Cylinder Head
Removal
Both cylinder heads
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information , refer to
Section 100-02
.
2. Relieve the fuel system pressure. For additional information, refer to
Section 310-00
.
3. Drain the cooling system. For additional information, refer to
Section 303-03
.
4. Remove the intake manifold. For additional information, refer to
Intake Manifold
in this section.
5. Remove the cooling fan shroud. For additional information, refer to
Section 303-03
.
6. Remove the accessory drive belt. For additional information, refer to
Section 303-05
.
SECTION 303-01: Engine — 4.0L Single Overhead Camshaft (SOHC)
2002 Explorer Sport/Sport Trac Workshop Manual
IN-VEHICLE REPAIR
Procedure revision date: 07/13/2005
Special Tool(s)
Spark Plug Wire Remover
303-106 (T74P-6666-A)
Valve Spring Compressor
303-581 (T97T-6565-A)
Timing Chain Tensioner
303-571 (T97T-6K254-A)
Camshaft Gear Removal Tool
303-575 (T97T-6256-F)
Camshaft Gear Torque Adapter
303-565 (T97T-6256-G)
Camshaft Gear Holding Tool
303-564 (T97T-6256-B)
Camshaft Gear Holding Tool Adapter
303-578 (T97T-6256-A)
Camshaft Holding Tool
303-577 (T97T-6256-C)
Crankshaft Holding Tool
303-573 (T97T-6303-A)
Camshaft Holding Tool Adapter
303-576 (T97T-6256-D)
Page 1 of 17
2002 Explorer Sport/Sport Trac Workshop Manual
1/22/2010
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