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Three-way dumper

 

Safety instructions 

 

 

Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany 

19 of 81 

 

2.3  Service life of the machine 

 

 

The service life of this machine greatly depends on its correct use and maintenance as well as 
the specific applications and operating conditions. 

 

Following the instructions and information in these operating instructions will safeguard the 
operational readiness of the machine and maximise its service life. 

 

After each season of use, the machine must be checked thoroughly for signs of wear and other 
damage. 

 

Damaged or worn parts must be replaced before any subsequent use of the machine. 

 

Following a prescribed, type-specific period of use, the machine must be subjected to a 
comprehensive technical inspection. A decision as to the ongoing use of the machine must then 
be made based on the results of this inspection. 

 

The service life of the machine is theoretically unlimited since all worn or damaged parts can be 
replaced. 

 

2.4  Risks when working with the machine 

 

Risks and impairments can arise

 when using the machine 

- 

Risk to life and limb of the operator or third parties 

- 

Risk for the machine itself 

- 

Risk for other material assets 

Safe and fault-free operation of the machine requires knowledge of the safety and user instructions set 
out in this manual. 
 

 

Always store the operating instructions at the usage location of the machine. 
The operating instructions must be available to operators and maintenance 
personnel at all times. Also be aware of the following: 
General and location-specific regulations regarding accident prevention and 
environmental protection.

 

 

2.5  Residual risks 

 
The machine is built according to the state of the art and recognised safety rules. 
However, during use there is a risk to life and limb for the user or third party, or risk of damage to the 
machine or other property. 
In addition to the manufacturer's countermeasures against dangers caused by residual energy, the 
operator must also take appropriate countermeasures. Personnel must be briefed about these dangers 
and the measures to be taken to prevent them. 
 

2.6  Obligations of the operator 

 
The operating company is required to instruct its personnel regarding: 

- 

Basic regulations regarding work safety and accident prevention 

- 

Correct operation of the machine 

- 

The operating instructions (ensure that personnel have read and understood them) 

The requirements of the EC Directive for the use of work equipment 89/655/EEC must be observed. 
 

 

 

Содержание TDMK 160 PROFI

Страница 1: ...GB Operating instructions TDMK tandem three way dumper ZDMK two axle three way dumper TDMK ZDMK We are Fliegl Translation of original operating instructions ...

Страница 2: ...Read these operating instructions prior to first time start up and observe them at all times Retain for future reference ...

Страница 3: ...on or maintenance of the trailer These operating instructions must therefore also be passed on to the operating personnel Before putting the Fliegl three way dumper into operation every operator must be familiar with how to handle the machine as described in these operating instructions The safety requirements must be strictly followed Compliance with safety regulations applicable to your country ...

Страница 4: ......

Страница 5: ...use 17 2 2 Reasonably foreseeable misuse 18 2 3 Service life of the machine 19 2 4 Risks when working with the machine 19 2 5 Residual risks 19 2 6 Obligations of the operator 19 2 7 Obligations of personnel 20 2 8 Qualification of operating personnel 20 2 9 Qualification of specialist personnel 20 2 10 Personal protective equipment 20 2 11 Operational safety 21 2 11 1 Operation without correct st...

Страница 6: ...34 4 2 3 Compressed air supply 34 4 2 4 Establishing hydraulic connections 34 5 Start up 36 5 1 First time start up 36 5 2 Check before start up 36 5 3 Returning to service 36 6 Preparation and setup 37 6 1 Draw gear 37 6 1 1 Draw gear with top bottom attachment 37 6 1 2 Hydraulically sprung draw gear 37 6 1 3 Drawbar 38 6 1 4 Setting up the trailer coupling on the towing vehicle 38 6 1 5 Ball hea...

Страница 7: ...8 Equipment 54 8 1 Supporting mechanism 54 8 2 Flange drawbar eye combination 54 8 3 Marker lights optional 54 8 4 Mechanical automatic trailer coupling optional 54 8 5 Rear pipe outlet with outlet spout removable optional 55 8 6 Reversing monitoring camera optional 55 8 7 Rear panel 55 8 7 1 Hydraulic rear panel with grain outlet ZDMK optional 55 8 7 2 Mechanical swing mounted rear panel with gra...

