Camshaft and Auxiliary Shaft Sprockets and Seals
This procedure applies to 2.3L and 2.5L engines only.
REMOVAL & INSTALLATION
The cylinder front cover, camshaft and auxiliary shaft seals are replaced in the same manner with the same
tools after the respective gear has been removed. Always use a new attaching bolt when replacing the
camshaft sprocket or use new Teflon® sealing tape on the threads of the old bolt. To remove the sprockets,
first remove the timing cover and belt, then use tool T74P−6256−B, or equivalent to remove its retaining bolt
and pull the cam drive sprocket. The same tool is used in exactly the same manner to remove the auxiliary
shaft sprocket, as well as to hold the sprockets while the attaching bolts are installed and tightened.
A front cover seal remover tool T74P−6700−B or equivalent is used to remove all the seals. When positioning
this tool, make sure that the jaws are gripping the thin edge of the seal very tightly before operating the
jack−screw portion of the tool.
To install the seals, a cam and auxiliary shaft seal replacer T74P−6150−A or equivalent with a stepped,
threaded arbor is used. The tool acts as a press, using the internal threads of the various shafts as a pilot.
Camshafts, Bearings and Lifters
REMOVAL & INSTALLATION
2.3L and 2.5L Engine
The following procedure covers camshaft removal and installation with the cylinder head on or off the
engine. If the cylinder head has been removed, follow Steps 7−9 then skip to Step 12.
Drain the cooling system. Remove the air cleaner assembly and disconnect the negative battery cable.
1.
CAUTION
When draining the coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are
quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove
fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless
it is contaminated or several years old.
Remove the spark plug wires from the plugs, disconnect the retainer from the valve cover and
position the wires out of the way. Disconnect rubber vacuum lines as necessary.
2.
Remove all drive belts. Remove the alternator mounting bracket−to−cylinder head mounting bolts,
position bracket and alternator out of the way.
3.
Disconnect and remove the upper radiator hose. Disconnect the radiator shroud.
4.
Remove the fan blades and water pump pulley and fan shroud. Remove cam belt and valve covers.
5.
Align engine timing marks at TDC for No. 1 cylinder. Remove cam drive belt.
6.
Remove the rocker arms (camshaft followers).
7.
Remove the camshaft drive gear and belt guide using a suitable puller. Remove the front oil seal with
a sheet metal screw and slide hammer.
8.
Remove the camshaft retainer located on the rear mounting stand by unbolting the two bolts.
9.
Jack up the front of the vehicle and support on jackstands. Remove the front motor mount bolts.
Disconnect the lower radiator hose from the radiator. Disconnect and plug the automatic transmission
10.
HOW TO USE THIS BOOK
408
Camshaft and Auxiliary Shaft Sprockets and Seals
Содержание Explorer
Страница 1: ...ChiltonDIY Maintaince and Repair Manual Ford Explorer 1991 1999 ...
Страница 41: ...Vehicle certification labels Click to enlarge HOW TO USE THIS BOOK 26 Vehicle Data ...
Страница 48: ...UNDERVEHICLE MAINTENANCE COMPONENT LOCATIONS Click to enlarge HOW TO USE THIS BOOK 34 Introduction ...
Страница 59: ...Close up of a 5 16 in push connect fitting Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 45 ...
Страница 79: ...Belt routing diagram 3 0L engines Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 65 ...
Страница 169: ...Chilton Automotive Information Systems 2004 Thomson Delmar Learning HOW TO USE THIS BOOK Jump Starting Procedure 157 ...
Страница 170: ...JACKING Jack positioning 2WD models Click to enlarge Jack positioning 4WD models Click to enlarge JACKING 159 ...
Страница 174: ...SPECIFICATION CHARTS Standard and Metric Conversion Factors Chart Click to enlarge SPECIFICATION CHARTS 163 ...
Страница 175: ...Vehicle Indentification Chart Click to enlarge HOW TO USE THIS BOOK 164 SPECIFICATION CHARTS ...
Страница 176: ...Engine Identification Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 165 ...
Страница 177: ...General Engine Specifications Click to enlarge HOW TO USE THIS BOOK 166 SPECIFICATION CHARTS ...
Страница 178: ...CAPACITIES Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 167 ...
Страница 184: ...Secondary coil voltage test 2 chart run mode check Click to enlarge HOW TO USE THIS BOOK TEST PROCEDURES 173 ...
