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     Page  

1.

 

INTRODUCTION   .......................................................................................................   2 

2.

 

SAFETY INSTRUCTION .............................................................................................   3 

3.

 

PUSHBUTTON CONFIGURATION  
3.1

 

Alpha 500 & 520 Models  .....................................................................................  4 

3.2

 

Alpha 540 & 560 Models   .....................................................................................   5 

3.3

 

Alpha 580 Models  ...............................................................................................   6  

4.

 

TRANSMITTER OUTLINE 
4.1

 

Alpha 500 & 520 Models  .....................................................................................   7 

4.2

 

Alpha 540 & 560 Models  .....................................................................................  8 

4.3

 

Alpha 580 Models  ...............................................................................................  9 

5.

 

RECEIVER OUTLINE 
5.1  Alpha 500 ~ 560 Models External Assembly   .......................................................   10 
5.2  Alpha 500 & 520 Models Internal Assembly  .......................................................  11 
5.3  Alpha 540 & 560 Models Internal Assembly  .......................................................  12 
5.4  Alpha 580 Models External Assembly  .................................................................   13 
5.5  Alpha 580 Models Internal Assembly  .................................................................  14 

6.

 

OUTPUT CONTACT DIAGRAMS  
6.1  Alpha 500 & 520 Models  .....................................................................................  15 
6.2  Alpha 540 Models  .................................................................................................   16 
6.3  Alpha 560 Models  .................................................................................................   17 
6.4  Alpha 580 Models  .................................................................................................   18~20 

7.

 

SYSTEM CONFIGURATIONS   

 

7.1  How to Set Jumper Functions  .............................................................................  21~22 
7.2  How to Set ID Codes  .............................................................................................  22 
7.3  Receiver RF Channel Setting  .............................................................................  23 
7.4  How to Remove the Transmitter RF Board  .........................................................  23 
7.5  Alpha 580 Pushbutton Function Settings  .............................................................  24~25 
7.6  Frequency (RF) Channel Table  .............................................................................  26 

8.

 

RECEIVER INSTALLATION 
8.1  Preparation For Installation  ...................................................................................   27 
8.2 Step-By-Step Installation .......................................................................................  27 
8.3 System Testing .......................................................................................................  28 

9. TRANSMITTER 

OPERATION 

 

................................................................................... 29~31 

10. TROUBLE SHOOTING  ...............................................................................................  32 
11. SYSTEM SPECIFICATION .........................................................................................  33 
12. PARTS LIST ................................................................................................................. 34~35 
 

Содержание Alpha 500 Series

Страница 1: ...0 Models External Assembly 13 5 5 Alpha 580 Models Internal Assembly 14 6 OUTPUT CONTACT DIAGRAMS 6 1 Alpha 500 520 Models 15 6 2 Alpha 540 Models 16 6 3 Alpha 560 Models 17 6 4 Alpha 580 Models 18 20 7 SYSTEM CONFIGURATIONS 7 1 How to Set Jumper Functions 21 22 7 2 How to Set ID Codes 22 7 3 Receiver RF Channel Setting 23 7 4 How to Remove the Transmitter RF Board 23 7 5 Alpha 580 Pushbutton Func...

Страница 2: ...out of the receiving range The transmitter encoder and receiver decoder both utilize advanced microprocessor control The availability of 32 768 sets of unique ID codes 30 distinct RF channels will ensure that only commands from the matching control transmitter can be carried out without any interference from other radio systems For added safety the system also incorporates special type of safety M...

Страница 3: ...should be turned off after each use and should never be left in the power on state when the unit is unattended 6 Do not use the same RF channel and ID code as any other system in use at the same facility or within 300 meter distance 7 Ensure the wrist strap Alpha 500 560 models or the waist belt Alpha 580 models is worn at all time during operation to avoid accidental damage to the transmitter 8 N...

Страница 4: ...de el ls s 1 Alpha 500 4 one speed pushbuttons 2 Alpha 520 4 two speed pushbuttons Alpha 500 Alpha 520 Below are some of many types of pushbutton configurations that are also available please contact your dealer for more details Interlocked Can also be set to non interlocked via an external programmer unit ON OFF STOP STOP ON OFF ...

