With the engine cold, locate and remove the oil pressure sending unit.
1.
Following the manufacturer's instructions, connect a mechanical oil pressure gauge and, if necessary,
a tachometer to the engine.
2.
Start the engine and allow it to idle.
3.
Check the oil pressure reading when cold and record the number. You may need to run the engine at a
specified rpm, so check the specifications.
4.
Run the engine until normal operating temperature is reached (upper radiator hose will feel warm).
5.
Check the oil pressure reading again with the engine hot and record the number. Turn the engine
OFF
.
6.
Compare your hot oil pressure reading to specification. If the reading is low, check the cold pressure
reading against the chart. If the cold pressure is well above the specification, and the hot reading was
lower than the specification, you may have the wrong viscosity oil in the engine. Change the oil,
making sure to use the proper grade and quantity, then repeat the test.
7.
Low oil pressure readings could be attributed to internal component wear, pump related problems, a low oil
level, or oil viscosity that is too low. High oil pressure readings could be caused by an overfilled crankcase,
too high of an oil viscosity or a faulty pressure relief valve.
Buy or Rebuild?
Now if you have determined that your engine is worn out, you must make some decisions. The question of
whether or not an engine is worth rebuilding is largely a subjective matter and one of personal worth. Is the
engine a popular one, or is it an obsolete model? Are parts available? Will it get acceptable gas mileage once
it is rebuilt? Is the car it's being put into worth keeping? Would it be less expensive to buy a new engine, have
your engine rebuilt by a pro, rebuild it yourself or buy a used engine from a salvage yard? Or would it be
simpler and less expensive to buy another car? If you have considered all these matters, and have still decided
to rebuild the engine, then it is time to decide how you will rebuild it.
The editors at Chilton feel that most engine machining should be performed by a professional machine
shop. Think of it as an assurance that the job has been done right the first time. There are many
expensive and specialized tools required to perform such tasks as boring and honing an engine block or
having a valve job done on a cylinder head. Even inspecting the parts requires expensive micrometers
and gauges to properly measure wear and clearances. A machine shop can deliver to you clean, and
ready to assemble parts, saving you time and aggravation. Your maximum savings will come from
performing the removal, disassembly, assembly and installation of the engine and purchasing or renting
only the tools required to perform these tasks.
A complete rebuild or overhaul of an engine involves replacing all of the moving parts (pistons, rods,
crankshaft, camshaft, etc.) with new ones and machining the non−moving wearing surfaces of the block and
heads. Unfortunately, this may not be cost effective. For instance, your crankshaft may have been damaged or
worn, but it can be machined undersize for a minimal fee.
So although you can replace everything inside the engine, it is usually wiser to replace only those parts which
are really needed, and, if possible, repair the more expensive ones. Later in this section, we will break the
engine down into its two main components: the cylinder head and the engine block. We will discuss each
component, and the recommended parts to replace during a rebuild on each.
Engine Overhaul Tips
Most engine overhaul procedures are fairly standard. In addition to specific parts replacement procedures and
specifications for your individual engine, this section is also a guide to acceptable rebuilding procedures.
Examples of standard rebuilding practice are given and should be used along with specific details concerning
HOW TO USE THIS BOOK
OIL PRESSURE TEST
445
Содержание Explorer
Страница 1: ...ChiltonDIY Maintaince and Repair Manual Ford Explorer 1991 1999 ...
Страница 41: ...Vehicle certification labels Click to enlarge HOW TO USE THIS BOOK 26 Vehicle Data ...
Страница 48: ...UNDERVEHICLE MAINTENANCE COMPONENT LOCATIONS Click to enlarge HOW TO USE THIS BOOK 34 Introduction ...
Страница 59: ...Close up of a 5 16 in push connect fitting Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 45 ...
Страница 79: ...Belt routing diagram 3 0L engines Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 65 ...
Страница 169: ...Chilton Automotive Information Systems 2004 Thomson Delmar Learning HOW TO USE THIS BOOK Jump Starting Procedure 157 ...
Страница 170: ...JACKING Jack positioning 2WD models Click to enlarge Jack positioning 4WD models Click to enlarge JACKING 159 ...
Страница 174: ...SPECIFICATION CHARTS Standard and Metric Conversion Factors Chart Click to enlarge SPECIFICATION CHARTS 163 ...
Страница 175: ...Vehicle Indentification Chart Click to enlarge HOW TO USE THIS BOOK 164 SPECIFICATION CHARTS ...
Страница 176: ...Engine Identification Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 165 ...