Страница 8: ...6 Decommissioning 67 9 6 1 Temporary shutdown 67 9 6 2 Storage conditions 67 9 6 3 Disassembly and final shutdown 67 9 6 4 Scrapping and recycling 67 10 Standard tipper hydraulics 68 11 Brake system 69 12 Electrics 70 12 1 Contact assignment plan 70 12 2 Rear light model 70 13 Axles 71 13 1 Assemblies 71 13 1 1 Titan tandem assembly 71 13 1 2 Gigant tandem assembly 71 13 1 3 Gigant Plus tandem ass...

Страница 9: ...nt or device is modified by installing third party parts without our knowledge or prior agreement especially if improper modifications were made 5 The warranty will also be invalidated if a defect is not rectified completely and correctly immediately after it is discovered Repairs required for functional reasons need our prior approval if a claim is to be made for full or partial compensation of e...

Страница 10: ... E mail info fliegl com Internet www fliegl com Formal details of operating instructions Document no 1 023B03192 0 Version revision 2 0 Creation date 07 07 2016 Last revision 06 08 2019 Language of original operating instructions German Translation of original operating instructions Copyright Fliegl 2019 All rights reserved Reproduction in whole or in part is only permitted with the approval of Fl...

Страница 11: ...453 Mühldorf am Inn Germany Description and identification Product Three way dumper Type ZDMK 200 PROFI TDMK 160 PROFI TDMK 253 PROFI TDMK 256 PROFI TDMK 261 PROFI TDMK 371 PROFI Project designation Fliegl ZDMK TDMK Commercial name Fliegl two axle tandem three way dumper Function Transport trailer It is expressly stated that this machine complies with all relevant provisions of the following EC di...

Страница 12: ...ral employers liability insurance associations also apply Fliegl Agrartechnik GmbH assumes no liability and honours no warranty for damage and malfunctions resulting from failure to comply with the operating instructions This information is required to ensure a smooth replacement parts ordering process Copy the relevant information from the type plate into the box below For replacement part orders...

Страница 13: ...d Instructions and system responses The steps to be taken by operating personnel are presented in the form of a numbered list These steps must be followed in the correct order The system response to each operator action is marked with an arrow Example Operator action step 1 System response to operator action step 1 1 4 Cross references Cross references to other points in the operating instructions...

Страница 14: ...ld be damaged Important For advice about usage and other useful information 1 9 Liability and damages The product must only be operated by persons who are familiar with the operating instructions the product and national laws directives and regulations relating to health and safety at work as well as accident prevention We accept no liability for personal or material damage caused or contributed t...

Страница 15: ...sed on and the party receiving the machine must be instructed regarding the regulations cited above Only the procedures described in these operating instructions are safe Read and observe the contents of chapter 2 Basic safety instructions before first using the machine Before performing any work with the machine always read and observe the contents of the relevant sections of the operating instru...

Страница 16: ...A functional check of the lighting equipment must be performed For equipment with a connection for the tractor hydraulics the tiller hydraulic lines between the towing vehicle and trailer must be disconnected or their actuation device locked If the trailer is equipped with an overrun brake the breakaway cable must be attached to the tractor The towing vehicle to be used with the trailer must meet ...

Страница 17: ...the vehicle s empty weight on the front axle Carrying persons on the trailer is prohibited Climbing on and off safely Careless behaviour can result in falling when climbing on and off the machine Persons climbing on to the machine without using the designated access points may slip fall and suffer serious injuries The safety of access points can be impaired by dirt and debris Always ensure that ac...

Страница 18: ...nism and then secure it if possible Uncoupling the TDMK The supporting mechanism can be extended by operating the actuation device Uncouple the dumper the coupling height can be adjusted via the supporting mechanism Disconnect the hydraulic and electrical lines as well as the brake system and uncouple the vehicle The tractor is a weight bearing element for tandem trailers Therefore the trailer mus...

Страница 19: ...e machine is intended solely for agricultural use and must only be used if All safety equipment specified in the operating instruction is present and in the safety position All safety instructions in the operating instructions are observed and complied with including the information in the chapter Basic safety instructions as well as the specific instructions in the individual chapters The operati...

Страница 20: ...p edged goods aggressive materials artificial fertilizer materials with a PH value higher than the neutral value Caution when reversing Because the area behind the three way dumper cannot be seen or can only be partially seen from the operator workstation a signaller is mandatory when reversing as required by German road traffic regulations Modifications and changes Any unauthorised modifications ...

