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5

 

1.4

SAFETY ASPECTS

 

The Firetron 1000 portable flue gas monitor is a safety Class 2 instrument.

1.

Before switching on the apparatus make sure that the power supply is suitable for the instru-
ment.

2.

The main power plug shall only be inserted in a socket outlet provided with a protective earth
contact. The protective action must not be negated by the use of an extension cord without a pro-
tective conductor.

 

3.

WARNING! Any interruption of the protective conductor inside or outside the instrument
or disconnection of the protective earth terminal is likely to make the apparatus danger-
ous. Intentional interruption is prohibited. 

 

4.

When the apparatus is connected to its supply, terminals may be live, and the opening of covers
or removal of parts (except those to which access can be gained by hand) is likely to expose live
parts.

5.

Any adjustment, maintenance and repair of the opened apparatus under voltage shall be avoided
as far as possible and, if inevitable, shall be carried out only by a skilled person who is aware of
the hazard involved.

6.

Make sure that only fuses with the required rated current and of the specified type are used for
replacement. The use of makeshift fuses and the short-circuiting of fuse holders are prohibited.

7.

Whenever it is likely that the protection has been impaired, the apparatus shall be made inopera-
tive and be secured against any unintended operation.

The protection is likely to be impaired if, for example, the apparatus:

- shows visible damage

- fails to perform the intended measurements

- has been subjected to prolonged storage under unfavorable conditions

- has been subjected to severe transport stresses.

 

CAUTION: Due caution should be exercised when installing, operating and servicing this
equipment.   Attention is drawn to the following safety points: 

POWER:

 

 Ensure that main supplies are isolated when making access to the equipment for mainte-

nance or servicing purposes. Read the instructions carefully to ensure correct connection of all
mains, signal leads and probe connections.

 

EYE PROTECTION:

 

 Eyes and face should be suitably protected by goggles when looking into hot

furnaces.  Precautions should also be taken when removing instruments from pressurized ducts.

 

PROTECTIVE CLOTHING:

 

 When working in the vicinity of hot boilers and furnaces protective

clothing should be worn at all times, particularly protection of the hands.

 

CAUTION: FAULT FINDING: The instrument must be fully isolated from the power sup-
ply before internal, electrical maintenance or servicing work, and should only be under-
taken by a suitably authorized/qualified engineer.

 

STATIC DISCHARGE

 

Under certain boiler conditions a high static charge may build up. With non conductive stack entry
points the normal procedure to avoid damage to the instrument or person, is to make a connection
from the probe extension to ground /earth before inserting into stack. With conductive (metallic)
entry points the metal surround should be grounded.

Содержание FIRETRON 1000 Series

Страница 1: ...IPTION 11 3 1 MAIN MENU 11 3 2 MAKING GAS MEASUREMENT 12 3 3 RECALIBRATE 14 3 4 SETUP 14 3 5 DIAGNOSTICS 21 3 6 MANUAL CALIBRATION 24 3 7 DRAFT READING 26 3 8 DATA LOG 27 3 9 PURGE PUMP OFF 28 4 0 OUT...

Страница 2: ...E DRAFT SENSOR 40 6 7 REPLACING GAS SENSORS 40 7 0 SYSTEM DIAGNOSTICS 41 7 1 STATUS LEDS 41 7 2 DIAGNOSTIC MENU 41 8 0 MODEM SUPPORT 42 8 1 MODEM COMMUNICATIONS FOR REMOTE CONFIGURATION 42 8 2 FUNCTIO...

Страница 3: ...rochemical Cell Flue Gas Temp Type K Thermocouple Ambient Temp Solid State Sensor Draft Pressure Transducer Calibration Check Program 3 minute zero calibration check on all cells O2 check 20 9 Special...

Страница 4: ...termittent Gas Tubing Silicon rubber hose Case Medium density blended polyethylene Weight 5 3Kg 11 2 lbs analyzer only 133 2 lbs case and accessories Dimensions 453mm W x 120 mm D x 245 mm H 20 mm Sta...

Страница 5: ...y unintended operation The protection is likely to be impaired if for example the apparatus shows visible damage fails to perform the intended measurements has been subjected to prolonged storage unde...

Страница 6: ...ulated from appropriate cells via computed calculation Flue gas and ambient temperature measurement are standard The Firetron 1000 is not intended to be used as a continuous gas monitor The carrying c...

Страница 7: ...Section 2 2 9 Check the water container is secure air leaks will result if loose resulting in incorrect read ings To remove or empty the water container pull the bottom of the container out from the...