Страница 177: ...General Engine Specifications Click to enlarge HOW TO USE THIS BOOK 166 SPECIFICATION CHARTS ...
Страница 178: ...CAPACITIES Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 167 ...
Страница 184: ...Secondary coil voltage test 2 chart run mode check Click to enlarge HOW TO USE THIS BOOK TEST PROCEDURES 173 ...
Страница 185: ...Wiring harness test 3 chart voltage check Click to enlarge HOW TO USE THIS BOOK 174 TEST PROCEDURES ...
Страница 200: ...Test A no start part 2 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 189 ...
Страница 201: ...Test A no start part 3 Click to enlarge HOW TO USE THIS BOOK 190 GENERAL SYSTEM TEST ...
Страница 202: ...Test A no start part 4 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 191 ...
Страница 203: ...Test A no start part 5 Click to enlarge HOW TO USE THIS BOOK 192 GENERAL SYSTEM TEST ...
Страница 204: ...Test A no start part 6 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 193 ...
Страница 205: ...Test A no start part 7 Click to enlarge HOW TO USE THIS BOOK 194 GENERAL SYSTEM TEST ...
Страница 209: ...Test D engine running with code 18 SAW failure part 1 Click to enlarge HOW TO USE THIS BOOK 198 GENERAL SYSTEM TEST ...
Страница 213: ...1991 ignition coil mounting for the 2 3L engine Click to enlarge HOW TO USE THIS BOOK 202 REMOVAL INSTALLATION ...
Страница 215: ...Ignition coil mounting for the 4 0L engine Click to enlarge HOW TO USE THIS BOOK 204 REMOVAL INSTALLATION ...
Страница 222: ...2 3L 2 5L Engines Distributorless ignition Click to enlarge HOW TO USE THIS BOOK 212 FIRING ORDERS ...
Страница 223: ...1995 99 3 0L Engines Distributorless ignition Click to enlarge HOW TO USE THIS BOOK FIRING ORDERS 213 ...
Страница 224: ...4 0L Engines Distributorless ignition Click to enlarge HOW TO USE THIS BOOK 214 FIRING ORDERS ...
Страница 246: ...Temperature gauge diagnostic chart Click to enlarge HOW TO USE THIS BOOK 238 TESTING ...
Страница 256: ...SPECIFICATION CHARTS Troubleshooting Basic Starting System Problems Click to enlarge SPECIFICATION CHARTS 249 ...
Страница 260: ...Engine mounting points for 2 3L and 2 5L engines Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 253 ...
Страница 261: ...Engine mounting points for 3 0L engines Click to enlarge HOW TO USE THIS BOOK 254 REMOVAL INSTALLATION ...
Страница 262: ...Engine mounting points 4 0L engines Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 255 ...
Страница 263: ...Engine mounting points 5 0L engines Click to enlarge HOW TO USE THIS BOOK 256 REMOVAL INSTALLATION ...
Страница 346: ...Cylinder head gasket positioning for the 3 0L Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 339 ...
Страница 380: ...Timing belt cover on the 2 3L and 2 5L engine Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 373 ...
Страница 386: ...Front cover removal 3 0L Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 379 ...
Страница 398: ...Remove the tensioner lower attaching bolt HOW TO USE THIS BOOK REMOVAL INSTALLATION 391 ...
Страница 400: ...Unbolt and remove the tensioner HOW TO USE THIS BOOK REMOVAL INSTALLATION 393 ...
Страница 401: ...A close up view of a homemade holding clip HOW TO USE THIS BOOK 394 REMOVAL INSTALLATION ...
Страница 403: ...Loosen the camshaft sprocket bolt HOW TO USE THIS BOOK 396 REMOVAL INSTALLATION ...
Страница 404: ... then remove it HOW TO USE THIS BOOK REMOVAL INSTALLATION 397 ...
Страница 407: ...Using a jawed puller tighten the center bolt HOW TO USE THIS BOOK 400 REMOVAL INSTALLATION ...
Страница 424: ...Camshaft installation 4 0L engines Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 417 ...
Страница 439: ...Clutch pilot bearing removal HOW TO USE THIS BOOK 432 REMOVAL INSTALLATION ...
Страница 463: ...Exploded view of a valve seal spring retainer and locks from an OHC cylinder head HOW TO USE THIS BOOK DISASSEMBLY 457 ...
Страница 494: ...SPECIFICATION CHARTS Engine Specifications 2 3L Engine Click to enlarge SPECIFICATION CHARTS 489 ...
Страница 495: ...Engine Specifications 2 3L Engine Click to enlarge HOW TO USE THIS BOOK 490 SPECIFICATION CHARTS ...