Страница 185: ...Wiring harness test 3 chart voltage check Click to enlarge HOW TO USE THIS BOOK 174 TEST PROCEDURES ...
Страница 200: ...Test A no start part 2 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 189 ...
Страница 201: ...Test A no start part 3 Click to enlarge HOW TO USE THIS BOOK 190 GENERAL SYSTEM TEST ...
Страница 202: ...Test A no start part 4 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 191 ...
Страница 203: ...Test A no start part 5 Click to enlarge HOW TO USE THIS BOOK 192 GENERAL SYSTEM TEST ...
Страница 204: ...Test A no start part 6 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 193 ...
Страница 205: ...Test A no start part 7 Click to enlarge HOW TO USE THIS BOOK 194 GENERAL SYSTEM TEST ...
Страница 209: ...Test D engine running with code 18 SAW failure part 1 Click to enlarge HOW TO USE THIS BOOK 198 GENERAL SYSTEM TEST ...
Страница 213: ...1991 ignition coil mounting for the 2 3L engine Click to enlarge HOW TO USE THIS BOOK 202 REMOVAL INSTALLATION ...
Страница 215: ...Ignition coil mounting for the 4 0L engine Click to enlarge HOW TO USE THIS BOOK 204 REMOVAL INSTALLATION ...
Страница 222: ...2 3L 2 5L Engines Distributorless ignition Click to enlarge HOW TO USE THIS BOOK 212 FIRING ORDERS ...
Страница 223: ...1995 99 3 0L Engines Distributorless ignition Click to enlarge HOW TO USE THIS BOOK FIRING ORDERS 213 ...
Страница 224: ...4 0L Engines Distributorless ignition Click to enlarge HOW TO USE THIS BOOK 214 FIRING ORDERS ...
Страница 246: ...Temperature gauge diagnostic chart Click to enlarge HOW TO USE THIS BOOK 238 TESTING ...
Страница 256: ...SPECIFICATION CHARTS Troubleshooting Basic Starting System Problems Click to enlarge SPECIFICATION CHARTS 249 ...
Страница 260: ...Engine mounting points for 2 3L and 2 5L engines Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 253 ...
Страница 261: ...Engine mounting points for 3 0L engines Click to enlarge HOW TO USE THIS BOOK 254 REMOVAL INSTALLATION ...
Страница 262: ...Engine mounting points 4 0L engines Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 255 ...
Страница 263: ...Engine mounting points 5 0L engines Click to enlarge HOW TO USE THIS BOOK 256 REMOVAL INSTALLATION ...
Страница 346: ...Cylinder head gasket positioning for the 3 0L Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 339 ...
Страница 380: ...Timing belt cover on the 2 3L and 2 5L engine Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 373 ...
Страница 386: ...Front cover removal 3 0L Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 379 ...
Страница 398: ...Remove the tensioner lower attaching bolt HOW TO USE THIS BOOK REMOVAL INSTALLATION 391 ...
Страница 400: ...Unbolt and remove the tensioner HOW TO USE THIS BOOK REMOVAL INSTALLATION 393 ...
Страница 401: ...A close up view of a homemade holding clip HOW TO USE THIS BOOK 394 REMOVAL INSTALLATION ...
Страница 403: ...Loosen the camshaft sprocket bolt HOW TO USE THIS BOOK 396 REMOVAL INSTALLATION ...
Страница 404: ... then remove it HOW TO USE THIS BOOK REMOVAL INSTALLATION 397 ...
Страница 407: ...Using a jawed puller tighten the center bolt HOW TO USE THIS BOOK 400 REMOVAL INSTALLATION ...
Страница 424: ...Camshaft installation 4 0L engines Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 417 ...
Страница 439: ...Clutch pilot bearing removal HOW TO USE THIS BOOK 432 REMOVAL INSTALLATION ...
Страница 463: ...Exploded view of a valve seal spring retainer and locks from an OHC cylinder head HOW TO USE THIS BOOK DISASSEMBLY 457 ...
Страница 494: ...SPECIFICATION CHARTS Engine Specifications 2 3L Engine Click to enlarge SPECIFICATION CHARTS 489 ...
Страница 495: ...Engine Specifications 2 3L Engine Click to enlarge HOW TO USE THIS BOOK 490 SPECIFICATION CHARTS ...
Страница 496: ...Engine Specifications 2 5L Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 491 ...
Страница 497: ...Engine Specifications 2 5L Engine Click to enlarge HOW TO USE THIS BOOK 492 SPECIFICATION CHARTS ...