Страница 21: ...achine itself Risk for other material assets Safe and fault free operation of the machine requires knowledge of the safety and user instructions set out in this manual Always store the operating instructions at the usage location of the machine The operating instructions must be available to operators and maintenance personnel at all times Also be aware of the following General and location specif...

Страница 22: ...d work on the machine assembly alteration conversion extension repairs retrofits is performed incorrectly this can lead to serious injury or death To avoid accidents any person performing work in accordance with these operating instructions must meet the following minimum requirements He or she is a qualified specialist with the requisite training Based on their technical expertise he or she is ab...

Страница 23: ...ing machine components are particularly safety relevant Brakes Steering Safety devices Coupling mechanisms Lighting Hydraulics Tyres In the case of doubts regarding the operational safety of the machine e g due to leaking fluids visible damage or unexpected changes in driving behaviour Shut down and secure the machine Eliminate potential causes of damage immediately e g remove coarse dirt or tight...

Страница 24: ...lics for maintenance and servicing Bridge support for maintenance and servicing optional Wheel chocks x2 Ladder standard optional 2 12 3 In case of faulty protective devices Defective safety equipment can lead to dangerous situations Therefore Turn off the engine immediately Protect it against being turned on again If necessary disconnect the hydraulics and electrical supply 2 12 4 Testing safety ...

Страница 25: ...volving personal injury Only switch on the machine if there are no persons within the danger zone Cease operation immediately if persons enter the danger zone The minimum safety distances are as follows Fig 4 Danger zone The values specified above are minimum safety distances based on designated use of the machine These values depend on the individual application and environmental conditions and m...

Страница 26: ...e replaced When attaching additional devices add the corresponding hazard symbols if necessary Consult with the manufacturer where necessary Danger due to crushing Risk of hand injuries when reaching into the machine Danger due to crushing or entanglement Caution Exercise special caution when handling or touching Information in operating instructions Read contents of operating instructions before ...

Страница 27: ...entifications are also located on the machine CE identification number Indicates conformity with applicable EU directives related to the product which also require a CE marking Located on type plate Type plate to specifically identify the machine Fig 5 Warnings and safety instructions affixed to the machine TDMK shown ...

Страница 28: ...elf with the machine 3 1 Applications The machine is used to transport goods as described in section 2 1 3 2 Design variants Standard versions TDMK 160 PROFI Gross vehicle weight 16 000 kg TDMK 253 PROFI Gross vehicle weight 20 000 kg TDMK 256 PROFI Gross vehicle weight 20 000 kg TDMK 261 PROFI Gross vehicle weight 20 000 kg TDMK 371 PROFI Gross vehicle weight 29 000 kg ZDMK 200 PROFI Gross vehicl...

Страница 29: ...h tipping side with the side panels swing mounted The TDMK is equipped with two linchpins which must always be fitted on the desired tipping side After the plug in coupling SVK coupling has been connected to the on board hydraulics of the tractor towing vehicle and an operating pressure of min 150 bar has been established the tipping process can be initiated by means of a single action control val...

Страница 30: ...ik GmbH 84453 Mühldorf am Inn Germany 28 of 81 3 4 Layout of the machine Fig 6 provides an overview of the most important components and assemblies and shows where they are installed on the machine Fig 6 Layout and components TDMK shown 2 1 3 4 5 6 7 8 9 10 11 12 ...

Страница 31: ...towing vehicle Version 1 Depending on the type the traction bar can be used with unsprung top bottom attachment Version 2 Depending on the type the traction bar can be used with sprung top bottom attachment Version 3 A drawbar is used to link the trailer The drawbar is attached to the turntable on the trailer side only on ZDMK Version 1 2 Version 3 Fig 7 Assembly item 1 Item 2 drawbar eye Flange c...

Страница 32: ... A connection with a plug in coupling blue dust cap is fitted for the hydraulic brake Description D Two connectors green dust cap are fitted for the supply and return of the hydraulic supporting mechanism A B C D Fig 10 Assembly item 4 Item 5 hose holder When the trailer is uncoupled the connections are stored here Fig 11 Assembly item 5 Item 6 supporting mechanism The supporting mechanism serves ...