Страница 5: ...M Mo od de el ls s 1 Alpha 540S 6 one speed pushbuttons 2 Alpha 540A 6 one speed pushbuttons 1 AUX micro button 3 Alpha 560S 6 two speed pushbuttons 4 Alpha 560A 6 two speed pushbuttons 1 AUX micro button Alpha 540S Alpha 540A Alpha 560S Alpha 560A ...

Страница 6: ... 1 6 two speed 4 one speed pushbuttons 5 Alpha 580C 2 8 two speed 2 one speed pushbuttons 6 Alpha 580D 10 two speed pushbuttons 1 AUX micro button 7 Alpha 580E 6 two speed 3 one speed pushbuttons 1 SELECT I II pushbutton 8 Alpha 580F 8 two speed 1 one speed pushbutton 1 SELECT I II pushbutton For cranes with auxiliary hoist and trolley changeover function Alpha 580A 1 Alpha 580A 2 Alpha 580B Alpha...

Страница 7: ...g 4 Back View 1 Transmitter enclosure 8 Pushbutton 3 East 15 Programming port 2 Power switch ON OFF 9 System information 16 ID code dip switch 3 Pushbutton 2 Down 10 Battery cover 17 Transmitting RF Board 4 Pushbutton 4 West 11 Battery cover screws 5 Wrist strap attachment 12 Internal antenna 6 Emergency stop EMS 13 Status LED display 7 Pushbutton 1 Up 14 Battery contact 1 2 3 4 5 6 7 8 9 10 11 ON...

Страница 8: ...y 2 Power switch ON OFF 9 Pushbutton 3 East 16 Battery contact 3 Pushbutton 2 Down 10 Pushbutton 5 North 17 AUX micro button connector 4 Pushbutton 4 West 11 System information 18 Programming port 5 Pushbutton 6 South 12 Battery cover screws 19 ID code dip switch 6 Wrist strap attachment 13 Battery cover 20 Transmitting RF board 7 Emergency stop EMS 14 Internal antenna For Alpha 540A and Alpha 560...

Страница 9: ...ort 10 Emergency stop EMS 18 Battery cover 3 Power switch ON OFF 11 Pushbutton 1 Up 19 Internal antenna 4 Pushbutton 2 Down 12 Pushbutton 3 East 20 Status LED display 5 Pushbutton 4 West 13 Pushbutton 5 North 21 Battery contact 6 Pushbutton 6 South 14 Pushbutton 7 A1 22 AUX micro button connector 7 Pushbutton 8 A2 15 Pushbutton 9 A3 23 Programming port 8 Pushbutton 10 A4 16 System information 24 I...

Страница 10: ...m RF channel A AUX Relay Contact Indicator for Alpha 540A 560A models only M MAIN and 2nd Speed Relay Contact Indicator Green on MAIN activated All models Red on 2nd speed activated for Alpha 560S A models only SQ RF Signal Indicator Red on RF signal detected and received off No RF signal detected or received Blinking at transmitter power off Other radio interference AC Power Source Indicator red ...

Страница 11: ...switch 7 RF channel dip switch 8 Contact relay LED display 9 Pushbutton 1 and 2 fuse 5 0A 10 MAIN fuse 5 0A 11 Contact output seat CN3 12 Low voltage LV fuse 5 0A 13 Contact output seat CN4 14 Pushbutton 3 and 4 fuse 5 0A 15 AC power input seat CN2 16 Cable gland output cable Please refer to page 32 for system status LED display information 1 Spare fuse jumper compartment 2 Spare Jumper slots 3 Sp...

Страница 12: ...xternal antenna port 10 ID code dip switch 11 RF channel dip switch 12 Contact relay LED display 13 Pushbutton 1and 2 fuse 5 0A 14 Contact output seat CN3 15 MAIN contact fuse 5 0A 16 Pushbutton 3 and 4 fuse 5 0A 17 Pushbutton 5 and 6 fuse 5 0A 18 Contact output seat CN4 19 LV AUX fuse 5 0A 20 Cable gland output cable Please refer to page 32 for system status LED display information 1 Spare fuse j...

Страница 13: ...h ha a 5 58 80 0 M Mo od de el ls s E Ex xt te er rn na al l A As ss se em mb bl ly y Fig 17 External Parts Assembly 1 Transparent top cover 3 Mounting bracket with shock absorbers 2 Light gray colored base 4 Cable gland Cord grip ...