Страница 498: ...Engine Specifications 2 9L Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 493 ...
Страница 499: ...Engine Specifications 2 9L Engine Click to enlarge HOW TO USE THIS BOOK 494 SPECIFICATION CHARTS ...
Страница 500: ...Engine Specifications 3 0L Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 495 ...
Страница 501: ...Engine Specifications 3 0L Engine Click to enlarge HOW TO USE THIS BOOK 496 SPECIFICATION CHARTS ...
Страница 502: ...Engine Specifications 4 0L VIN E Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 497 ...
Страница 503: ...Engine Specifications 4 0L VIN E Engine Click to enlarge HOW TO USE THIS BOOK 498 SPECIFICATION CHARTS ...
Страница 504: ...Engine Specifications 4 0L VIN X Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 499 ...
Страница 505: ...Engine Specifications 4 0L VIN X Engine Click to enlarge HOW TO USE THIS BOOK 500 SPECIFICATION CHARTS ...
Страница 506: ...Engine Specifications 5 0L Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 501 ...
Страница 507: ...Engine Specifications 5 0L Engine Click to enlarge HOW TO USE THIS BOOK 502 SPECIFICATION CHARTS ...
Страница 509: ...Torque Specifications 2 5L Engine Click to enlarge HOW TO USE THIS BOOK 504 SPECIFICATION CHARTS ...
Страница 510: ...Torque Specifications 2 9L Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 505 ...
Страница 511: ...Torque Specifications 3 0L Engine Click to enlarge HOW TO USE THIS BOOK 506 SPECIFICATION CHARTS ...
Страница 512: ...Torque Specifications 4 0L VIN X Engine Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 507 ...
Страница 517: ...PCV system hose routing for the 2 3L and 2 5L engines Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 513 ...
Страница 523: ...Evaporative canister and hose routing on the 4 0L engine Click to enlarge HOW TO USE THIS BOOK COMPONENT TESTING 519 ...
Страница 524: ...EVAP canister mounting for the 1 0L engine Click to enlarge HOW TO USE THIS BOOK 520 COMPONENT TESTING ...
Страница 529: ...Typical EGR system schematic Click to enlarge COMPONENT TESTING HOW TO USE THIS BOOK OPERATION 525 ...
Страница 571: ...COMPONENT LOCATIONS 2 3L ENGINE 1 OF 3 Click to enlarge COMPONENT LOCATIONS 567 ...
Страница 572: ...2 3 ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK 568 COMPONENT LOCATIONS ...
Страница 573: ...2 3 ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 569 ...
Страница 574: ...2 3 ENGINE 3 OF 3 Click to enlarge HOW TO USE THIS BOOK 570 COMPONENT LOCATIONS ...
Страница 575: ...3 0L ENGINE 1 OF 2 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 571 ...
Страница 576: ...3 0L ENGINE 2 OF 2 Click to enlarge HOW TO USE THIS BOOK 572 COMPONENT LOCATIONS ...
Страница 577: ...4 0L ENGINE 2 OF 2 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 573 ...
Страница 578: ...4 0L SOHC ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK 574 COMPONENT LOCATIONS ...
Страница 579: ...4 0L SOHC ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 575 ...
Страница 580: ...4 0L SOHC ENGINE 3 OF 3 Click to enlarge HOW TO USE THIS BOOK 576 COMPONENT LOCATIONS ...
Страница 581: ...5 0L ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 577 ...
Страница 582: ...5 0L ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK 578 COMPONENT LOCATIONS ...
Страница 592: ...Click to enlarge HOW TO USE THIS BOOK Diagnostic Trouble Code Charts 589 ...
Страница 604: ...Hairpin clip fuel fitting installation Click to enlarge HOW TO USE THIS BOOK 604 REMOVAL INSTALLATION ...
Страница 618: ...Fuel pressure test chart part 1 Click to enlarge HOW TO USE THIS BOOK 618 TESTING ...
Страница 645: ...Exploded view of the Ranger Super Cab fuel tank assembly Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 645 ...
Страница 681: ...Chilton Automotive Information Systems 2004 Thomson Delmar Learning HOW TO USE THIS BOOK 684 REMOVAL INSTALLATION ...
Страница 711: ...LIGHTING Headlights REMOVAL INSTALLATION Examples of various types of automotive light bulbs LIGHTING 717 ...
