PTEZ
™
Belt Trainer
Installation, Operation
and Maintenance Manual
www.flexco.com
Standard-Duty PTEZ
Heavy-Duty PTEZ
Страница 1: ...PTEZ Belt Trainer Installation Operation and Maintenance Manual www flexco com www flexco com Standard Duty PTEZ Heavy Duty PTEZ...
Страница 2: ...______ Purchased From _____________________________________________________________ Installation Date _____________________________________________________________ Serial number information can be fou...
Страница 3: ...ecklist and Testing 16 5 1 Pre Op Checklist 16 5 2 Test Run the Conveyor 16 Section 6 Maintenance 17 6 1 New Installation Inspection 17 6 2 Routine Visual Inspection 17 6 3 Routine Physical Inspection...
Страница 4: ...ny questions or problems that are not covered please visit our web site or contact our Customer Service Department Customer Service 1 800 541 8028 Visit www flexco com for other Flexco locations and p...
Страница 5: ...PT Smart PT Pro Heavy Duty PT Pro PT Max Heavy Duty PT Max Super Duty PT Max Top side mistracking No No No No No No Yes Yes Yes Return side mistracking Yes Yes Yes Yes Yes Yes Yes Yes Yes Reversing Y...
Страница 6: ...ere injury or death can result Before working Lockout Tagout the conveyor power source Clear the conveyor area where work is to take place Use Personal Protective Equipment PPE Safety eyewear Hardhats...
Страница 7: ...00 120 30 37 M of downstream influence Position the unit 20 6 1 M after the start of the mistracking Identify an opening of at least 9 225mm for Standard Duty 10 5 265mm for Heavy Duty if possible to...
Страница 8: ...tall the PTEZ The Flex Lifter has the highest safe lift rating available at 4000 lbs 1810 kg And it s versatile It can also be used to lift topside or return side belt for splicing roller replacement...
Страница 9: ...uld not be positioned closer than 20 feet 6M from the tail pulley take up pulleys or head pulley Follow all safety precautions when using a cutting torch Tools Needed Tape Measure 2 3 4 Wrenches 19mm...
Страница 10: ...to push down against the belt to remove the slack and make a mark on the bracket for the top of the belt From that mark measure up 3 and make a second mark The second mark is where the center of the...
Страница 11: ...Fig 6a 4 1 PTEZ 7 Ensure main shaft is centered on main shaft brackets equal length showing on both sides of roller Fig 7 9 Tighten all bolts install end caps on main shaft and proceed to pre op chec...
Страница 12: ...lleys or head pulley Follow all safety precautions when using a cutting torch Tools Needed Tape Measure 2 3 4 Wrenches 19mm Medium or Large Adjustable Wrench Cutting Torch Welder 2 Come Alongs 3 4 Ton...
Страница 13: ...imately 5 125mm where the trainer will be installed Remove existing idler if applicable Fig 2 NOTE If the conveyor has disc idlers replace one idler with a standard idler before and after the location...
Страница 14: ...g 6a 4 2 HD PTEZ 7 Ensure main shaft is centered on main shaft brackets equal length showing on both sides of roller Fig 7 9 Tighten all bolts install end caps on main shaft and proceed to pre op chec...
Страница 15: ...ctions Parts shown below included with PTEZHD UG items 10 To attach mounting brackets to 4 or 5 channel structure use included J bolt plates as shown customer supplied J bolt Fig 9 11 To mount to wire...
Страница 16: ...nts until air gap disappears NOTE Belt wrap around PTEZ should not exceed 10 NOTE If conveyor has disc idlers the belt may not get the full downstream tracking effect Recheck that all fasteners are ti...
Страница 17: ...5 minutes a visual inspection should be made to ensure the trainer is performing properly Make adjustments as needed 6 2 Routine Visual Inspection every 2 4 weeks A visual inspection of the PTEZ can d...
Страница 18: ...the main shaft bracket for reference when installing the new roller to ensure replaement roller is installed at the same height 3 Remove roller 4 Install new roller Confirm roller turns smoothly 5 Low...
Страница 19: ...______________ ______________________ Date ____________________ Work done by ____________________ Service Quote ____________________ Activity __________________________________________________________...
Страница 20: ...hickness Appearance Comments Location Comments Maintenance Comments Performance Comments Rate the following 1 5 1 very poor 5 very good Date roller installed Date roller inspected Estimated roller lif...
Страница 21: ...t cleaners Unit installed too close to head tail pulley or takeup Move unit 20 6 0 M away from head tail or takeup pulleys Belt corrected better in one direction than in other on reversing belts Unit...
Страница 22: ...00 1 00 TYP 1 50 4 00in 102mm 8 00in 203mm 78in 19 8mm PART NUMBER BELT WIDTH DIM A DIM B 90265 18 18 75 476mm 36 914mm 90266 24 24 75 629mm 42 1067mm 90267 30 30 75 781mm 48 1219mm 90268 36 36 75 93...
Страница 23: ...23 Section 8 CAD Drawings 8 1 CAD Drawing HD PTEZ SPECIFICATIONS BELT WIDTH ORDER NUMBER ITEM CODE 1391 72 72...
Страница 24: ...24 PTEZ Belt Trainer Section 8 CAD Drawings 8 1 CAD Drawing HD PTEZ Underground SPECIFICATIONS BELT WIDTH ORDER NUMBER ITEM CODE 1391 72 72...
Страница 25: ...List PTEZ 3 2 1 Replacement Parts Ref Description Ordering Number Item Code Wt Lbs 1 PTEZ Mounting Bracket 2 ea PTEZMB 90351 8 0 2 PTEZ Main Shaft Bracket 2 ea PTEZPB 90352 6 0 3 PTEZ Main Shaft Dust...
Страница 26: ...Parts Ref Description Ordering Number Item Code Wt Lbs 1 Mount Bracket Kit PTEZHD MBK 90803 19 0 2 Pole Bracket Kit PTEZHD PBK 90804 8 0 3 Dust Cover Kit PTEZHD DCK 90805 1 0 4 Wire Rope Bolt Kit PTE...
Страница 27: ...tented pivot tilt design for superior training action Dual sensor rollers on each side to minimize belt damage Pivot point guaranteed not or freeze up Available for topside and return side belts A bel...
Страница 28: ...ail info flexco com Visit www flexco com for other Flexco locations and products 2017 Flexible Steel Lacing Company 09 14 17 For reorder X4184 The Flexco Vision To become the leader in maximising belt...