Страница 33: ...ounted side panel folds open Fig 15 Assembly item 9 Item 10 rear central locking When the central locking is operated the mechanical swing mounted rear panel folds open Fig 16 Assembly item 10 Item 11 axle assembly The TDMK has a tandem or tridem assembly The ZDMK features a two axle assembly Fig 17 Assembly item 11 Item 12 parking brake The parking brake is a separate system This brake is not con...

Страница 34: ...ght 20 000 kg Drawbar load 2 000 kg Type TDMK 256 Version Profi Total weight 20 000 kg Drawbar load 2 000 kg Type TDMK 261 Version Profi Total weight 20 000 kg Drawbar load 2 000 kg Type TDMK 371 Version Profi Total weight 29 000 kg Drawbar load 2 000 kg Type ZDMK 200 Version Profi Total weight 18 000 kg Drawbar load All trailers are in basic condition The weight specifications comply with German ...

Страница 35: ...d around the towing vehicle and of the machine itself Before travelling on public roads ensure that The machine is fully and correctly coupled to the tractor All safety devices are locked and secured The side panels are closed The tyres are free of cuts and cracks and have the correct tyre pressure The machine is free of harvest residue dirt and debris The lighting system functions flawlessly The ...

Страница 36: ...g 19 Power supply When establishing the connections ensure that the plugs and sockets are clean and dry Contamination and moisture can lead to short circuits 4 2 3 Compressed air supply For compressed air brake system standard couplings ISO 1728 Procedure Connect the standard couplings for the dual line compressed air brake system manual control Red supply line Yellow brake line Fig 20 Compressed ...

Страница 37: ...larly and replace them if they are damaged or old at least every 6 years 5 The replacement hoses must meet the requirements of the machine manufacturer 6 When locating leaks use suitable aids due to the risk of injury 7 Never try to close leaks with your finger 8 Liquids hydraulic oil escaping under high pressure can penetrate the skin and cause serious injuries 9 In case of injuries consult a phy...

Страница 38: ...d the trailer is not or only partially visible reversing must be monitored by a signaller Observe the safety instructions that are affixed to the trailer See section 2 15 in these operating instructions for an explanation of the individual warning symbols Also comply with the instructions in the relevant sections and in the appendix of these operating instructions 5 2 Check before start up The poi...

Страница 39: ... the manufacturer Depending on the towing vehicle a slight adjustment of the drawbar height may be required This can be achieved by raising lowering the supporting mechanism Prerequisites Suitable spanners torque wrenches Means of supporting and protecting against falling Fitting location Thread grade min Tightening torque Nm Drawbar eye M20 10 9 465 Drawbar M30 8 8 1400 Drawbar support M24 8 8 57...

Страница 40: ...towing vehicle must be positioned one behind the other on a level surface Procedure Type A By moving the clamping point on the drawbar Type B Via spindles on the attached turnbuckle screw Fig 22 Adjusting the drawbar height 6 1 4 Setting up the trailer coupling on the towing vehicle Move the towing device of the towing vehicle to the correct height Position the trailer coupling A on the towing veh...

Страница 41: ... suitable coupling mechanism for this purpose On TANDEM models the last axle is forced On TRIDEM models the first and last axles are forced Hydraulic forced steering is only available for bottom attachment with Ø 80 mm flange ball head coupling The dimensions on the Ø 80 ball head coupling and the clearances according to ISO 500 and ISO 730 must be applied Procedure Mounting of the steering cylind...

Страница 42: ...e vehicle 4 Open stopcocks L1 and L2 as well as L3 and L4 on tridem models 5 Must be opened before travel to avoid damaging the hydraulic cylinders 6 Open stopcocks 1 2 and 3 as well as 4 and 5 on tridem models Apply a pressure of 50 bar to the system 7 Close stopcock 1 8 Close stopcocks 2 3 4 5 one after the other 9 Check whether the forced steering is functioning correctly at full steering lock ...

Страница 43: ... Stopcocks L1 L2 L3 L4 must be opened before commencing travel to prevent damage to the hydraulic cylinders Tridem Fig 29 Tridem L1 steering axle stopcock L2 steering axle stopcock L3 steering axle stopcock L4 steering axle stopcock The 4 stopcocks L1 L2 L3 L4 on the steering axle must be opened during driving operation Attention The trailer is delivered with the stopcocks closed Stopcocks L1 L2 L...