Страница 8: ...ay be operated on either the internal batteries or direct from the power supply Two re chargeable 6V 4 ampere hour batteries are fitted within the case A half charge can be achieved in 3 4 hours The i...

Страница 9: ...inated check for faults at the diagnostics FAULT MENU 2 5 QUICK START PROCEDURE The operator may require to have the instrument functional immediately to read gas readings The following procedure will...

Страница 10: ...in contact with the main stream of the gas flow The thermocouple measurement reading may assist in determining the best position Avoid the infiltration of air at the sampling point Static Discharge re...

Страница 11: ...detailed explanations about the information pre sented on screen Unit The unique identification number of the instrument which applies to the measurement of gases in a particular location Any number b...

Страница 12: ...ed NOTE Gas concentration measurements will only be shown for gases where the cell is fitted To make a Gas measurement reading press GO Example FT1200 1 O2 CO FT1200 2A O2 SO2 FT1300 1 O2 CO NO Measur...

Страница 13: ...indicates the inefficiency of the burners and is displayed as a percentage Excess Air This indicates the amount of air not being burnt in the process This calculation is per formed by the instrument...

Страница 14: ...zero calibration cycle records the voltage outputs of the cells as exposed to fresh air The cell zero values are displayed under DIAGNOSTICS CELL ZEROS or may be printed out using the DIAGNOSTICS REP...

Страница 15: ...ing the O2 factor NOx Factor The concentration of NOx is determined according to which sensors are fitted i e NO and NO2 NOTE The NO2 cell is NOT available on the 1000 Series line If required see Fire...

Страница 16: ...tomatically The Timeout period is user selectable On Off This will enable the backlight permanently On or Off NOTE Selecting Backlight Status to either ON or Automatic with a high Backlight Timeout pe...

Страница 17: ...here a CO2 sensor is fitted to the instrument a direct gas measurement is made in place of the calculated method CO2 CO2 max X 20 9 O2 20 9 where CO2 is the calculated value in O2 is the measured oxyg...

Страница 18: ...ck T_ ambient CO2 where K1 253 x C Qgr C carbon by weight in fuel Qgr gross calorific value of fuel in KJ kg Loss due to Hydrogen and Water loss K2 1185 2 T_ambient T_stack where K2 2 1 wt H2O 9 x wt...

Страница 19: ...bration The menu is password protected to prevent unauthorized actions resulting in the need for a complete sensor re calibration Replacing a Gas Sensor When the life of a sensor has expired and requi...

Страница 20: ...is to pre vent unauthorized adjustment of instrument settings The Firetron 1000 password is factory set at 417 Simply enter the old password i e 417 by holding down the up arrow key until the number i...

Страница 21: ...t values may cause problems when the instrument is used with a PC Baud Rate 1200 19200 Parity No Odd Even Data Bits 7 8 Stop Bits 1 2 3 5 DIAGNOSTICS The Diagnostics menu provides analysis of system p...

Страница 22: ...cleared from within the menu NOTE The count must be set to zero whenever a sensor is replaced System This provides a system overview of the instrument Version No Indicates the version of software inst...

Страница 23: ...e capability of the individual cells i e CO 0 2000 ppm Gains This indicates the working gain settings for the individual cells System Faults This indicates any faults that the system will detect autom...

Страница 24: ...which may result in a reduction in perfor mance of the instrument Refer to Section 6 2 Manual Calibration Ambient Temperature Temp Calibration of the Temperature sensor This is normally factory set an...

Страница 25: ...tion refer to Section 6 6 Calibrating the Draft Sensor Draft Span The Draft Sensor is standard on the Firetron 1000 Series A Draft Span calibration involves the use of a monometer and squeeze bulb Ref...

Страница 26: ...AFT READING The Draft Reading indicates the internal stack pressure in water gauge column inches of water in the column or hPa The figure represents a differential pressure between the stack pressure...

Страница 27: ...is pressed in Gas Readings Display NOTE The AUTOLOG key does not appear in Gas Readings Display until Auto Data Logging is selected Once the Auto Log is initiated the Firetron 1000 will place a log re...

Страница 28: ...may be output to the optional RS232 port The output is in ascii text to provide a hard copy report to a serial printer with XON OFF pro tocol or to a computer running t he Firetron CAPTURE Program The...

Страница 29: ...ndoning changes F4 NEXT Moves between HEADER FOOTER displays 4 2 PRINTER READ OUT Three line headers and two line footers may be customer defined Each line can support up to 24 characters Entries are...

