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Chapter 4: Diagnostics and Troubleshooting

4-15

The rejector does not function

1.

Is the rejector activated? Verify the Rejector Status Function is
enabled.

2.

If you hear a clicking sound, but the rejector does not activate,
the air pressure is not turned on. Turn on air pressure to the
rejector.

3.

Check the cable between the rejector and the inspection units
for broken or frayed wires. If damaged, contact your Service
Department.

4.

The rejector Pulse Width function may need adjustment.
Contact IDC Customer Support for assistance.

All containers are rejected

1.

The ﬁll level calibration is incorrect and all containers are regis-
tering as rejects. Contact your Service Department.

2.

If system uses multiple container types, is the correct container
type selected?

The rejector is operating erratically

1.

Is sufﬁcient oil getting to the rejector? Check the oil level in the
oiler (on some models only).

2.

The air supply may be erratic. Verify the air pressure is in the
proper operational range for the rejector.

3.

Check to see if the cylinder is binding by shutting of the air
pressure to the rejector and moving the rejector in and out by
hand. If it is binding, contact your Service Department.

4.

Check the cable between the rejector and the inspection units
for broken or frayed wires. If damaged, contact your Service
Department.

5.

Pass reject test container through the inspector and observe the
time delay synchronization. The rejector pad's centerline
should contact the container’s centerline at the point of impact.
If not, contact your Service Department.

6.

The rejector Pulse Width function may need adjustment.
Contact IDC Customer Support for assistance.

Industrial Dynamics Company, Ltd. Document 40274-0600

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Содержание ft-70

Страница 1: ...FT 70 and FT 75 Operation Guide 40274 0600...

Страница 2: ...FT 70 and FT 75 Operation Guide Document 40274 0600 Fill Level Inspectors...

Страница 3: ...trial Dynamics Company Ltd Filtec and Industrial Dynamics are registered trademarks of Industrial Dynamics Company Ltd All other trademarks are the property of their respective owners Contact Informat...

Страница 4: ...ontainer Detection 1 7 Down Container Detection 1 7 Label Inspection 1 7 Reject Sorting 1 7 Serial Interface 1 7 Programmable Logic Controller Interface PLC 1 7 Chapter 2 Operating Your FT 70 75 Start...

Страница 5: ...3 15 Chapter 4 Diagnostics and Troubleshooting Diagnostic Errors 4 3 Diagnostic Error Codes Listing 4 3 Diagnostic Error Codes Descriptions 4 6 Error Number 2 4 6 Error Number 5 4 6 Error Number 6 4...

Страница 6: ...d 4 13 The display does not respond when keys are pressed 4 13 The display shows a blinking cursor and the beacon is on 4 13 There is no display and the beacon is off 4 14 The display is garbled or op...

Страница 7: ...de VI Industrial Dynamics Company Ltd Document 40274 0600 Bottle Sensors 5 5 The FT 70 75 Housing 5 6 Pressure Regulator and Air Filter 5 6 External Wiring 5 6 Replacing the Rejector Pad 5 6 Servicing...

Страница 8: ...s levels of radio active material using this equipment is externally through excessive exposure to a radiation source outside the body There are no by products that can be ingested into the body The F...

Страница 9: ...calibrated against an air ionization chamber survey meter whose response was corrected against an Americium 241 test source 2 Interlock Electronic Shutter closed The radiation levels are not measurabl...

Страница 10: ...STR IA L DYNAM IC S To rran ce Califo rn ia USA M ODEL FT 7 0 FI LL LE VE L IN SP EC TO R 4 3 5 1 2 36906 X FACTORY ADJUSTMENT ONLY DO NOT REMOVE INDUSTRIAL DYNAMICS CO TORRANCE CA U S A ENABLED 24VDC...

Страница 11: ...es X RAY GAUGE 45 KV 50 A with 2 015 inch BeKu Filters Figure 2 FT 70 75 Radiation Pro le Schematic 4 TO 7 5 1 1 2 3 3 4 4 5 5 6 6 7 7 8 8 No Description No Description 1 Inspection Head 5 5 cm Isodis...

Страница 12: ...Radiological Safety Information Industrial Dynamics Company Ltd Document 40274 0600 XI Figure 3 FT 70 75 Certi cate of x ray output measurement...

Страница 13: ...FT 70 75 Fill Level Inspectors Operator s Guide XII Industrial Dynamics Company Ltd Document 40274 0600...

Страница 14: ...al System Features 1 6 High Cap Bulged Can Detection 1 6 Missing Cap Missing Lid Detection 1 6 Dud Detection 1 6 Low Foam Detection 1 7 Foil Seal Detection 1 7 Smashed Container Detection 1 7 Down Can...