Страница 44: ...wing vehicle change Attention The trailer is delivered with the stopcocks closed Stopcocks L1 L2 L3 L4 must be opened before commencing travel to prevent damage to the hydraulic cylinders At maximum steering angle the tyres must not touch the frame or other parts of the vehicle Check the axle stops and adapt them to the tyre size if necessary At maximum steering angle of the hydraulic cylinders wi...

Страница 45: ...ed air brake connection dual line brake system on tractor Selecting the operating mode adjusting the trailer load status Release operating mode for moving the uncoupled trailer is triggered via the trailer release valve The button must be pushed in for this purpose When using the trailer brake valve in combination with a manually adjustable brake force regulator without release position a trailer ...

Страница 46: ...stment valve When hydraulic brake systems are connected to the tractor s hydraulic brake system the trailer must be braked via the tractor s brake system The brake pressure must not exceed 120 bar 12 000 kPa An emergency brake system must be fitted e g farmer stop brake with connecting cable to the tractor a fixed connection to the tractor or similar must be established during driving operation Si...

Страница 47: ...ever towards the side panel This releases the locking mechanism and disengages the brake Safeguard To prevent accidental disengagement of the brake the locking mechanism features a safeguard which is activated deactivated through folding Deactivated Activated Fig 34 Farmer stop different model shown A pull cable at the top of the lever also allows the braking function to be used from the operator ...

Страница 48: ...any 46 of 81 6 6 Electrical systems Before each journey check to ensure the electrical light system is working properly The trailer must only be used when the lighting system is connected and operational Before working on the electrical system disconnect the connecting cable from the tractor ...

Страница 49: ...olling away and apply the hand brake or wheel chocks under the wheels 7 1 1 Before operation Instruct unauthorised persons away from the machine Carry out a visual inspection of the entire machine and the tools Check the fill levels of lubricants and auxiliary materials Unlock all devices used for stopping in an emergency When connecting hydraulic hoses to the tractor hydraulics ensure that the hy...

Страница 50: ...o identify connection points see the stickers on the vehicle and on the couplings Check all hydraulic lines for damage and leaks on a daily basis Replace all hydraulic hoses completely every 6 years Releasing the parking brake The hand brake lever is located on the right of the traction bar Parking brake version To release the parking brake on the trailer apply the handbrake lever a little drawbar...

Страница 51: ... Prerequisites Machine is ready for operation Machine is fully set up Familiarise yourself with the basic safety instructions see section 2 and the instructions for first time start up see section 5 1 before the trial run and take all the safety precautions listed in these sections Procedure Turn on the machine as specified Perform all functions of the machine individually 7 1 5 Uncoupling the tra...

Страница 52: ...e three way dumper to and from the tractor danger due to crushing and shearing points when actuating the support gear Keep children away 8 When coupling make sure that the trailer coupling pin is secured 9 There is a risk of injury at crushing or shearing points in the area between the towing vehicle and trailer 10 Before first time start up move all protective devices to the safety position 11 Be...

Страница 53: ...panel locks via the central locking During unloading there is a risk of injury due to the swing mounted side panel rear panel swivelling out and the load being pushed out Apply hydraulic pressure to the hydraulic circuit for the tipping function lift cylinder After the load is emptied retract the lift cylinder again Close the side panel locks and rear panel Always use a signaller when reversing to...

Страница 54: ...lways be inserted on the desired tipping side Once the plug in coupling has been connected to the towing vehicle with at least 180 bar and a sufficient amount of oil is present the tipping process can be started When tipping the tipper must be securely connected to the towing vehicle The tipping process can also be started with the hand pump optional equipment When tipping particularly to the rear...

Страница 55: ...ulic rear panel When using the hydraulic rear panel the trailer must be moved a few metres from the unloading location after the load has been emptied Only then can the tipper bridge be lowered Never tilt the bridge too close to other objects walls trees etc as the rear panel swings out to the rear Failure to observe this can result in breakage It must always be ensured that the long lifting hole ...

Страница 56: ...wbar eye 40 Ø 40 mm Ball head K80 Ø 80 mm Piton Fix Pivoting drawbar eye 50 mm up to 14 t 8 3 Marker lights optional Marker light types Side marker lights right left yellow Clearance lights rear white red Position lights front white Fig 41 Marker lights 8 4 Mechanical automatic trailer coupling optional Two types of coupling mechanism are available for hitching a second trailer The mechanical coup...