Страница 30: ...log memory If the serial printer has only a small internal buffer it may overflow and the number of printouts may be limited If the requirement is for multiple printouts and the buffer is insufficient...

Страница 31: ...fficiency Excess Air Percent Water O2 Normalization Factor 4 4 SERIAL PORT NOTE The Serial Port on the Firetron 1000 must be set for 9600 baud no parity eight bits one stop bit NOTE Failure to enter t...

Страница 32: ...ogram is designed to work with LOTUS 1 2 3 Release 3 Quattro Pro and Microsoft Excel but should work with any spreadsheet package which can read in dBASE III type dbf data files The Fireye Firetron CA...

Страница 33: ...2 Pin 2 Pin 3 Pin 3 Pin 5 Pin 7 HOST COMPUTER To communicate between the Firetron 1000 and a host computer for using the CAPTURE program or other applications the following connections are required Se...

Страница 34: ...ER CLEANING AND REPLACEMENT The particulate filter located at one end of the instrument should be replaced when it has visible signs of contamination Unclip the filter and unplug when replacing check...

Страница 35: ...ssary to clean and dry the pump out Care should be taken when dismantling the pump diaphragm not to damage the surfaces and replace them in the same order See illustration below To dismantle the pump...

Страница 36: ...cted from the main power supply 5 5 BATTERY CHARGING REPLACEMENT The Firetron 1000 can operate for up to 8 hours continuously depending upon which facilities are being used After this time period has...

Страница 37: ...used when operating with hazardous gases Fireye Inc accepts no responsibility for damage to the instrument or injury to the person while fol lowing procedures nor will the company accept liability for...

Страница 38: ...menu NOTE Cell zeros should be virtually 0 0V offset should be less than 20mV except the Oxygen sensor span value which should be around 1 6V to 2 0V 6 4 SUGGESTED METHOD FOR SPAN CALIBRATION The indi...

Страница 39: ...nt enables the pressure at the gas inlet on the Firetron 1000 to be controlled 6 5 CALIBRATION USING A FLOWMETER not supplied As an alternative indication of gas overflow the beaker in the Section 6 4...

Страница 40: ...for a calibration pressure to be applied to the probe inlet This is done in the factory as illustrated below 6 Dial in the calibration pressure Press Enter Press Cal when ready 6 7 REPLACING GAS SENS...

Страница 41: ...instrument battery is being charged 7 2 DIAGNOSTIC MENU The Diagnostics menu provides analysis of system performance with reference to individual cells filters etc Cell EMFs This is maintenance inform...

Страница 42: ...patible modem connected to its COM1 serial port see next page for connection details It must be running the latest version of the Firetron 1000 monitor software The Firetron 1000 must be from the seri...

Страница 43: ...param eters can be downloaded and saved to disk There is currently no facility for uploading instrument readings or for directly controlling the instru ment However modem control will be added to the...

Страница 44: ...01 828 Description Part No O2 Cell 703 238 CO Cell 703 236 NO Cell FT1300 1 only 703 239 SO2 Cell FT1200 2A only 703 241 Draft Sensor 405 405 Description Part No Carrying Case 703 181 Description Part...

Страница 45: ...ry may be captured and placed in a dBASE III type record file NOTE The Firetron 1000 data log memory is NOT erased once the data is captured This must be done from the instrument itself Capturing Cont...

Страница 46: ...e output file The following table gives an example of the data as sent from the Firetron 1000 including a descrip tion of the field NOTE The gas readings are NOT adjusted for wet dry analysis or O2 no...

Страница 47: ...0 T_GAS Numeric 6 0 CO Numeric 6 0 O2 Numeric 6 2 NO Numeric 6 0 FT1300 1 Only CO2 Numeric 6 2 NOx Numeric 6 0 FT1300 1 Only EFF Numeric 6 1 XS_AIR Numeric 6 1 WATER Numeric 6 1 NORM_VAL Numeric 6 1 A...

Страница 48: ...the following options 1 CAPTURE data from instrument data log memory 2 CAPTURE continuous data 7 Enter the number of the option you require 8 The program will then prompt for a file name this will be...

Страница 49: ...nths Fireye s manufacturing plant in Derry New Hampshire has a complete facility to service this need Fireye also stocks a variety of common spare parts should your unit need repair 11 1 RETURN PROCED...

Страница 50: ...50 FIREYE 3 Manchester Rd Derry NH 03038 USA http www fireye com FT 1000 NOV 1998...

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