATS AND WINDOWS BODY INSTALLATION DRAWINGS MAINTENANCE AND LUBRICATION PART FORM 7098 57 SEPTEMBER 1956 ...

Страница 4: ...apters and the sections contained in the part The heading on each left hand or even numbered page indicates the name of the chapter and the heading on each right hand or odd numbered page indicates the section covered The descriptions and specifications contained in this manual were in effect at the time the book was approved for printing The Ford Division of Ford Motor Company reserves the right ...

Страница 5: ...folds and Exhaust Gas Control Valve 1 41 Cylinder Head and Valves 1 43 Crankshaft Damper Cylinder Front Cover and Crankshaft Oil Seal 1 45 Sprockets and Timing Chain Camshaft Bearings and Tappets 1 46 Flywheel Crankshaft and Main Bearings 1 48 Connecting Rods and Bearings Pistons Pins and Rings 1 51 Oil Pan Oil Filter and Oil Pump 1 53 Exhaust System 1 55 General Specifications 1 56 Chapter 3 Sect...

Страница 6: ... possible if any work has been performed re cently which could be the cause of the present trouble 2 ISOLATE THE CAUSE IN THE PROPER SYS TEM Trace the cause of the trouble to the point where it has been isolated in one of the following systems ignition fuel engine cooling or exhaust 3 LOCATE THE CAUSE IN THE SYSTEM 4 CORRECT THE TROUBLE 5 ROAD TEST Before deciding that the trouble has been correct...

Страница 7: ...spark or a weak spark the cause of the trouble is in the ignition system Part 2 Chapter 1 If the spark is good check the spark plugs Part 2Chapter 1 If the spark plugs are not at fault check the fuel system Part 2Chapter 2 If the fuel system is not at fault check the valve timing page 1 17 Engine Starts But Fails To Keep Running If the engine starts and runs for a few seconds then stops check the ...

Страница 8: ... Poor Acceleration Ignition system Part 2Chapter 1 Fuel system Part 2 Chapter 2 Exhaust gas control valve page 1 10 Valve lash adjustment page 1 15 Dragging brakes Part 6 Chapter 1 Slipping clutch Conventional and Overdrive Transmission Part 3Chapter 1 Improper adjustment of the Fordomatic transmission Engine Does Not Develop Full Power Or Has Poor High Speed Performance Determine if the trouble e...

Страница 9: ...the fuel and ignition systems PRELIMINARY CHECKS Tires Part 4Chapter 3 Wheel alignment Part 4Chapter 1 Brakes Part 6 Chapter 1 Exhaust gas control valve page 1 10 Odometer calibration Part 8Chapter 1 Ignition timing Part 2Chapter 1 Valve lash page 1 15 FUEL SYSTEM Part 2 Chapter 2 IGNITION SYSTEM Part 2 Chapter 1 ENGINE COMPRESSION page 1 9 COOLING SYSTEM Part 2 Chapter 3 TORQUE CONVERTER STALL SP...

Страница 10: ... and exhaust valve lash X X Page 1 15 DISTRIBUTOR Check and adjust breaker arm spring tension X Part 2 Chapter 1 Check condition of contact points X X Check and adjust point dwell X X Check and adjust vacuum advance X Check and adjust mechanical advance 8 cyl engines X Test distributor circuit and point resistance X Clean and inspect distributor cap and rotor X X Operation Perform on Recom mended ...

Страница 11: ...n No 1 cylinder 4 Crank the engine until the gauge registers a maxi mum reading and record the reading Note the number of compression strokes required to obtain the maximum reading 5 Repeat the test on each cylinder cranking the engine the same number of strokes for each cylinder as was required to obtain a maximum reading on No 1 cylinder TEST CONCLUSIONS A variation of 10 pounds from specified p...

Страница 12: ...ifold On the 6 cylinder engine the hot exhaust gases are directed into a chamber heat riser which is cast into the intake manifold section where the carburetor and exhaust manifold are attached All 8 cylinder intake manifolds contain a passage through the center section and under the carburetor through which the hot exhaust gases are directed Manifolds Clean the manifolds in a suitable solvent the...

Страница 13: ...d the ball end of the adjusting screw for nicks scratches or excessive wear Check for broken locating springs and inspect the oil drain tube for cracks or sharp bends Push Rods Check the ball end and the socket end of the push rods for nicks grooves roughness or excessive wear The push rods can be visually checked for straight ness while they are installed in the engine by rotating them with the v...

Страница 14: ...be centered This is important so that the valve and seat will have a good compression tight fit Be sure that the refacer grinding wheels are proper ly dressed Grind the valve seat to a true 45 angle Fig 8 Remove only enough stock to clean up pits grooves or to correct the valve seat runout After the seat is ground measure the seat width Fig 6 Narrow the seat if necessary to bring it within limits ...

Страница 15: ...NDER EN GINES The cylinder head assemblies of each particular engine are interchangeable from one cylinder bank to the other provided a plug is installed in the water DRILL Vi INCH HOLE IN PLUG 1010 A Tool T52T 6135 CJD 101 1 A Fig 7 1Temperature Sending Unit Adapter Installation 8 Cylinder Engines outlet at the rear of the right head and a water tem perature sending unit adapter is installed in t...

Страница 16: ...ective parts VALVE FACE RUNOUT Check the valve face runout Fig 14 The recommended limit for runout is 0 0015 inch total indicator reading The wear limit is 0 002 inch total indicator reading VALVE STEM CLEARANCE Check the valve stem to valve guide clearance of each valve in its respective valve guide with the tool shown in Fig 15 or its equivalent Install the tool on the valve stem until fully sea...

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