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NOTE: 

THE  BATTERY  BANK  MUST  BE  FULLY  CHARGED  TO  PERFORM  THIS  TEST,  AND  THE  DIVERT 

LIGHT  MUST  BE 

OFF

  LONGER THAN  10  SECONDS  AT  A  TIME.    IF  THE DIVERT  LIGHT  IS  NOT  OFF  LESS 

THAN  10  SECONDS,  COVER  SOME  OF  THE  SOLAR  PANEL(S)  WITH  A  BLANKET  OR  CARDBOARD  TO 
SLOW THE CHARGE RATE.

 

 All Flexcharge controllers are 100% tested and calibrated at the factory. 

 

 

 

a)  Connect an accurate digital voltmeter on the terminals of the battery you are charging.

 

 

b)  If you are only checking the unit, skip this step, and step "d".  

Turn the adjustment most of the  

way towards "+".  The dot in the case near the adjustment is the factory setting of 2.375V per cell

.   

Continued…

 

 

c)  Watch the voltmeter for the highest voltage you wish the batteries to charge to.  

 

 

d)  SLOWLY turn the adjustment towards "- " until the DIVERT indicator comes ON (steady red 
or orange).

 

 

e)    Allow  the  controller  to  cycle  a  few  times  while  watching  the  voltmeter,  and  fine  tuning  the 

adjustment  for  the  exact  upper  switch  voltage  you  desire.   

Remember  the  controller  will 

switch ON and OFF (Charge to Divert then back to Charge) while you are performing this test, 
and  if  it  is  switching  too  fast  your  voltmeter  readings  will  be  inaccurate  which  could  cause 
you to set the controller at the wrong voltage.

 

  

Easier Calibration Method 

Note:

 The peak voltage setting on the NC25A is set to 2.375V per cell (14.25V for 12V systems only) at 

the  factory.    This  voltage  setting  is  ideal  for  sealed  gel  batteries  that  recommend  a  14.10V  constant 
voltage setting (see the charge process graph).  The factory setting will also work with vented lead acid 
and  AGM  batteries,  however  setting  the  peak  voltage  at  14.35V  will  give  the  batteries  a  more  active 
charge.   You may use the method described in step  6, or an easier  way may  be to start  your engine, 
and  allow  the  engine  alternator  to charge  your  batteries  up  to about 14.4  volts.   Then  simply  turn  the 
adjustment on the NC25A towards "+" until the DIVERT light turns OFF then slowly turn it back until the 
DIVERT light comes ON.  The NC25 will now regulate the battery voltage at the same voltage as your 
engine alternator, which is usually about 14.4V  

 

Coat the battery's terminals with battery terminal grease to prevent future problems caused by 
corrosion.

 

 

NC25A  controllers  are  available  for  12,  24,  36,  48  volt  systems  with charging  capacities  of,  60  &  100 
amperes.  Special order units with 60 ampere up to 2000 ampere charging capacities. 

For more information call your dealer or 

Flexcharge

TM USA at 231-547-9430    

Visit our Web Site

www.flexcharge.com

 

 

Description of Multi Function Indicator Operation

 

Indicator Function Description 

Charge Indicator 

Not Used

 

Charge Indicator 

Used

 

Charging 

(Battery Voltage Is Above 11V) 

 

none 

 

STEADY Green 

Charging 

(Battery Voltage Is Below 11V) 

 

FLASHING Red 

 

FLASHING- Green to Orange 

Not Charging 

(Battery Voltage Is Below 11V) 

 

RAPID FLASHING Red 

 

RAPID FLASHING Red 

Charge Divert  

     

STEADY Red 

STEADY Orange 

Not Charging 

(Charging Source is NOT Making Power & 
Battery is Above 11V)  

 

none 

 

none 

 

Содержание NC25A-12

Страница 1: ...8 MODEL NC25A 12 24 36 48 Ultra High Efficiency 25 Ampere Alternative Energy Battery Charge Controller For GEL AGM and Flooded Cell Lead Acid Batteries Not for Lithium Batteries SES Flexcharge USA 121...

Страница 2: ...Of Contents 3 Features 4 Controls and Indicators 5 Installation Instructions 7 Indicator Functional Description 8 Flexcharge Energy State Charge Method ESCM 9 Operating Characteristics Wire Selection...

Страница 3: ...NS PUMPS etc PEAK CHARGE VOLTAGE ADJUSTMENT WITH A RANGE OF 13 8V TO 15 9V Multiply by 2 3 or 4 to determine voltages for 24V 36V or 48V versions CHARGES WITH THE SAME HIGH ACCURACY VOLTAGE SENSING TH...

Страница 4: ...er Technical Questions Warranty info etc 231 547 9430 System Voltage 12 12V 24 24V 36 36V etc Charging Input Connect the Positive Wire from the Charging Source here Controller Output to Battery Connec...

Страница 5: ...r red wire IMPROTANT When installing the terminals on to the sense wires for connection to the battery crimp then solder the terminals to the wire Make absolutely sure these wires make very good elect...

Страница 6: ...cessary to use the Charge Indicator Light If you wish to use it connect the CHARGE INDICATOR TERMINAL on the controller s terminal block to one of the charging source s diodes at the source end For ex...

Страница 7: ...ge setting is ideal for sealed gel batteries that recommend a 14 10V constant voltage setting see the charge process graph The factory setting will also work with vented lead acid and AGM batteries ho...

Страница 8: ...require less watering maintenance and hold a better charge As charging begins the controller allows full charging current to pass directly to the battery When the battery voltage rises slightly above...

Страница 9: ...oltage inputs This will reduce the amperage input of the panels to the batteries HOOKUP WIRE SIZE CHART This chart provides the minimum wire size to minimize power loss Larger wires would are always b...

Страница 10: ...panels On multiple panel arrays blocking diodes should be used especially on unattended remote systems to guard against a failed panel Because they are glass covered a stray falling branch hailstones...

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Страница 21: ...r a good connection These wires are the only way the controller can determine battery voltage and control charging A poor connection here could cause SERIOUS DAMAGE to your battery bank and other elec...

Страница 22: ...7 00 8 00 9 00 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Consumed Power Watts Efficiency Charge Current Amperes NC25A Charging Efficiency Power Consumption NC25A Charging Efficiency Charging Po...

Страница 23: ...cycle type For portable systems the gel cell and AGM lead acid types are good Wet Ni Cad batteries are also good but expensive and need special considerations in the system design When considering yo...

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