Spacer
Top Angle
Lock
Bolt
Bolt
Square Tube
Angle
Bracket
Clip-on Nut
(From the top of the
passenger side of the
radiator.)
Overflow
Tank
Bracket
Lock
Washer
Diagram A
Ø
Ø
Prior to fan installation
1. Remove fan, fan clutch, shroud, and radiator overflow tank. Replace the bolts to the water pump pulley. Rotate the water
pump pulley to verify clearance of bolts to waterpump housing.
Note: Save the screws and clip-on nuts from the top of the radiator channel and from the shroud.
Installation Instructions
Overflow tank and bracket installation
2. Remove the clip-on nut from the top of the passenger side
radiator channel. Place the clip-on nut on the bottom of
the drivers side radiator channel. Use the original screws
to mount the overflow tank bracket to the radiator. (see
Diagram A)
3. Remove the 2 clip-on nuts from the original fan shroud,
attach them to the holes on the overflow tank bracket
provided in the kit. Use the original screws holding the
overflow tank to the original shroud to attach the overflow
tank to the new bracket. (see Diagram A)
175 Electric fan mounting instructions
4. Loosely fasten angle brackets to the ends of the square
tubing on the temperature sensor side of the shroud. (see
Diagram A) Hook the fan unit to the top of the radiator
channel. (see Diagram B)
5. Position the fan unit between the overflow tank and the
passenger side radiator tank.
6. Push the bottom of the fan unit towards the lower radiator
channel, while holding the fan unit to the radiator hook one
end of the angle bracket to the radiator and pass the lock
washer and bolt through the angle bracket and spacer,
fastening it to the square tubing. Push the fan unit towards the
radiator and tighten the bolts until snug. (see Diagram B)
7. Tighten upper bracket bolts, check to see that the fan unit is secure.
8. See wiring instructions on back page.
POSITION CAPILLARY TUBE
This temperature sensor sends engine coolant data to the
temperature control for more efficient cooling of your vehicle.
The temperature sensor needs to be carefully placed through the radiator core to
detect engine coolant temperature.
1. Locate your radiator inlet hose; one of two large hoses that attach to the radiator. The inlet hose from the engine should
be mounted higher than the other hose. Release the clip holding the thin capillary tube. Mount the fan so you can reach
the inlet hose with the temperature probe. Be careful not to kink or pinch the capillary tube.
2. With a small Phillips style screwdriver, gently separate the cooling fins on the radiator near the inlet hose. You will gently
push the screwdriver through the radiator to create a hole for the temperature sensor to rest. Move only the thin fins, do
not
disturb the thicker tubes which carry the coolant through the radiator.
3. Remove the protective cap and gently push the temperature sensor through the hole. The temperature sensor should fit
snug in the core.
4. After placing the sensor, replace the plastic cap. It is important to replace the cap to prevent the tube from pulling out of
the radiator. The cap also insulates the sensor from cool air passing though the grill.
5. Gently coil the extra capillary tube and place it out the way of moving objects. Be careful no to kink the tube. If you must
put a bend in the tube, bend the tube around a pen or small bolt to prevent pinching the tube.
Completed Installation
Diagram B
Lower
Channel
Upper
Channel
Black Magic
Black Magic
Black Magic
Black Magic
Black Magic
175
for the FORD MUSTANG 5.0 (1986-1993)
rev. 06-21-05 part no. 99970 Page 1