Страница 57: ... and pushing the lever see arrow Caution Loose bulk material flows out immediately without tipping 8 7 2 Mechanical swing mounted rear panel with grain outlet optional The mechanical rear panel is equipped with a mechanically operated grain hatch The grain hatch is opened by releasing the side of the guide rail mounted locking screw and pushing the lever see arrow Caution Loose bulk material flows...

Страница 58: ...ection with attachment Open the central locking Only the base side panel folds out to the rear The first attachment remains in its locked position Open both side panel locks of the rear base side panel and the central locking on the left rear side of the tipper The base side panel and the attachment fold out to the rear Closing the side panels Before closing the side panels ensure that there are n...

Страница 59: ...de central locking The base side panel and the first attachment fold out to the side Left hand central locking The left hand central locking is structurally identical to the right hand central locking and is operated accordingly mirror image Closing the side panels Before closing the side panels ensure that there are no goods in the closing area clean beforehand To close the side panels proceed in...

Страница 60: ...perform maintenance with a raised tipper bridge If it is not available the operator must provide a secure support otherwise it is not permitted to perform maintenance work with the bridge raised Use of the bridge support with a raised tipper bridge is mandatory during maintenance 8 11 Bridge support for maintenance work If no locking facility is provided on the hydraulic system the use of a bridge...

Страница 61: ...iegl Agrartechnik GmbH Service Department Bürgermeister Boch Straße 1 84453 Mühldorf am Inn Germany Telephone 49 0 8631 307 461 Fax 49 0 8631 307 550 E mail service fliegl com Internet www fliegl com 9 2 Replacement parts For a detailed list of all relevant replacement parts please refer to the replacement parts list for the three way dumper separate document For replacement part orders please con...

Страница 62: ...pe plate 1 Vehicle manufacturer 2 Vehicle class 3 EU type approval number 4 Vehicle ID number VIN 5 Total weight axle load 6 Drawbar load 7 Axle load of 1st axle 8 Axle load of 2nd axle 9 Axle load of 3rd axle 10 Vehicle type 11 Trade name 12 Trailer load based on tractor weight T and brake type B example of sign Fig 51 Breakdown of type plate ...

Страница 63: ... entire compressed air system for function leaks and secure fastening x Clean the line filters of the brake hoses x Check the freedom of movement of the wheel bearings x Lubricate all lubrication points on the trailer x Check all screw connections on the chassis and attachment as well as the mounting points of the overrun brake mechanism to ensure they are securely fastened x Structure Check the s...

Страница 64: ...g vehicle engine apply the parking brake and remove the ignition key Empty the trailer completely before cleaning the inside Remove stones or other foreign objects from the trailer with a shovel or similar tool Cleaning During the first four weeks clean the trailer only with clear water and do not use a high pressure cleaner If the trailer is delivered in winter it must be washed immediately after...

Страница 65: ...heck the corrosion protection more frequently when using the vehicle in winter Check the vehicle and the compressed air and hydraulic lines in particular for corrosion on a regular basis Have damaged corrosion protection restored by a specialist workshop Have a specialist workshop remove any corrosion and apply corrosion protection to the affected areas 9 4 4 Lubrication Lubricants to use Lubrican...

Страница 66: ... depending on the tyre manufacturer Not all tyres are suitable for speeds 40 km h See also Equipment and technical data for the load capacity values of the individual TDMK models Use a torque wrench to tighten the wheel nuts crosswise according to the table below Thread Tightening torque max M18 x 1 5 290 Nm M20 x 1 5 380 Nm M22 x 1 5 510 Nm For more information refer to section 13 2 Typical dange...

Страница 67: ...atching wheel and rim sizes are used and deformed or modified wheels are fitted Tyres are fitted with a speed symbol and load capacity index that does not match the vehicle Tyres are stored incorrectly Environmental influences Temperature extremes Rain ice snow Oil and lubricants Some of the above tasks depend greatly on the type of use and the ambient conditions The cycles indicated above see 9 4...

Страница 68: ...of the tripped fuse Rectify the error and replace the fuse Open the bulb housing Replace the faulty bulb with a bulb of the same rating perform a function check Close the bulb housing Cylinder moves too slowly or not at all Insufficient oil in the hydraulic system Hydraulic coupling connected incorrectly Hydraulic coupling faulty Insufficient oil flow Check the oil level and top up if necessary Ch...