Страница 734: ...Fuse panel and identification for 1991 94 Explorer models Click to enlarge HOW TO USE THIS BOOK 742 Fuses ...
Страница 868: ...Remove the nut and washer from the spindle then remove the outer bearing HOW TO USE THIS BOOK 882 REMOVAL INSTALLATION ...
Страница 913: ...REAR SUSPENSION Introduction Click to enlarge REAR SUSPENSION 929 ...
Страница 952: ...SPECIFICATION CHARTS Torque Specifications Click to enlarge SPECIFICATION CHARTS 969 ...
Страница 962: ...Booster mounting Click to enlarge HOW TO USE THIS BOOK 980 REMOVAL INSTALLATION ...
Страница 995: ...REAR DRUM BRAKES Introduction Click to enlarge REAR DRUM BRAKES 1015 ...
Страница 996: ...Component locations on the left side 10 in brake assembly Click to enlarge HOW TO USE THIS BOOK 1016 Introduction ...
Страница 1010: ...Brake shoe adjustment gauge Step 1 Brake shoe adjustment gauge Step 2 HOW TO USE THIS BOOK 1030 ADJUSTMENTS ...
Страница 1033: ...Ranger and 1991 94 Explorer parking brake cable routing diagram Click to enlarge HOW TO USE THIS BOOK 1054 REMOVAL INSTALLATION ...
Страница 1048: ...EXTERIOR Doors REMOVAL INSTALLATION Exploded view of the Ranger front door hinge assembly Click to enlarge EXTERIOR 1071 ...
Страница 1055: ...View of the Explorer Mountaineer liftgate hinge to body mounting Click to enlarge HOW TO USE THIS BOOK 1078 REMOVAL INSTALLATION ...
Страница 1057: ...To disconnect the liftgate gas cylinders pry out on the locking spring arrow HOW TO USE THIS BOOK 1080 REMOVAL INSTALLATION ...
Страница 1060: ...Once the center bolt is loosened the striker can be positioned Tailgate REMOVAL INSTALLATION HOW TO USE THIS BOOK Tailgate 1083 ...
Страница 1061: ...Exploded view of the standard Ranger tailgate Click to enlarge HOW TO USE THIS BOOK 1084 REMOVAL INSTALLATION ...
Страница 1063: ...Exploded view of the front bumper assembly Click to enlarge HOW TO USE THIS BOOK 1086 REMOVAL INSTALLATION ...
Страница 1075: ...Body to frame mounts and hardware Ranger Click to enlarge HOW TO USE THIS BOOK 1098 REMOVAL INSTALLATION ...
Страница 1076: ...Body to frame mounts and hardware Ranger Super Cab Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1099 ...
Страница 1081: ...Exploded view of the front door trim panel Click to enlarge HOW TO USE THIS BOOK 1104 REMOVAL INSTALLATION ...
Страница 1087: ...Exploded view of the front windshield pillar trim Click to enlarge HOW TO USE THIS BOOK 1110 REMOVAL INSTALLATION ...
Страница 1088: ...View of the Explorer Mountaineer center body pillar trim Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1111 ...
Страница 1090: ...Exploded view of the Ranger Super Cab rear quarter trim panel Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1113 ...
Страница 1092: ...Exploded view of the 1991 92 instrument panel assembly Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1115 ...
Страница 1099: ...Front door latch Explorer Click to enlarge HOW TO USE THIS BOOK 1122 REMOVAL INSTALLATION ...
Страница 1101: ...REMOVAL INSTALLATION Glass Door glass Ranger Click to enlarge HOW TO USE THIS BOOK 1124 REMOVAL INSTALLATION ...
Страница 1102: ...Front door glass Explorer Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1125 ...
Страница 1110: ...Ranger bucket seat Click to enlarge Explorer Mountaineer bucket seat HOW TO USE THIS BOOK REMOVAL INSTALLATION 1133 ...
Страница 1113: ...Seat belt system Ranger with bucket seat Click to enlarge HOW TO USE THIS BOOK 1136 REMOVAL INSTALLATION ...
Страница 1114: ...Rear seat belts Ranger Super Cab Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1137 ...
Страница 1115: ...Outboard seat belts Explorer Click to enlarge HOW TO USE THIS BOOK 1138 REMOVAL INSTALLATION ...
Страница 1116: ...Center seat belts Explorer Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1139 ...
Страница 1118: ...SPECIFICATION CHARTS Torque Specifications Click to enlarge SPECIFICATION CHARTS 1141 ...