Страница 496: ...Engine Specifications 2 5L Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 491 ...
Страница 497: ...Engine Specifications 2 5L Engine Click to enlarge HOW TO USE THIS BOOK 492 SPECIFICATION CHARTS ...
Страница 498: ...Engine Specifications 2 9L Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 493 ...
Страница 499: ...Engine Specifications 2 9L Engine Click to enlarge HOW TO USE THIS BOOK 494 SPECIFICATION CHARTS ...
Страница 500: ...Engine Specifications 3 0L Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 495 ...
Страница 501: ...Engine Specifications 3 0L Engine Click to enlarge HOW TO USE THIS BOOK 496 SPECIFICATION CHARTS ...
Страница 502: ...Engine Specifications 4 0L VIN E Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 497 ...
Страница 503: ...Engine Specifications 4 0L VIN E Engine Click to enlarge HOW TO USE THIS BOOK 498 SPECIFICATION CHARTS ...
Страница 504: ...Engine Specifications 4 0L VIN X Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 499 ...
Страница 505: ...Engine Specifications 4 0L VIN X Engine Click to enlarge HOW TO USE THIS BOOK 500 SPECIFICATION CHARTS ...
Страница 506: ...Engine Specifications 5 0L Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 501 ...
Страница 507: ...Engine Specifications 5 0L Engine Click to enlarge HOW TO USE THIS BOOK 502 SPECIFICATION CHARTS ...
Страница 509: ...Torque Specifications 2 5L Engine Click to enlarge HOW TO USE THIS BOOK 504 SPECIFICATION CHARTS ...
Страница 510: ...Torque Specifications 2 9L Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 505 ...
Страница 511: ...Torque Specifications 3 0L Engine Click to enlarge HOW TO USE THIS BOOK 506 SPECIFICATION CHARTS ...
Страница 512: ...Torque Specifications 4 0L VIN X Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 507 ...
Страница 517: ...PCV system hose routing for the 2 3L and 2 5L engines Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 513 ...
Страница 523: ...Evaporative canister and hose routing on the 4 0L engine Click to enlarge HOW TO USE THIS BOOK COMPONENT TESTING 519 ...
Страница 524: ...EVAP canister mounting for the 1 0L engine Click to enlarge HOW TO USE THIS BOOK 520 COMPONENT TESTING ...
Страница 529: ...Typical EGR system schematic Click to enlarge COMPONENT TESTING HOW TO USE THIS BOOK OPERATION 525 ...
Страница 571: ...COMPONENT LOCATIONS 2 3L ENGINE 1 OF 3 Click to enlarge COMPONENT LOCATIONS 567 ...
Страница 572: ...2 3 ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK 568 COMPONENT LOCATIONS ...
Страница 573: ...2 3 ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 569 ...
Страница 574: ...2 3 ENGINE 3 OF 3 Click to enlarge HOW TO USE THIS BOOK 570 COMPONENT LOCATIONS ...
Страница 575: ...3 0L ENGINE 1 OF 2 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 571 ...
Страница 576: ...3 0L ENGINE 2 OF 2 Click to enlarge HOW TO USE THIS BOOK 572 COMPONENT LOCATIONS ...
Страница 577: ...4 0L ENGINE 2 OF 2 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 573 ...
Страница 578: ...4 0L SOHC ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK 574 COMPONENT LOCATIONS ...
Страница 579: ...4 0L SOHC ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 575 ...
Страница 580: ...4 0L SOHC ENGINE 3 OF 3 Click to enlarge HOW TO USE THIS BOOK 576 COMPONENT LOCATIONS ...
Страница 581: ...5 0L ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 577 ...
Страница 582: ...5 0L ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK 578 COMPONENT LOCATIONS ...
Страница 592: ...Click to enlarge HOW TO USE THIS BOOK Diagnostic Trouble Code Charts 589 ...
Страница 604: ...Hairpin clip fuel fitting installation Click to enlarge HOW TO USE THIS BOOK 604 REMOVAL INSTALLATION ...
Страница 618: ...Fuel pressure test chart part 1 Click to enlarge HOW TO USE THIS BOOK 618 TESTING ...
Страница 645: ...Exploded view of the Ranger Super Cab fuel tank assembly Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 645 ...
Страница 681: ...Chilton Automotive Information Systems 2004 Thomson Delmar Learning HOW TO USE THIS BOOK 684 REMOVAL INSTALLATION ...
Страница 711: ...LIGHTING Headlights REMOVAL INSTALLATION Examples of various types of automotive light bulbs LIGHTING 717 ...