Страница 14: ... dip switch 18 Voltage selector seat 8 Pushbutton 3 and 4 relay fuse 5 0A 19 MAIN relay fuse 5 0A 9 Pushbutton 5 and 6 relay fuse 5 0A 20 Pushbutton A4 relay fuse 5 0A 10 Pushbutton A1and A2 relay fuse 5 0A 21 Primary power fuse 1 0A 11 Pushbutton A3 relay fuse 5 0A 22 Low voltage LV relay fuse 5 0A POWER AC Power Source Indicator on AC input power supplied off No AC input power SQ RF Signal Indic...

Страница 15: ... UT TP PU UT T C CO ON NT TA AC CT T D DI IA AG GR RA AM MS S 6 6 1 1 A Al lp ph ha a 5 50 00 0 5 52 20 0 M Mo od de el ls s Alpha 500 Alpha 520 POWER LV 5A E W 5A U D 5A MAIN 5A POWER LV 5A E W 5A U D 5A MAIN 5A ...

Страница 16: ...16 6 6 2 2 A Al lp ph ha a 5 54 40 0 M Mo od de el ls s Alpha 540S Alpha 540A POWER 5A 5A LV AUX E W MAIN U D 5A 5A N S POWER 5A 5A LV AUX E W MAIN U D 5A 5A N S ...

Страница 17: ...17 6 6 3 3 A Al lp ph ha a 5 56 60 0 M Mo od de el ls s Alpha 560S Alpha 560A POWER 5A 5A LV AUX E W MAIN U D 5A 5A N S POWER 5A 5A LV AUX E W MAIN U D 5A 5A N S ...

Страница 18: ... ha a 5 58 80 0 M Mo od de el ls s Alpha 580A 1 Alpha 580A 2 Note The output contact diagram for both Alpha 580A 1 and Alpha 580A 2 models are identical the only difference is the transmitter pushbutton labeling Alpha 580B ...

Страница 19: ...19 Alpha 580C 1 Alpha 580C 2 Note For Alpha 580C 1 model please disregard A1 2 2 2 terminal output Alpha 580D ...

Страница 20: ...20 Alpha 580E Alpha 580F ...

Страница 21: ...efer to note A below Open For Alpha 540A 560A models AUX button with normal momentary relay contact JP4 Short For Alpha 540A 560A models AUX button with latching relay contact Note A If transmitter low voltage condition occurs during operation the transmitter handset itself will display a visual warning by blinking the status light red Furthermore the transmitter will also send out a special low v...

Страница 22: ... w t to o S Se et t I ID D C Co od de es s The ID code dip switch is located on the backside of the transmitter encoder board and on the topside of the receiver decoder relay board refer to section 3 5 When you change the ID code of the system please make sure that the 1 value adds up to be an odd number see below Example ID code 10001100 1 x 3 3 Odd number Correct setting Top slot 1 Bottom slot 0...

Страница 23: ...05 MHz Please refer to the frequency RF channel table on page 26 or the CHANNEL DIP label located on the receiving RF module itself 7 7 4 4 H Ho ow w t to o R Re em mo ov ve e t th he e T Tr ra an ns sm mi it tt ti in ng g R RF F B Bo oa ar rd d The transmitter RF channel can be easily replaced or exchanged simply by replacing the small removable RF board located atop the transmitter encoder board...

Страница 24: ...h momentary relay contact DIP2 set at 1 1 pushbutton 7 8 with latching toggled relay contact DIP2 set at 1 DIP4 0 pushbutton 9 10 interlocked 1 pushbutton 9 10 not interlocked DIP5 0 pushbutton 9 with momentary relay contact DIP4 set at 1 1 pushbutton 9 with latching toggled relay contact DIP4 set at 1 DIP6 0 10th pushbutton with momentary relay contact DIP4 set at 1 1 10th pushbutton with latchin...

Страница 25: ...tact DIP2 set at 1 DIP4 0 pushbutton 8 with momentary relay contact DIP2 set at 1 1 pushbutton 8 with latching toggled relay contact DIP2 set at 1 DIP5 6 00 pushbutton 9 with momentary relay contact 01 pushbutton 9 with latching toggled relay contact 10 pushbutton 9 with 3rd speed function refer to note C Alpha 580F DIP1 0 pushbutton 1 2 with both 1st and 2nd speed contact relay activated when pre...