Страница 69: ...vering the trailer with a tarpaulin to protect it against dust etc 4 Deactivate the pneumatic hydraulic and electrical supplies to the machine Protect connections 5 Lubricate the Fliegl three way dumper see lubrication schedule 6 Thoroughly grease bare piston rods and retract them 9 6 3 Disassembly and final shutdown 1 Switch off the machine 2 Disconnect the power line from the switch cabinet or d...

Страница 70: ...nder Stopcock optional SVK connector with protective cap Hose clamp Fig 52 Hydraulic plan working hydraulics SVK connector BG3 12L Hydraulic hose NW10 12L Tipper press tipper cylinder Cardan ring Cut off valve Limit switch cable with spring Frame attachment Tipper bridge fastening Safety cable Fig 53 Detailed view of hydraulics with accessories DETAIL A ...

Страница 71: ...signation Order no 1 1 Coupling head supply 334 055 2 1 Coupling head brake 334 054 3 2 Pipe filter 310 005 011 4 1 Trailer brake valve with release valve 350 026 7 1 Compressed air tank EN 030 09 8 1 Drain valve manual 315 019 001 9 1 ALB regulator mech controlled 601 013 011 10 2 Fork joint round hole 003 6164 09 11 2 MB cylinder type 120 351 101 12 2 Fork joint long hole 003 0336 09 13 2 MB cyl...

Страница 72: ...rth Right indicator Right rear light Brake light Left rear light 1 2 3 4 5 6 7 L 54g 31 R 58R 54 58L 7 pin connector ISO DIN 1724 Yellow Blue White Green Brown Red Black The three earth wires must not be electrically connected to the trailer 12 2 Rear light model Fig 55 Rear light Item 1 L yellow left indicator Item 2 54G blue rear fog light Item 4 R green right indicator Item 5 58R brown right re...

Страница 73: ... of 81 13 Axles 13 1 Assemblies 13 1 1 Titan tandem assembly Fig 56 Titan tandem assembly 13 1 2 Gigant tandem assembly Fig 57 Gigant tandem assembly 13 1 3 Gigant Plus tandem assembly Fig 58 Gigant Plus tandem assembly 13 1 4 Tandem hydraulic suspension Fig 59 Hydraulic suspension ...

Страница 74: ...r suspension 13 2 Axle maintenance work For information on the required maintenance work for the relevant axles please contact the manufacturer of the installed axles The necessary data is provided on the type plate of the installed axles Links to maintenance manuals BPW https www bpw de service downloads html ADR http www adraxles de download FAD http www fadassali it eng manuals_e aspx The axle ...

Страница 75: ...per Appendix Fliegl Agrartechnik GmbH 84453 Mühldorf am Inn Germany 73 of 81 14 Appendix 14 1 Hydraulic connections A supply B return Supporting foot Rear panel Tip body Lock steered trailing axle Drawbar suspension ...

Страница 76: ...ength Millimetre mm 0 03937 Inch in Metre m 3 2808 Foot ft Power Kilowatt kW 1 3410 Horse power hp Pressure Kilopascal kPa 0 1450 Pounds per square inch psi Megapascal MPa 145 0377 Bar non SI bar 14 5038 Torque Newton metre Nm 0 7376 Pound foot ft lbf 8 8507 Pound inch n lbf Temperature Degrees Celsius C C x 1 8 32 Degrees Fahrenheit F Speed Metres per minute m min 3 2808 Feet per minute ft min Me...

Страница 77: ...28 Liability 12 Loading the trailer 51 Lubrication 63 M Maintenance 59 61 Misuse 18 N Notes on operation 50 O Obligations of personnel 20 Obligations of the operator 19 Operation 47 P Personal protective equipment 20 Preparation and setup 37 Q Qualification of operating personnel 20 Qualification of specialist personnel 20 R Recycling 67 Replacement parts 10 18 59 Residual risks 19 Risks when work...

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Страница 80: ...Fliegl Agrartechnik GmbH Bürgermeister Boch Str 1 D 84453 Mühldorf a Inn Tel 49 0 86 31 307 0 Fax 49 0 86 31 307 550 e Mail info fliegl com 1 023B03192 0 ...

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