Страница 15: ...FT 70 75 Fill Level Inspectors Operator s Guide 1 2 Industrial Dynamics Company Ltd Document 40274 0600...

Страница 16: ...des high speed over ll or under ll not concurrent ll level container inspection The FT 75 provides high speed concurrent over ll and under ll ll level container inspection Additional inspection option...

Страница 17: ...then compared against a Master Container Pro le Figure 1 2 Scanning the container To allow for slight variances in the ll level an Under ll Threshold and Over ll Threshold are determined both for the...

Страница 18: ...e FT 70 75 uses a high resolution encoder coupled directly to the conveyor drive sprocket The encoder sends timing pulses to the FT 70 75 which uses the pulses to determine the container s position as...

Страница 19: ...ject Sorting Servotec only External Reject Control Serial Controller Interface Modbus or IDC Protocols Programmable Logic Controller Interface PLC Note If you are unsure which options your unit contai...

Страница 20: ...container label con gu ration optical sensor arrays are used to detect the presence of a label or labels including barcode veri cation Reject Sorting This option allows the FT 70 75 to classify the va...

Страница 21: ...FT 70 75 Fill Level Inspectors Operator s Guide 1 8 Industrial Dynamics Company Ltd Document 40274 0600...

Страница 22: ...ils 2 7 Adjusting the Centerline Trigger Bracket Height 2 7 Adjusting Optional Sensors and Sensor Brackets 2 8 Aligning the Missing Cap Sensor 2 9 Aligning the High Cap Sensor 2 11 Aligning the Smashe...

Страница 23: ...FT 70 75 Fill Level Inspectors Operator s Guide 2 2 Industrial Dynamics Company Ltd Document 40274 0600...

Страница 24: ...n installed the switch is located on this box If the External Junction Box is not installed and the main power switch is not readily discernible contact your plant service personnel for assistance Fig...

Страница 25: ...diately shuts off so that no x rays are generated and it also deactivates the X ray Status Function in the system software If you turn the Safety Interlock Switch off you must perform the following pr...

Страница 26: ...Type to be Inspected Before you can select a particular container type the parameters for that container type must be programmed into the FT 70 75 This should have been done by your Service Departmen...

Страница 27: ...low the new setting about 20 ticks and then back up until the Head Height Counter indicates you have reached the correct height This will eliminated any backlash in the raising mechanism 3 Tighten the...

Страница 28: ...ould be 1 Loosen the Centerline Trigger Bracket Height Lock See Figure 2 3 on page 2 6 2 There is a Height Adjustment Scale located on the side of the Inspection Tunnel that you will use to measure th...

Страница 29: ...rtment should indicate whether or not you will need to make these adjustment and what the adjustment should be If your Service Department has not indicated the correct settings for the sensors use the...

Страница 30: ...aligned properly For more infor mation see Adjusting the Centerline Trigger Bracket Height on page 2 7 1 Turn off the Safety Interlock Switch For more information see The Safety Interlock Switch on p...

Страница 31: ...lower jam nut to secure the sensor positioning 6 If you will not be performing further alignment procedures reactivate the X ray Generator For more information see The Safety Interlock Switch on page...

Страница 32: ...igh Cap Sensor 6 1 2 3 4 5 8 7 No Description 1 Sensor Emitter 2 Height Adjustment Lock 3 Container Cap 4 Sensor beam 5 Sensor Receiver 6 Container Travel 7 Distance between Container Cap and Sensor B...

Страница 33: ...ealed production container under the downstream sensor mounting bracket 3 Loosen the downstream sensor mounting bracket adjustment knob and adjust the sensor so that it is 1mm above the container cap...

Страница 34: ...ned properly For more information see Adjusting the Centerline Trigger Bracket Height on page 2 7 1 Turn off the Safety Interlock Switch For more information see The Safety Interlock Switch on page 2...

Страница 35: ...bottle 1mm 2 mm below the point where the container is smashed Note If you do not have enough adjustment range to position the sensor correctly reposition the sensor receiver and emitter in the brack...

Страница 36: ...osen the Centerline Bracket Height Lock and using the Centerline Sensor Bracket Height Crank raise the bracket all the way 3 Center a properly lled and capped production container in the inspection tu...

Страница 37: ...oint should also be low enough to contact the trigger beam if a cap is missing 5 Tighten the height locking handle to secure the trigger beam positioning 6 If you will not be performing further alignm...

Страница 38: ...rline Trigger Bracket Height on page 2 7 1 Turn off the Safety Interlock Switch For more information see The Safety Interlock Switch on page 2 4 2 Loosen the bottom jam nut on the Missing Lid Sensor 3...