Страница 734: ...Fuse panel and identification for 1991 94 Explorer models Click to enlarge HOW TO USE THIS BOOK 742 Fuses ...
Страница 868: ...Remove the nut and washer from the spindle then remove the outer bearing HOW TO USE THIS BOOK 882 REMOVAL INSTALLATION ...
Страница 913: ...REAR SUSPENSION Introduction Click to enlarge REAR SUSPENSION 929 ...
Страница 952: ...SPECIFICATION CHARTS Torque Specifications Click to enlarge SPECIFICATION CHARTS 969 ...
Страница 962: ...Booster mounting Click to enlarge HOW TO USE THIS BOOK 980 REMOVAL INSTALLATION ...
Страница 995: ...REAR DRUM BRAKES Introduction Click to enlarge REAR DRUM BRAKES 1015 ...
Страница 996: ...Component locations on the left side 10 in brake assembly Click to enlarge HOW TO USE THIS BOOK 1016 Introduction ...
Страница 1010: ...Brake shoe adjustment gauge Step 1 Brake shoe adjustment gauge Step 2 HOW TO USE THIS BOOK 1030 ADJUSTMENTS ...
Страница 1033: ...Ranger and 1991 94 Explorer parking brake cable routing diagram Click to enlarge HOW TO USE THIS BOOK 1054 REMOVAL INSTALLATION ...
Страница 1048: ...EXTERIOR Doors REMOVAL INSTALLATION Exploded view of the Ranger front door hinge assembly Click to enlarge EXTERIOR 1071 ...
Страница 1055: ...View of the Explorer Mountaineer liftgate hinge to body mounting Click to enlarge HOW TO USE THIS BOOK 1078 REMOVAL INSTALLATION ...
Страница 1057: ...To disconnect the liftgate gas cylinders pry out on the locking spring arrow HOW TO USE THIS BOOK 1080 REMOVAL INSTALLATION ...
Страница 1060: ...Once the center bolt is loosened the striker can be positioned Tailgate REMOVAL INSTALLATION HOW TO USE THIS BOOK Tailgate 1083 ...
Страница 1061: ...Exploded view of the standard Ranger tailgate Click to enlarge HOW TO USE THIS BOOK 1084 REMOVAL INSTALLATION ...
Страница 1063: ...Exploded view of the front bumper assembly Click to enlarge HOW TO USE THIS BOOK 1086 REMOVAL INSTALLATION ...
Страница 1075: ...Body to frame mounts and hardware Ranger Click to enlarge HOW TO USE THIS BOOK 1098 REMOVAL INSTALLATION ...
Страница 1076: ...Body to frame mounts and hardware Ranger Super Cab Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1099 ...
Страница 1081: ...Exploded view of the front door trim panel Click to enlarge HOW TO USE THIS BOOK 1104 REMOVAL INSTALLATION ...
Страница 1087: ...Exploded view of the front windshield pillar trim Click to enlarge HOW TO USE THIS BOOK 1110 REMOVAL INSTALLATION ...
Страница 1088: ...View of the Explorer Mountaineer center body pillar trim Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1111 ...
Страница 1090: ...Exploded view of the Ranger Super Cab rear quarter trim panel Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1113 ...
Страница 1092: ...Exploded view of the 1991 92 instrument panel assembly Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1115 ...
Страница 1099: ...Front door latch Explorer Click to enlarge HOW TO USE THIS BOOK 1122 REMOVAL INSTALLATION ...
Страница 1101: ...REMOVAL INSTALLATION Glass Door glass Ranger Click to enlarge HOW TO USE THIS BOOK 1124 REMOVAL INSTALLATION ...
Страница 1102: ...Front door glass Explorer Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1125 ...
Страница 1110: ...Ranger bucket seat Click to enlarge Explorer Mountaineer bucket seat HOW TO USE THIS BOOK REMOVAL INSTALLATION 1133 ...
Страница 1113: ...Seat belt system Ranger with bucket seat Click to enlarge HOW TO USE THIS BOOK 1136 REMOVAL INSTALLATION ...
Страница 1114: ...Rear seat belts Ranger Super Cab Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1137 ...
Страница 1115: ...Outboard seat belts Explorer Click to enlarge HOW TO USE THIS BOOK 1138 REMOVAL INSTALLATION ...
Страница 1116: ...Center seat belts Explorer Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1139 ...
Страница 1118: ...SPECIFICATION CHARTS Torque Specifications Click to enlarge SPECIFICATION CHARTS 1141 ...