18033 S. Santa Fe Ave.Rancho Dominguez, CA 90221-5514 PH: 310-631-4363 FX: 310-900-5699
www.fmfracing.com
[01-05 / #000602]
Ti-Q S/A Installation
Thank you for purchasing FMF’s Ti-Q as your aftermarket performance exhaust. We have spent countless
hours of R & D and testing to ensure you receive the highest quality product on the market today.
All FMF's products are developed using the most current design and manufacturing technologies
available. We use only the highest quality materials for function and durability. The Ti-Q muffler is constructed
from military grade titanium for the canister and mandrel bent mid-pipe. Titanium Hi-Flo modular endcaps are
are fitted to both ends and we utilize advanced multi stage sound absorption packing material.
The Ti-Q muffler weighs less than most moto mufflers and is specially engineered to accelerate exhaust flow with
less noise and minimal power loss. Bolt on FMF performance and
FEEL THE POWER!
Check out our website at www.fmfracing.com for more information.
Please read all instructions thoroughly before installation.
Failure to follow all installation instructions completely will void any
FMF warranty implied or otherwise. FMF Racing will not be held responsible for problems derived from improper installation and/or
improper usage.
Before you begin installing this product, be sure you are wearing
eye protection
and gloves. You should have a complete understanding of
how to remove and replace your stock exhaust. Otherwise, you should have it installed by a professional mechanic. Keep all stock parts
when removing your stock exhaust, as some parts may be necessary to install the FMF exhaust depending on your particular application.
2005-07 SUZUKI RMZ450
1.
Make sure the engine is completely cool prior to installation and the vehicle is in a stable position.
2.
Remove the right plastic side panel to gain access to the muffler.
3.
Loosen the band clamp connecting the muffler to the header.
4.
Remove the stock bolt attaching the midpipe to the subframe. Keep for later use (only applies to ‘05-06
models).
5.
While holding the muffler, loosen and remove the stock muffler mounting bolt.
6.
Gently slide the muffler rearward to release it from the header. Spray WD-40 into the muffler-header
junction to help ease removal.
7.
Install the rubber sleeve onto the strap bracket so the rubber is facing inward. Make sure the
outer lip is over the bracket edge fully. No rubber should be in the area where the bracket tabs pinch
together.
8.
PARTS SUPPLIED
1
Ti-Q Muffler
043081
940406
900446
900548
982000
940619
1
Medium Strap Bracket
1
Strap Bracket Rubber Sleeve
2
8mm x 20mm Bolt
2
1
70mm Spring
Adapter Sleeve
TOOLS REQUIRED
5mm Allen Wrench
8mm Wrench
10mm Wrench
12mm Wrench
Vise Grip Pliers
Contact Cleaner
WD-40®
High Temp Silicone
Spring Puller
R E M O V A L
PRE-INSTALLATION
Using contact cleaner, clean the section of the header where the muffler connects. Allow to dry then
lightly coat with a bead of high temp silicone for an improved seal.