Страница 39: ...re the sensor positioning 6 If you will not be performing further alignment procedures reactivate the X ray Generator For more information see The Safety Interlock Switch on page 2 4 Description Lid T...

Страница 40: ...ulged Lid Sensor 6 1 2 3 4 5 8 7 No Description 1 Sensor Emitter 2 Height Adjustment Lock 3 Container Lid 4 Sensor Beam 5 Sensor Receiver 6 Container Travel 7 Distance between Container Lid and Sensor...

Страница 41: ...k Switch on page 2 4 2 Center a properly lled and sealed production container under the downstream sensor mounting bracket 3 Loosen the downstream sensor mounting bracket adjustment knob and adjust th...

Страница 42: ...h on page 2 4 2 The mounting brackets themselves are not adjustable however the sensor height can be adjusted by positioning it in the proper mounting hole within the block The proper mounting hole po...

Страница 43: ...he Safety Interlock Switch on page 2 4 2 Loosen the Centerline Trigger Bracket Height Lock and using the Centerline Trigger Bracket Height Crank raise the bracket all the way 1 3 5 4 7 6 8 2 7 6 9 No...

Страница 44: ...Beam contacts the container at the widest part of the lid or if the container is oriented upside down so the beam contacts the container as shown in Figure 2 11 5 Tighten the height locking handle to...

Страница 45: ...FT 70 75 Fill Level Inspectors Operator s Guide 2 24 Industrial Dynamics Company Ltd Document 40274 0600...

Страница 46: ...The Function Keys 3 4 The Arrow Keys 3 4 Software Functions List 3 5 Software Function Descriptions 3 8 Fill Level Functions Group 3 8 Container Finish Functions Group 3 10 Counters Functions Group 3...

Страница 47: ...FT 70 75 Fill Level Inspectors Operator s Guide 3 2 Industrial Dynamics Company Ltd Document 40274 0600...

Страница 48: ...keys and a two line LCD Liquid Crystal Display capable of displaying 24 characters per line A remote hand held control is also available The Remote Control Panel detaches from the FT 70 75 thereby all...

Страница 49: ...ted access to each function group The Function Keys Pressing a function key displays the rst available function in that group Repeatedly pressing the same function key scrolls through the list of avai...

Страница 50: ...articular software function Operating Functions allow you to change software function values parameters Using the Arrow Keys allows you to change a value clear an error or turn a function on or off Th...

Страница 51: ...Height 0 999 Ticks 500 Ticks X ray Counts1 0 65 000 pulses Updating Constantly Updating Rejects Only Updating Constantly Current X ray Counts2 0 65 000 pulses Finishing Key 2 High Cap Bulged Lid Stat...

Страница 52: ...Dud Rejects 0 99 999 999 Total Low Dud 0 99 999 999 Total High Dud 0 99 999 999 Total Missing Frnt Back Label 0 99 999 999 Total External Reject 0 99 999 999 Reset All Counters Execute Rejector Key 4...

Страница 53: ...he X ray Source Status on The generator will take approximately 5 seconds to reach full power and begin generating of x rays Underfill Reject Status This function activates or deactivates the rejectio...

Страница 54: ...pen for a maximum of minutes When 5 minutes is exceeded the setting automati cally reverts to Auto Target Head Height Displays the head height setting for the current container type This setting and t...

Страница 55: ...atus Activates or deactivates Diameter Missing Cap detection Diameter Missing Cap detection is based on the difference between the diameter of the container without a cap and diameter of the container...

Страница 56: ...The counter automatically resets at 99 999 999 Total Rejects The total number of rejected containers The counter automatically resets at 99 999 999 Total Rejects is the sum of the rejections from all...

Страница 57: ...ng caps This counter is separate from and not included in the Total Missing Cap counter The counter automatically resets at 99 999 999 Total Missing Front Back Labels The total number of bottles that...

Страница 58: ...e actual rejection is disabled all counters and alarms continue to accumulate Fire Rejector On Demand Fires the rejector manually This function is used to test the rejector mechanism or to manually ac...

Страница 59: ...AINER TYPE appears 2 Press the Arrow Key until the desired container type appears Last Reject Detected The type of failure that caused the most recent reject container The failure classi cation can be...

Страница 60: ...inutes To calculate cph use the following formula Diagnostics Function Group Displays the current diagnostic error Clearing the error stops the Signal Beacon from ashing and the Remote Alarm PLC outpu...

Страница 61: ...FT 70 75 Fill Level Inspectors Operator s Guide 3 16 Industrial Dynamics Company Ltd Document 40274 0600...