Страница 26: ... 01000 208 301 305 MHz 01001 209 301 330 MHz 01010 210 301 355 MHz 01011 211 301 380 MHz 01100 212 301 405 MHz 01101 213 301 430 MHz 01110 214 301 455 MHz 01111 215 301 480 MHz 10000 216 301 505 MHz 10001 217 301 530 MHz 10010 218 301 555 MHz 10011 219 301 580 MHz 10100 220 301 605 MHz 10101 221 301 630 MHz 10110 222 301 655 MHz 10111 223 301 680 MHz 11000 224 301 705 MHz 11001 225 301 730 MHz 110...

Страница 27: ...cation selected should not be exposed to high levels of electrical noise Mounting the receiver next to an unshielded variable frequency control inverter may cause minor interference Always locate the receiver unit as far away from inverter controls as possible 3 Ensure the selected location has adequate space to accommodate the receiver enclosure 4 Make sure the receiver unit is in upright positio...

Страница 28: ...the operation of each function to ensure it corresponds to the transmitter direction labels and or the pendant it is replacing 3 Test the limit switches on the hoist and or crane and verify they are working properly 4 If your new remote control is replacing an existing pendant make sure it is completely disconnected to prevent unwanted control commands i e snick circuits 5 If your new remote contr...

Страница 29: ...tter handset refer to fig 25 Make sure the black arrow marking on the power key is pointed directly towards the OFF marking on the transmitter handset To turn on the transmitter power just rotate the power key clockwise to ON position The Status LED located at the center of the power switch will display a green blinking light for up to 40 seconds when the power key is turned to ON position At this...

Страница 30: ...t the red button pops up refer to fig 26 below Fig 26 EMS Button 5 Shutting Off the Transmitter _ To disconnect the transmitter power and the receiver MAIN relay just turn the transmitter power to OFF position When the transmitter power is turned off the receiver MAIN is also deactivated open 6 Models with 3 Stage SELECT Function _ When the transmitter power key is turned on LED I will light up in...

Страница 31: ...itive charge and which side is negative After changing the batteries make sure all screws are tightened 9 Transmission Data _ The data of the Alpha 500 series are carried out by the power saving PCDT method of transmission Pause Continuous Data Transmission The duration of each PCDT transmission is set at 40 seconds with option for 3 minutes please contact your dealer for more details During this ...

Страница 32: ...ny open fuse Outputs do not operate correctly Receiver configuration is not set properly or output wiring is incorrect Please refer to section 6 and 7 to ensure receiver is correctly wired and configured for your application Transmitter does not communicate with the receiver Transmitter is turned on with the EMS activated pressed down Elevate the EMS first and then turn the power switch off and th...

Страница 33: ...Weight 500 520 Models 200g include batteries 540 560 Models 240g include batteries 580 Models 290g include batteries Receiver Unit Frequency Range 301 MHz Channel Spacing 25KHz Hamming Distance 6 Frequency Control Synthesizer PLL Frequency Drift 5ppm 25 75 Frequency Deviation 1ppm 25 Sensitivity 120dBm Antenna Impedance 50ohms Data Decoder Reference Quartz Crystals Responding Time 40ms Normal Encl...

Страница 34: ...20 Decoder Relay Board Alpha 540S BDR540S Decoder Relay Board Alpha 540A BDR540A Decoder Relay Board Alpha 560S BDR560S Decoder Relay Board Alpha 560A BDR560A Decoder Relay Board Alpha 580A 1 BDR580A1 Decoder Relay Board Alpha 580A 2 BDR580A2 Decoder Relay Board Alpha 580B BDR580B Decoder Relay Board Alpha 580C 1 BDR580C1 Decoder Relay Board Alpha 580C 2 BDR580C2 Decoder Relay Board Alpha 580D BDR...

Страница 35: ...t Contact Relay All Models RLY01 Safety MAIN Contact Relay All Models RLY02 14 Protective Vinyl Casing Alpha 500 560 Models VPC01 Protective Vinyl Casing Alpha 540 560 Models VPC02 15 Leather Pouch Alpha 500 520 Models LP500 Leather Pouch Alpha 540 560 Models LP560 16 2 meter Output Cable with 1 Common Circuit Alpha 500 560 Models OC500 2 meter Output Cable with 1 Common Circuit Alpha 540 560 Mode...

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