Страница 62: ...7 Error Number 22 4 7 Error Number 23 4 7 Error Number 24 4 7 Error Number 25 4 7 Error Number 27 4 8 Error Numbers 28 4 8 Error Number 33 4 8 Error Number 34 4 8 Error Number 46 4 8 Error Number 47 4...

Страница 63: ...play does not respond when keys are pressed 4 13 The display shows a blinking cursor and the beacon is on 4 13 There is no display and the beacon is off 4 14 The display is garbled or operates erratic...

Страница 64: ...type some of these errors may not apply to your FT 70 75 For more information see Diagnostic Error Codes Descriptions on page 4 6 0 No Diagnostic Error 2 Rejector Status Is Off 5 Consecutive Reject Qu...

Страница 65: ...t Queue Count 58 Abnormally Large Container Detected 61 Reject Delay Position Error 64 Label look distance is too short 66 Fill Level Reject Detection is Turned Off During Inspection 67 Diameter Missi...

Страница 66: ...3 Possible sliding container or bulged end Missed leading reference 114 Possible sliding container or bulged end Missed trailing reference 116 Dud reference point less than 3 4 calibrated reference di...

Страница 67: ...calibration caused a missed pulse Report this error to your Service Department Error Number 10 This error occurs when the number of consecutively rejected containers exceeds the limit set in the Conse...

Страница 68: ...ot sensing containers The x ray count pattern indicates containers are passing through the X ray beam however no trigger signal is received Report this error to your Service Department Error Numbers 1...

Страница 69: ...ort this error to your Service Department Error Number 46 The number of containers in the Consecutive External Reject Alarm was exceeded This is a high priority error condition and will cause the Warn...

Страница 70: ...artment Error Number 51 A container passed without any encoder pulses This can be caused by blocking the trigger with the line stopped encoder failure trigger re ections line jams This error condition...

Страница 71: ...condition Error Number 67 The number of containers in the Consecutive Diameter Missing Cap Reject Alarm was exceeded This is a high priority error condition and will cause the Warning Beacon to ash i...

Страница 72: ...The baud rate may be set incorrectly If this error persists report this error to your Service Department Error Number 119 This error indicates a host or Modbus serial parity error occurred If this err...

Страница 73: ...25 X ray Generator failure detected during warm up cycle and the generator will not activate Report this error to your Service Department Error Number 126 X ray generator is warming up for 3 minutes T...

Страница 74: ...ternal power switch is an integrated switch circuit breaker When the breaker is tripped the power switch turns off If you are certain power is reaching the FT 70 75 however the unit will not power up...

Страница 75: ...pect and clean the lenses Use a cotton swab and isopropyl alcohol to clean the lense If the lense is scratched chipped cracked or discolored replace it 2 If the rejector timing is erratic and you are...

Страница 76: ...lected The rejector is operating erratically 1 Is suf cient oil getting to the rejector Check the oil level in the oiler on some models only 2 The air supply may be erratic Verify the air pressure is...

Страница 77: ...ins extended 1 Is suf cient oil getting to the rejector Check the oil level in the oiler on some models only 2 Turn the FT 70 75 s power off If the rejector remains extended contact your Service Depar...

Страница 78: ...tenance 5 4 Maintenance Procedures 5 5 Trigger Beam and Emitter Lenses 5 5 High Cap Bulged Lid Missing Cap Lid Down Container and Smashed Bottle Sensors 5 5 The FT 70 75 Housing 5 6 Pressure Regulator...

Страница 79: ...FT 70 75 Fill Level Inspectors Operator s Guide 5 2 Industrial Dynamics Company Ltd Document 40274 0600...

Страница 80: ...mashed Bottle Emitter and Receiver lenses Inspect Down Container Emitterand Receiver lenses Clean Down Container Emitter and Receiver lenses If your unit is equipped with this option Action Descriptio...

Страница 81: ...ll Trigger Raising Mechanism lead screws and ways Action Description Inspect Inspection Head Housing for dirt and moisture Inspect Wiring insulation terminals and terminal blocks inside the Inspection...

Страница 82: ...trigger raising mechanism Be careful not to disturb the trigger raising mechanism 4 Inspect the beacons for cracks in the lenses and moisture inside the lenses Report any problems to your Service Dep...

Страница 83: ...nt External Wiring 1 Check the external wiring between the sensors and the FT 70 75 for damage Check all connections carefully to be sure they are not loose 2 Check that insulating sleeves are in plac...

Страница 84: ...ed or cloudy polycarbonate bowls can explode when repressurized causing serious injury 3 Clean other parts using soap and water 4 Dry the bowl and other parts and blow out internal passages in the bod...

Страница 85: ...FT 70 75 Fill Level Inspectors Operator s Guide 5 8 Industrial Dynamics Company Ltd Document 40274 0600...

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